TianGong PCR

Sheet piling of iron or steel and welded angles, shapes and sections of iron or steel · Calculation Rules

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Status, classification and source details

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  • Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.

Classification mapping

CPC 3.0:41252 · exact

Source

Calculation Rules

rule_idApplies toFormula or ruleInputsOutputsource_ids
normalizeall inventoryq_i = attributed external period amount_i / D; allocation precedes normalization. D excludes repeated rework output.cp_final_product; each cp_iamount per 1 kg reference flow
element_balancesteel and coatingFor each measured element e: sum external input gross mass_i * measured fraction_e_i + opening element stock = accepted body element + coating element + exported residues element + measured releases element + closing stock. Same-element assays apply to every term; dissolved effluent uses compatible concentration * volume. Report residual against propagated measurement uncertainty; never impose a common Fe/alloy fraction.mass; assays; stocks; release recordsSeparate elemental closures
water_balancecontrolsMakeup + opening water stock + reaction-generated water = discharge + evaporation + product/waste carryover + closing stock + reaction-consumed water. Internal recirculation cancels; reconcile water carried by solutions without double counting.meters; stock; moisture; reaction recordsWater closure
chemical_balancewelding and surfaceClose each active chemical/weld-flux/coating component with measured inputs, stocks, reacted/retained mass, recovery and residue. Separate carbon and alloy oxidation, oxygen uptake and gas reaction products; shield-gas CO2 release is distinct from fuel combustion CO2.formulation; consumption; stock; composition; reaction recordsComponent and reaction closures
coating_conversionsurface_gateWhen coverage is collected by area or length, use measured area/length and actual accepted coated mass; dry retained mass is separately measured. No coating density, thickness, transfer efficiency or weld deposition yield is prescribed.area; length; mass; coating recordsMeasured conversion to D

Data Quality Requirements

requirement_idApplies toRequirementEvidence
identityall flowsMatch product/waste/elementary type, property, supply interface, route, formulation, geography and state before assigning UUID; classification code or baseName alone cannot prove identity.Direct qualified record and supplier documents
coverageall dataSame representative period, route and site; trace meters, lot genealogy, offsite work and stocks. Report missing data and uncertainty; absence needs evidence.Audit and calibration records
rangesall quantitiesCollect actual foreground amounts. No generic yield, energy, weld consumption, alloy fraction or coating factor. Numeric defaults/guardrails require independent originals with matching route/boundary/unit conditions; unresolved evidence remains a gap.Primary observations and source applicability review

9. Validation Rules

rule_idApplies toRulesource_ids
validate_referencefinal_productRequire D > 0, finite kg and every qualifier; distinguish accepted steel body, weld metal, coating/sealant and packing.
validate_routeall processesVerify hot/cold sheet-pile and welded-section modules against records; bypass only completed supplier operations with burden links. Reject installed-service or unqualified-grade substitutions.
validate_balanceall exchangesCheck gross mass and every measured same-element balance separately, water/chemical/weld-flux/coating closure, stock matching, internal transfers and rework energy; investigate residuals beyond measured uncertainty. Never enforce pure Fe or fixed alloy fractions.
validate_exchangeinventoryRequire atomic exchanges, dimensionally supported units, matched reporting period and explicit supplier/treatment links; keep missing UUIDs or quantities unresolved, not zero or guessed.

10. Published Dataset Profile

FieldValue
dataset_roleforeground_dataset
downstream_usesecondary_dataset; background_dataset
allowed_useRoute/grade/surface-qualified product supply inventory and downstream process/lifecyclemodel projection
excluded_useInstalled wall performance or lifetime comparisons; other sections or unqualified grades; generic electricity or unqualified steel substitution
required_metadataproduct family and interlock/section geometry; hot-rolled or cold-formed sheet-pile route; welded built-up section route; specification and edition; grade and heat chemistry; thickness and length; delivered net unit mass; weld procedure, filler and shielding system; acceptance tests; coating system and coating mass; supplier feed form and completed upstream operations; site, period, electricity interface and geography
required_quality_disclosureSite/period/route, measurements, allocation, balances, upstream linkage, uncertainty and unresolved identities/ranges
update_triggerGrade, geometry, route, weld/coating system, supplier interface or representative period changes

11. Data Sources

Source idTypeReferenceUsed for
ec-fmp-bref-2022official_guidanceEuropean Commission JRC. Ferrous Metals Processing BREF, 2022, DOI 10.2760/196475. https://doi.org/10.2760/196475Section 2.2.1.5, printed pp.47–50 and Figs.2.10/2.13: section and sheet-pile rolling; sections 2.2.17–18: water circuits and residues. General mill facts, no product-specific numeric factors.
arcelormittal-cold-piles-2025literatureArcelorMittal. Manufacturing cold formed sheet piles, 20 January 2025. https://constructalia.arcelormittal.com/en/news_center/2025/01/cold-formed-steel-sheet-pilesProducer description verifies hot-rolled coil as cold-formed sheet-pile feed; promotional efficiency claims supply no yield range.
twi-sawhandbookTWI. What is Submerged-arc Welding? https://www.twi-global.com/technical-knowledge/faqs/faq-what-is-submerged-arc-weldingWire/flux/slag and absence of external shielding gas for SAW; no welding quantities prescribed.
twi-maghandbookTWI. What is Gas Metal Arc Welding? https://www.twi-global.com/technical-knowledge/faqs/faq-what-is-mig-mag-weldingGas-shielded wire-welding distinction; gas identity/amount remains procedure-specific.
epa-fabricated-metal-2021official_guidanceUS EPA. Sector AA: Fabricated Metal Products Manufacturing Facilities, EPA 833-F-06-042, February 2021, Table 1 p.2. https://www.epa.gov/sites/default/files/2015-10/documents/sector_aa_fabmetal.pdfIndependent qualitative cross-check for preparation, painting, galvanizing and waste omissions; broad stormwater-sector scope, not evidence that every product uses every operation.
ec-pef-2021official_guidanceCommission Recommendation (EU) 2021/2279, consolidated 30 December 2021, section 4.5 pp.87–88. https://eur-lex.europa.eu/legal-content/EN/TXT/PDF/?uri=CELEX%3A02021H2279-20211230Allocation hierarchy; study-specific application and explicit recycling boundary.

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