TianGong PCR产品类别规则

Parts of turbo-jets and turbo-propellers

Parts of turbo-jets and turbo-propellers: This PCR covers gate-to-gate manufacture of new turbo-jet and turbo-propeller engine parts from a purchased near-net-shape…

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Status, classification and source details

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  • Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.

Classification mapping

CPC 3.0:43155 · exact

Source

1. Scope and Applicability

This PCR covers gate-to-gate manufacture of new turbo-jet and turbo-propeller engine parts from a purchased near-net-shape preform through precision machining and the applicable thermal, surface, joining, cleaning, and inspection operations to one unpackaged finished conforming part at the manufacturer's factory gate. It applies to blades, vanes, discs, shafts, casings, combustor parts, and other identifiable engine parts sold separately. It excludes complete engines, auxiliary power units, non-engine aircraft parts, tooling, repair and overhaul, engine assembly or installation, use, maintenance, post-gate transport, packaging, and end-of-life. The declared part number, drawing revision, alloy grade, criticality category, manufacturing route, production site, and acceptance status are mandatory foreground descriptors.

2. Product Category Identity

FieldValue
canonical_pcr_idpcr.metal-products-machinery-and-equipment.general-purpose-machinery.parts-of-turbo-jets-and-turbo-propellers
classification_refsCPC 3.0: 43155, Parts of turbo-jets and turbo-propellers
covered_productsNew, separately supplied finished parts designed for turbo-jet or turbo-propeller engines, including blades, vanes, discs, shafts, casings, and combustor parts
excluded_productsComplete engines; auxiliary power units; other reaction engines; non-engine aircraft parts; tooling; repaired or overhauled parts; packaging
representative_productOne unpackaged finished conforming turbine-engine part identified by part number and drawing revision
production_routePurchased near-net-shape preform followed by precision machining, with heat treatment, joining, chemical milling, coating, cleaning, and non-destructive inspection included only when performed for the declared part
market_stateNew, clean, unpackaged, accepted part at the manufacturer's factory gate, not installed in an engine

3. Reference Flow

FieldValue
WhatA new turbo-jet or turbo-propeller engine part conforming to its approved design data
How much1 kg net mass of accepted finished part
How wellConforms to the declared part number, drawing revision, material specification, process route, and acceptance criteria
How long or cycleOne completed manufacturing and acceptance cycle; no use-life service is credited
reference_flow_linkrf_finished_engine_part
FieldValue
Reference amount1 kg
Reference product flowParts of turbo-jets and turbo-propellers 4dfe38dc-4e31-4840-b627-49ca65a2accd
Reference flow propertyMass 93a60a56-a3c8-11da-a746-0800200b9a66
Reference unit groupUnits of mass 93a60a57-a4c8-11da-a746-0800200c9a66
Reference unitkg
Required qualifierspart number; drawing revision; engine model or approved applicability; alloy and material specification; criticality category; manufacturing route; production site and geography; production period; new-part state; acceptance and inspection status; net-mass measurement basis; unpackaged factory-gate state

When constructing a foreground data package, every required qualifier must be declared in dataset metadata, process notes, the reference-flow comment, or an equivalent field.

4. Measurement and Unit Rules

rule_idApplies toRequired propertyRequired unitRule
reference_net_massaccepted reference productMass 93a60a56-a3c8-11da-a746-0800200b9a66kgMeasure net mass after final cleaning and acceptance; exclude removable protective caps, fixtures, transport packaging, and rejected parts.
electricity_energypurchased electricityNet calorific value 93a60a56-a3c8-11da-a746-0800200b9a66MJRecord metered delivered electricity in MJ; when records are in kWh, multiply by exactly 3.6 MJ/kWh and retain the original reading.
gas_volumegaseous natural gasVolume 93a60a56-a3c8-22da-a746-0800200c9a66m3State temperature, pressure, and whether the meter reports actual or standardized volume; do not combine gas with electricity.
material_masspreform, chemicals, scrap, wastewater, and direct CO2Mass 93a60a56-a3c8-11da-a746-0800200b9a66kgUse net mass crossing the process boundary; state solution concentration for sodium hydroxide and whether wastewater is wet mass.

5. System Boundary

rule_idApplies toRulesource_ids
boundary_factory_gateforeground systemBegin when the purchased preform enters the manufacturing site and end when the unpackaged part passes final acceptance at the factory gate; include machining and every declared on-site conditional operation, utilities, direct emissions, rejects, and wastes.us-epa-aerospace-ctg-1997; nasa-cr-159464-1979
boundary_upstream_inputspurchased inputsRepresent production of the preform, electricity, gas, water, and chemicals with separate upstream datasets; do not reproduce their upstream production inside this foreground dataset.
boundary_exclusionsexcluded stagesExclude capital equipment, tooling production, worker travel, packaging, post-gate transport, engine assembly, installation, use, maintenance, repair, overhaul, and end-of-life unless the study explicitly expands the boundary and reports them separately.
boundary_route_disclosureconditional operationsInclude heat treatment, chemical milling, coating, joining, and their cleaning or waste treatment only when actually performed for the declared part; disclose every included and not-applicable route.us-epa-aerospace-ctg-1997

Boundary Abstraction

FieldValue
declared_starting_conditionPurchased near-net-shape engine or turbine part preform received at the manufacturing-site gate
starting_condition_roleUpstream supplied intermediate and starting product for foreground finishing
product_classification_scopeFinished parts of turbo-jets and turbo-propellers; the starting preform may lie in a broader engine-and-turbine-parts class
recursive_input_ruleRecord the received preform once as an input. If it is supplied by another facility and would otherwise invoke this PCR recursively, stop tracing at the declared received-preform condition and link a separate upstream preform dataset.
upstream_dataset_requirementThe upstream dataset must identify alloy grade, preform route, product state, supplier geography, delivery condition, and mass delivered.
disclosureDisclose the preform identity, alloy specification, forming or casting route, supplier boundary, included finishing steps, and any same-category recursion cut.

6. Process Inventory Structure

Process Map

process_idprocess_nameinclusioninclusion_conditionrolequantitative_reference
preform_receiptPreform receipt and preparationrequiredAlways; use the actual purchased preform entering the siteforeground starting conditionkg preform received per kg accepted part
precision_machiningPrecision machining and mechanical finishingrequiredAlways; record actual machining and cleaning operationsforeground productionkg accepted machined part output
thermal_processingHeat treatmentconditionalInclude when furnaces or thermal cycles are operated for the declared partforeground conditioningkg thermally processed part output
surface_processingChemical milling, coating, and surface cleaningconditionalInclude each operation actually performed for the declared partforeground surface conditioningkg surface-processed part output
final_inspectionFinal inspection and acceptancerequiredAlwaysforeground quality acceptancekg accepted finished part

Process: Preform receipt and preparation (preform_receipt)

Inputs

Product flows
Purchased near-net-shape preform (purchased_preform)

Record the actual delivered preform mass and retain its alloy grade, forming route, supplier, and delivery state.

  • Selected flow: Near-net-shape engine and turbine part preforms 3789e1b9-f247-49c1-97ad-6036de9b6976
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: measured accepted preform mass issued to the production order
  • Value mode: Foreground record (foreground_record)
  • Specificity: Product-specific (product_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material_mass_balance
  • Sources:

Process: Precision machining and mechanical finishing (precision_machining)

Inputs

Product flows
Machining electricity (machining_electricity)

Record delivered electricity consumed by the machining cell for the production order.

  • Selected flow: Electricity 67b723a9-6f63-4802-adca-b52ce7967d47
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200b9a66 / MJ 93a60a57-a3c8-11da-a746-0800200c9a66
  • Amount rule: metered machining-cell electricity allocated from machine time when direct submetering is unavailable
  • Value mode: Calculated value (calculated_value)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_energy_records
  • Sources:
Machining process water (machining_process_water)

Record process water crossing the machining boundary as make-up or cleaning water.

  • Selected flow: Process Water 94a04f7e-2d5c-41f0-b182-d54a3b373a02
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: measured make-up and cleaning water attributable to the production order
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material_mass_balance
  • Sources:
Cutting-fluid concentrate (cutting_fluid_concentrate)

Record only fresh cutting-fluid concentrate consumed by the included machining operations.

  • Selected flow: Metalworking cutting fluid concentrate
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: measured concentrate make-up consumed, excluding recirculated working fluid retained in the system
  • Value mode: Foreground record (foreground_record)
  • Specificity: Product-specific (product_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material_mass_balance
  • Sources:

Outputs

Waste flows
Nickel-based superalloy machining scrap (nickel_superalloy_scrap)

Record segregated nickel-based superalloy chips, swarf, and rejected material leaving the process as waste.

  • Selected flow: Nickel-based superalloy machining scrap
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: measured segregated chips, swarf, and rejected material; not applicable when the part contains no nickel-based superalloy
  • Value mode: Foreground record (foreground_record)
  • Specificity: Product-specific (product_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material_mass_balance
  • Sources:
Titanium-alloy machining scrap (titanium_alloy_scrap)

Record segregated titanium-alloy chips, swarf, and rejected material leaving the process as waste.

  • Selected flow: Titanium-alloy machining scrap
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: measured segregated chips, swarf, and rejected material; not applicable when the part contains no titanium alloy
  • Value mode: Foreground record (foreground_record)
  • Specificity: Product-specific (product_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material_mass_balance
  • Sources:
Stainless-steel machining scrap (stainless_steel_scrap)

Record segregated stainless-steel chips, swarf, and rejected material leaving the process as waste.

  • Selected flow: Stainless-steel machining scrap
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: measured segregated chips, swarf, and rejected material; not applicable when the part contains no stainless steel
  • Value mode: Foreground record (foreground_record)
  • Specificity: Product-specific (product_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material_mass_balance
  • Sources:
Aluminium-alloy machining scrap (aluminium_alloy_scrap)

Record segregated aluminium-alloy chips, swarf, and rejected material leaving the process as waste.

  • Selected flow: Aluminium-alloy machining scrap
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: measured segregated chips, swarf, and rejected material; not applicable when the part contains no aluminium alloy
  • Value mode: Foreground record (foreground_record)
  • Specificity: Product-specific (product_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material_mass_balance
  • Sources:

Process: Heat treatment (thermal_processing)

Inputs

Product flows
Furnace natural gas (thermal_natural_gas)

Record gaseous natural gas delivered to included fuel-fired heat-treatment equipment.

  • Selected flow: natural gas in the gaseous state 4f19ca0e-7b3b-11dd-ad8b-0800200c9a66
  • Flow property / unit: Volume 93a60a56-a3c8-22da-a746-0800200c9a66 / m3 93a60a57-a3c8-12da-a746-0800200c9a66
  • Amount rule: metered gas consumed by included heat-treatment cycles; not applicable for all-electric furnaces
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_energy_records
  • Sources:
Heat-treatment electricity (thermal_electricity)

Record delivered electricity consumed by included furnaces and their auxiliaries.

  • Selected flow: Electricity 67b723a9-6f63-4802-adca-b52ce7967d47
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200b9a66 / MJ 93a60a57-a3c8-11da-a746-0800200c9a66
  • Amount rule: metered electricity for included furnace cycles and auxiliaries
  • Value mode: Calculated value (calculated_value)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_energy_records
  • Sources:

Outputs

Elementary flows
Direct fossil carbon dioxide (thermal_fossil_co2)

Record fossil carbon dioxide emitted directly from on-site fuel combustion in heat treatment.

  • Selected flow: carbon dioxide (fossil) 08a91e70-3ddc-11dd-923d-0050c2490048
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: measured stack emission or calculated direct fossil CO2 from metered furnace fuel and documented fuel carbon content; exclude upstream electricity emissions
  • Value mode: Calculated value (calculated_value)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_direct_emissions
  • Sources:

Process: Chemical milling, coating, and surface cleaning (surface_processing)

Inputs

Product flows
Surface-process water (surface_process_water)

Record process water delivered to included chemical-milling, coating, and cleaning operations.

  • Selected flow: Process Water 94a04f7e-2d5c-41f0-b182-d54a3b373a02
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: measured make-up and rinse water for included surface operations
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_surface_records
  • Sources: us-epa-aerospace-ctg-1997
Sodium hydroxide (surface_sodium_hydroxide)

Record sodium hydroxide consumed in an included surface-treatment bath as pure-chemical mass.

  • Selected flow: Sodium hydroxide e0abcced-0611-4c24-9290-5a2c5a0c4169
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: measured solution make-up converted to sodium-hydroxide mass using recorded concentration; not applicable when sodium hydroxide is not used
  • Value mode: Calculated value (calculated_value)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_surface_records
  • Sources: us-epa-aerospace-ctg-1997
Surface-process electricity (surface_electricity)

Record electricity consumed by included baths, ventilation, coating, and cleaning equipment.

  • Selected flow: Electricity 67b723a9-6f63-4802-adca-b52ce7967d47
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200b9a66 / MJ 93a60a57-a3c8-11da-a746-0800200c9a66
  • Amount rule: metered electricity attributable to included baths, ventilation, coating, and cleaning equipment
  • Value mode: Calculated value (calculated_value)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_energy_records
  • Sources: us-epa-aerospace-ctg-1997

Outputs

Waste flows
Metal-finishing process wastewater (metal_finishing_wastewater)

Record the specific aqueous waste stream leaving included metal-finishing operations for treatment.

  • Selected flow: Metal-finishing process wastewater
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: measured wet mass discharged to on-site treatment or transferred off site; identify treatment destination and major regulated constituents
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_surface_records
  • Sources: us-epa-aerospace-ctg-1997

Process: Final inspection and acceptance (final_inspection)

Inputs

Product flows
Inspection electricity (inspection_electricity)

Record electricity consumed by final dimensional, non-destructive, and acceptance inspection equipment.

  • Selected flow: Electricity 67b723a9-6f63-4802-adca-b52ce7967d47
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200b9a66 / MJ 93a60a57-a3c8-11da-a746-0800200c9a66
  • Amount rule: metered electricity for dimensional and non-destructive inspection and acceptance equipment
  • Value mode: Calculated value (calculated_value)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg accepted finished part
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_energy_records
  • Sources: faa-ac-33-8-2009

Outputs

Product flows
Accepted finished engine part (finished_engine_part)

Record the unpackaged finished conforming part that passes final acceptance and realizes the reference flow.

  • Selected flow: Parts of turbo-jets and turbo-propellers 4dfe38dc-4e31-4840-b627-49ca65a2accd
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: exactly 1 kg net accepted part output by reference-flow definition
  • Value mode: Fixed value (fixed_value)
  • Specificity: Generic (generic)
  • Normalization basis: 1 kg reference product
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Identity reference (identity_reference)
  • Sources: un-cpc-3-0-structure-2025; faa-ac-33-8-2009

7. Allocation and Co-product Handling

rule_idApplies toRulesource_ids
allocation_subdivideshared manufacturing equipmentPrefer submetering or subdivision by production order, machine time, furnace load, bath throughput, or inspection time before allocation.
allocation_shared_resourcesresidual shared utilitiesAllocate residual shared utilities using a physical driver causally linked to consumption; report the driver and sensitivity when shared burdens are material.
allocation_scrapsegregated metal scrapTreat machining scrap as a waste output at the factory gate. Do not subtract recycling credit from the reference product unless an explicitly declared consequential scenario is reported separately.
allocation_rejectsrejected partsInclude the burdens of rejected parts produced during the reporting period in accepted output; disclose rejection mass and any rework loop.faa-ac-33-8-2009

8. Foreground Data Collection, Calculation, and Quality Rules

Data Collection Protocols

protocol_idprocess_idflow_rolerecord_typeraw_fieldscollection_methodunitfrequencytemporal_coveragesite_scopeaggregation_rulequality_evidence
cp_material_mass_balancepreform_receipt; precision_machiningpreform, water, cutting fluid, and segregated scrapreceiving record; issue ticket; scale record; waste manifestpart number; lot; alloy; gross and tare mass; quantity issued; quantity returned; scrap streamcalibrated scales and reconciled production-order recordskgeach lot and production orderrepresentative continuous 12 months or full campaignall included production linessum inputs and outputs, subtract returns, divide by accepted net product masscalibration, lot traceability, mass-balance reconciliation
cp_energy_recordsprecision_machining; thermal_processing; surface_processing; final_inspectionelectricity and natural gassubmeter; utility meter; equipment runtime logmeter start/end; fuel volume; reference conditions; equipment runtime; load; production orderdirect submetering preferred; otherwise allocate metered area energy using equipment runtime and loadMJ; m3each batch or monthly with order-level driverrepresentative continuous 12 months or full campaignall included equipment and shared servicessubtract non-production loads, allocate by documented physical driver, normalize to accepted kgmeter calibration, invoice reconciliation, allocation check
cp_surface_recordssurface_processingwater, sodium hydroxide, and wastewaterbath make-up log; concentration test; water meter; discharge recordsolution mass; NaOH concentration; make-up and rinse water; wastewater wet mass; treatment destinationcalibrated meter or scale plus laboratory concentration recordkgeach bath make-up and discharge eventrepresentative continuous 12 months or full campaignevery included surface linecalculate pure NaOH mass; sum water and wastewater; normalize to accepted kgconcentration certificate, meter calibration, discharge manifest
cp_direct_emissionsthermal_processingdirect fossil CO2stack measurement or fuel-carbon calculation recordfuel volume; reference conditions; carbon content; oxidation basis; measured CO2validated stack method or documented carbon-balance calculationkgeach test campaign or reporting periodsame period as fuel recordsall included fuel-fired equipmentsubtract biogenic carbon, prevent overlap with upstream datasets, normalize to accepted kgmethod record, fuel certificate, calculation review

Calculation Rules

rule_idApplies toFormula or ruleInputsOutputsource_ids
calc_normalize_massall inventory rowsamount per reference flow = attributable amount / accepted finished-part net massattributable amount; accepted net massamount per 1 kg accepted part
calc_electricityelectricity rowsMJ = recorded kWh × 3.6; allocate only when direct order-level metering is unavailablekWh; runtime/load driver; accepted massattributable electricity in MJ/kg
calc_naoh_masssodium hydroxidepure NaOH mass = solution mass × measured mass fractionsolution mass; concentrationkg NaOH/kg accepted partus-epa-aerospace-ctg-1997
calc_direct_co2direct fossil CO2use validated measured CO2 or fuel carbon balance; count on-site combustion only oncegas consumption; carbon content; oxidation basis or measured stack resultkg fossil CO2/kg accepted part

Data Quality Requirements

requirement_idApplies toRequirementEvidence
dq_identityreference product and preformPreserve part number, drawing revision, engine applicability, alloy specification, lot, route, supplier state, and acceptance disposition.approved design/production records and lot traceability; faa-ac-33-8-2009
dq_measurementmeters, scales, and testsUse calibrated instruments and retain raw readings, conversion factors, allocation drivers, and uncertainty or detection-limit treatment.calibration and inspection records
dq_temporalforeground datasetCover a representative continuous 12-month period or the full production campaign; disclose shutdowns, low-volume prototypes, and atypical batches.dated production and utility records
dq_completenessincluded operationsReconcile preform, accepted output, rejects, segregated scrap, water, fuel, electricity, chemicals, wastewater, and direct emissions for every applicable process.mass/energy reconciliation and route checklist
dq_routeconditional processesState which heat-treatment, surface, coating, joining, cleaning, and inspection operations were performed and which were not applicable.traveler, router, or batch record; us-epa-aerospace-ctg-1997

9. Validation Rules

rule_idApplies toRulesource_ids
validate_identityreference flowFail when CPC identity, part number, drawing revision, engine applicability, alloy, route, new-part state, acceptance status, or unpackaged factory-gate state is missing.un-cpc-3-0-structure-2025; faa-ac-33-8-2009
validate_reference_massreference outputRequire exactly 1 kg net accepted output and exclude rejects, fixtures, protective caps, and packaging from that mass.
validate_route_inventoryprocess inventoryRequire every performed operation in the route record to have corresponding inputs, outputs, utilities, wastes, and direct emissions; require conditional rows to be explicitly not applicable when absent.us-epa-aerospace-ctg-1997; nasa-cr-159464-1979
validate_no_double_countemissions and upstream datasetsFail when upstream electricity or fuel-supply emissions are repeated as direct foreground emissions, or when recirculated cutting fluid is counted again as fresh concentrate.
validate_mass_balancematerial flowsInvestigate unreconciled preform-to-product-plus-scrap mass differences and disclose retained work in progress, evaporation, sampling, or measurement uncertainty.

10. Published Dataset Profile

FieldValue
dataset_roleForeground product-manufacturing dataset for an unpackaged accepted turbine-engine part at factory gate
downstream_usesecondary_dataset; background_dataset
allowed_useProduct-footprint, aircraft-engine supply-chain, procurement, process-improvement, and comparative studies when product identity, route, geography, period, and allocation are compatible
excluded_useComplete-engine manufacture or operation; generic aircraft parts; repair or overhaul; unqualified substitution across alloys, part criticality, routes, or acceptance states
required_metadataPCR id and version; part number; drawing revision; engine applicability; alloy and material specification; criticality category; preform identity; route; site and geography; period; accepted mass; rejection rate; included operations; meter and allocation methods; upstream datasets
required_quality_disclosuredata coverage; calibration; supplier-data quality; mass and energy reconciliation; route applicability; allocation; unresolved UUIDs; missing range evidence; uncertainty and limitations
update_triggerChange in part design, alloy, preform route, heat treatment, surface process, supplier, site, energy supply, acceptance criteria, allocation method, or a material shift in rejection or resource intensity

11. Data Sources

Source idTypeReferenceUsed for
un-cpc-3-0-structure-2025official_guidanceUnited Nations Statistics Division, CPC Version 3.0 Structure, 30 June 2025, https://unstats.un.org/unsd/classifications/Econ/Download/In%20Text/CPC_Ver_3.0_Structure_30Jun2025.csv (retrieved 2026-09-05)Official CPC 43155 product identity and classification title
us-epa-aerospace-ctg-1997official_guidanceU.S. EPA, Control of Volatile Organic Compound Emissions from Coating Operations at Aerospace Manufacturing and Rework Operations, EPA-453/R-97-004, December 1997, https://www3.epa.gov/airquality/ctg_act/199712_voc_epa453_r-97-004_aerospace_rework.pdf (retrieved 2026-09-05)Aerospace component process decomposition; conditional coating, chemical milling, heat treating, cleaning, finishing, and testing; surface-process records
faa-ac-33-8-2009official_guidanceU.S. Federal Aviation Administration, Guidance for Parts Manufacturer Approval of Turbine Engine and Auxiliary Power Unit Parts under Test and Computation, AC 33-8, 19 August 2009, https://www.faa.gov/documentLibrary/media/Advisory_Circular/AC_33-8.pdf (retrieved 2026-09-05)Turbine-engine part identity, criticality, design substantiation, testing, acceptance, and traceability requirements
nasa-cr-159464-1979literatureL. W. Sink, G. S. Hoppin III, and M. Fujii, Materials for Advanced Turbine Engines, Project Completion Report, Project 1—Low-Cost Directionally-Solidified Turbine Blades, Volume I, NASA CR-159464, January 1979, https://ntrs.nasa.gov/api/citations/19790015950/downloads/19790015950.pdf (retrieved 2026-09-05)Turbine-blade route evidence for casting followed by heat treatment, machining, coating, and inspection/testing

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Structured rule index

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System boundary rules · 4
Rule IDApplies toRuleSource IDs
boundary_factory_gateforeground systemBegin when the purchased preform enters the manufacturing site and end when the unpackaged part passes final acceptance at the factory gate; include machining and every declared on-site conditional operation, utilities, direct emissions, rejects, and wastes.us-epa-aerospace-ctg-1997, nasa-cr-159464-1979
boundary_upstream_inputspurchased inputsRepresent production of the preform, electricity, gas, water, and chemicals with separate upstream datasets; do not reproduce their upstream production inside this foreground dataset.
boundary_exclusionsexcluded stagesExclude capital equipment, tooling production, worker travel, packaging, post-gate transport, engine assembly, installation, use, maintenance, repair, overhaul, and end-of-life unless the study explicitly expands the boundary and reports them separately.
boundary_route_disclosureconditional operationsInclude heat treatment, chemical milling, coating, joining, and their cleaning or waste treatment only when actually performed for the declared part; disclose every included and not-applicable route.us-epa-aerospace-ctg-1997
Allocation rules · 4
Rule IDApplies toRuleSource IDs
allocation_subdivideshared manufacturing equipmentPrefer submetering or subdivision by production order, machine time, furnace load, bath throughput, or inspection time before allocation.
allocation_shared_resourcesresidual shared utilitiesAllocate residual shared utilities using a physical driver causally linked to consumption; report the driver and sensitivity when shared burdens are material.
allocation_scrapsegregated metal scrapTreat machining scrap as a waste output at the factory gate. Do not subtract recycling credit from the reference product unless an explicitly declared consequential scenario is reported separately.
allocation_rejectsrejected partsInclude the burdens of rejected parts produced during the reporting period in accepted output; disclose rejection mass and any rework loop.faa-ac-33-8-2009
Validation rules · 5
Rule IDApplies toRuleSource IDs
validate_identityreference flowFail when CPC identity, part number, drawing revision, engine applicability, alloy, route, new-part state, acceptance status, or unpackaged factory-gate state is missing.un-cpc-3-0-structure-2025, faa-ac-33-8-2009
validate_reference_massreference outputRequire exactly 1 kg net accepted output and exclude rejects, fixtures, protective caps, and packaging from that mass.
validate_route_inventoryprocess inventoryRequire every performed operation in the route record to have corresponding inputs, outputs, utilities, wastes, and direct emissions; require conditional rows to be explicitly not applicable when absent.us-epa-aerospace-ctg-1997, nasa-cr-159464-1979
validate_no_double_countemissions and upstream datasetsFail when upstream electricity or fuel-supply emissions are repeated as direct foreground emissions, or when recirculated cutting fluid is counted again as fresh concentrate.
validate_mass_balancematerial flowsInvestigate unreconciled preform-to-product-plus-scrap mass differences and disclose retained work in progress, evaporation, sampling, or measurement uncertainty.
Processes and inputs/outputs · 5
Process IDProcess nameInput flowsOutput flows
preform_receiptPreform receipt and preparation10
precision_machiningPrecision machining and mechanical finishing34
thermal_processingHeat treatment21
surface_processingChemical milling, coating, and surface cleaning31
final_inspectionFinal inspection and acceptance11

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1. Scope and Applicability2. Product Category Identity3. Reference Flow4. Measurement and Unit Rules5. System BoundaryBoundary Abstraction6. Process Inventory StructureProcess MapProcess: Preform receipt and preparation (preform_receipt)InputsProduct flowsPurchased near-net-shape preform (purchased_preform)Process: Precision machining and mechanical finishing (precision_machining)InputsProduct flowsMachining electricity (machining_electricity)Machining process water (machining_process_water)Cutting-fluid concentrate (cutting_fluid_concentrate)OutputsWaste flowsNickel-based superalloy machining scrap (nickel_superalloy_scrap)Titanium-alloy machining scrap (titanium_alloy_scrap)Stainless-steel machining scrap (stainless_steel_scrap)Aluminium-alloy machining scrap (aluminium_alloy_scrap)Process: Heat treatment (thermal_processing)InputsProduct flowsFurnace natural gas (thermal_natural_gas)Heat-treatment electricity (thermal_electricity)OutputsElementary flowsDirect fossil carbon dioxide (thermal_fossil_co2)Process: Chemical milling, coating, and surface cleaning (surface_processing)InputsProduct flowsSurface-process water (surface_process_water)Sodium hydroxide (surface_sodium_hydroxide)Surface-process electricity (surface_electricity)OutputsWaste flowsMetal-finishing process wastewater (metal_finishing_wastewater)Process: Final inspection and acceptance (final_inspection)InputsProduct flowsInspection electricity (inspection_electricity)OutputsProduct flowsAccepted finished engine part (finished_engine_part)7. Allocation and Co-product Handling8. Foreground Data Collection, Calculation, and Quality RulesData Collection ProtocolsCalculation RulesData Quality Requirements9. Validation Rules10. Published Dataset Profile11. Data Sources