TianGong PCR产品类别规则

Producer gas or water gas generators; acetylene gas generators and similar water process gas generators; distilling or rectifying plant; heat exchange units; machinery for liquefying air or gas

Producer gas or water gas generators; acetylene gas generators and similar water process gas generators; distilling or rectifying plant; heat exchange units; machinery…

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Status, classification and source details

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  • Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.

Classification mapping

CPC 3.0:43911 · exact

Source

1. Scope and Applicability

This PCR governs factory-gate foreground data packages for completed industrial equipment whose declared product is a producer-gas or water-gas generator, an acetylene or comparable water-process gas generator, a distilling or rectifying plant, a heat exchange unit, or machinery for liquefying air or another gas. The official CPC 3.0 structure groups these products in subclass 43911, and the International EPD System machinery PCR independently confirms that general-purpose machinery in CPC group 439 is a methodology-bearing category (un-cpc-3-0-structure-2025; epd-international-pcr-2010-08-v4-0-2).

The common semantic boundary is a completed, tested item of process equipment transferred at the manufacturing-site gate. A data package shall name one concrete equipment subgroup and model; this PCR does not imply that unlike generators, columns, heat exchangers, or cryogenic plants have equivalent function. Use-stage energy, process feed, installation, maintenance, replacement parts, distribution, and end-of-life are excluded from the reference dataset unless a downstream study adds them as separately disclosed modules. Stand-alone replacement parts, gas products, industrial-gas production, construction work, air-conditioning machines, refrigerating equipment, and heat pumps are outside this PCR.

2. Product Category Identity

FieldValue
canonical_pcr_idpcr.metal-products-machinery-and-equipment.general-purpose-machinery.producer-gas-or-water-gas-generators-acetylene-gas-generators-and-similar-water-process-122c8596
classification_refsCPC 3.0: 43911 (exact classification context; mapping acceptance is governed separately)
covered_productsCompleted producer-gas or water-gas generators; acetylene or comparable water-process gas generators; distilling or rectifying plants; heat exchange units; machinery for liquefying air or another gas
excluded_productsThe gases made or handled by the equipment; parts sold separately; site erection and construction; air-conditioning machines; refrigerating or freezing equipment; heat pumps; unrelated temperature-treatment machinery
representative_productOne declared, completed and factory-tested equipment model within a single covered subgroup
production_routeSupplier components and metals are received; applicable in-house fabrication, joining and surface preparation are performed; the unit is assembled, tested and released; outbound packaging is added when supplied
market_stateComplete equipment at the manufacturing-site gate, dry and empty of customer process fluid except unavoidable test residues, with included auxiliaries and outbound packaging status declared

3. Reference Flow

FieldValue
WhatProvide the declared gas-generation, distillation or rectification, heat-transfer, or air/gas-liquefaction equipment function
How muchThe rated duty delivered by one declared completed equipment item; inventory exchange is normalized to 1 kg of that item at the factory gate
How wellAt the declared equipment subgroup, model, rated capacity or thermal duty, design pressure, operating-temperature envelope, materials of construction, efficiency or performance criterion, and test/acceptance standard
How long or cycleOne completed manufacturing cycle through factory acceptance and gate transfer; service life is not part of this factory-gate reference flow
reference_flow_linkOne kilogram of the declared completed equipment realizes the mass-normalized reference flow; functional comparison additionally requires equivalent declared duty and performance qualifiers
FieldValue
Reference amount1 kg
Reference product flowProducer gas or water gas generators, acetylene gas generators and similar water process gas generators, distilling or rectifying plant, heat exchange units, machinery for liquefying air or gas 0981e6ca-1eb5-49dd-b1af-cf251bdaef10
Reference flow propertyMass 93a60a56-a3c8-11da-a746-0800200b9a66
Reference unit groupUnits of mass 93a60a57-a4c8-11da-a746-0800200c9a66
Reference unitkg
Required qualifierscovered equipment subgroup; manufacturer and model; rated capacity, heat duty, or gas throughput; design pressure; operating-temperature range; working fluid or design medium; materials of construction and bill-of-material completeness; included auxiliaries and controls; production site and reference year; factory-test method and acceptance status; gate condition; packaging inclusion; allocation basis

When constructing a foreground data package, the items listed in Required qualifiers must be declared in dataset metadata, process notes, reference flow comment, product description, or an equivalent data package field. Missing required qualifiers make the reference flow definition incomplete for that data package.

4. Measurement and Unit Rules

rule_idApplies toRequired propertyRequired unitRule
reference_massCompleted reference equipmentMass 93a60a56-a3c8-11da-a746-0800200b9a66kgWeigh the shipped equipment configuration or calculate its mass from a reconciled bill of materials. Include installed auxiliaries and supplied packaging only as separately identified masses. Normalize every inventory exchange to 1 kg of completed equipment.
material_massMetal, sealing, chemical, packaging and waste rowsMass 93a60a56-a3c8-11da-a746-0800200b9a66kgPreserve measured or purchasing-record mass. Where records use pieces, area or volume, retain the count/dimension/density evidence and the conversion calculation.
electrical_energyElectricity rowsNet calorific value 93a60a56-a3c8-11da-a746-0800200b9a66MJPreserve metered electricity before normalization. Convert kWh to MJ with 1 kWh = 3.6 MJ; do not mix purchased electricity with onsite fuel.
gaseous_fuel_volumeNatural-gas rowVolume 93a60a56-a3c8-22da-a746-0800200c9a66m3Record metered gaseous natural gas at the supplier or meter reference conditions. State temperature, pressure and whether the volume is normal, standard or actual; do not convert volume without those conditions.
water_massProcess-water and test-water rowsMass 93a60a56-a3c8-11da-a746-0800200b9a66kgRecord supplied water mass. A volume record may be converted only with a documented density and measurement conditions; reused water is reported separately from gross intake.

5. System Boundary

The foreground boundary begins when purchased materials, components, packaging and delivered utilities cross the manufacturing-site boundary. It ends when the completed tested equipment crosses the factory gate. Supplier production is represented by upstream datasets; onsite fabrication, joining, preparation, assembly, testing, waste handling before transfer, and direct elementary emissions are foreground activities. The boundary follows the supply-chain and foreground-flow identification principles of the EU Product Environmental Footprint method (eu-pef-recommendation-2021-2279).

Boundary Abstraction

FieldValue
declared_starting_conditionPurchased metals, components, chemicals, packaging and utilities delivered to the manufacturing site, with supplier identity, material specification, quantity and delivery geography recorded
starting_condition_roleThe upstream production of purchased inputs is represented by linked secondary or supplier-specific datasets and is not recreated inside the foreground manufacturing processes
product_classification_scopeOne declared completed product within the semantic CPC 3.0 subclass 43911 equipment boundary; the concrete equipment subgroup is mandatory
recursive_input_ruleA purchased complete CPC 43911 machine incorporated into a larger delivered plant is recorded once as an upstream product input and is not recursively decomposed unless its supplier-specific foreground inventory replaces that upstream dataset
upstream_dataset_requirementEach purchased input shall link to a geographically and technologically representative upstream dataset with material grade, product form, recycled content where relevant, and delivery boundary disclosed
disclosureDeclare equipment subgroup and model, function and duty, pressure/temperature envelope, working medium, bill of materials, included auxiliaries, production site and year, processes actually operated, test residues, packaging status, exclusions, cut-offs and allocation
rule_idApplies toRulesource_ids
boundary_factory_gateforeground_systemInclude purchased inputs, onsite manufacturing and testing, onsite waste outputs and direct elementary flows through release of the completed equipment at the factory gate. Keep installation, use, maintenance and end-of-life outside this reference dataset.eu-pef-recommendation-2021-2279, alfa-laval-epd-s-p-12165-2024
boundary_process_applicabilityprocess_mapInclude each conditional process only when production records show that it is performed for the declared model; disclose outsourced operations and represent them with supplier-specific or representative upstream datasets.eu-pef-recommendation-2021-2279
boundary_complete_flowsforeground_inventoryIdentify each foreground co-product, by-product, waste stream and direct elementary flow separately. An excluded flow requires documented screening and shall not be hidden in a combined utility or waste row.eu-pef-recommendation-2021-2279

6. Process Inventory Structure

Process Map

process_idprocess_nameinclusioninclusion_conditionrolequantitative_reference
materials_and_componentsMaterials and components receiptrequiredAlways include the reconciled bill of materials for the declared equipment configurationForeground purchasing and product compositionPer 1 kg completed reference equipment
fabrication_and_joiningIn-house fabrication and joiningconditionalInclude when plate cutting, forming, machining, welding, brazing or thermal treatment occurs at the reporting siteForeground manufacturePer 1 kg completed reference equipment
surface_preparationIn-house surface preparation and cleaningconditionalInclude when alkaline cleaning, rinsing, pickling, passivation or another wet preparation step occurs onsiteForeground finishingPer 1 kg completed reference equipment
assembly_and_testingAssembly and factory testingrequiredAlways include final assembly and the factory acceptance activities performed for the declared modelForeground assembly and releasePer 1 kg completed reference equipment
outbound_packagingOutbound packagingconditionalInclude each packaging item supplied with the factory-gate productForeground packingPer 1 kg completed reference equipment

Process: Materials and components receipt (materials_and_components)

Inputs

Product flows
Steel plate incorporated in the equipment (steel_plate)

Steel plate is recorded when the declared bill of materials contains purchased alloy-steel plate that becomes part of the equipment.

  • Selected flow: Steel Plate 421db3a5-394d-410b-8ebf-af23a37fc878
  • Flow property / unit: Mass / kg
  • Amount rule: Net purchased steel-plate mass incorporated plus attributable plate losses, reconciled to receiving and bill-of-material records
  • Value mode: Foreground record (foreground_record)
  • Specificity: Product-specific (product_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_bill_of_materials
  • Sources: alfa-laval-epd-s-p-12165-2024, eu-pef-recommendation-2021-2279
Stainless-steel plate incorporated in the equipment (stainless_steel_plate)

Stainless-steel plate is recorded separately when a declared grade is incorporated; its Tiangong identity remains unresolved because audited candidates did not align name, classification and product form.

  • Selected flow: Stainless-steel plate
  • Flow property / unit: Mass / kg
  • Amount rule: Net purchased stainless-steel-plate mass by declared grade incorporated plus attributable plate losses
  • Value mode: Foreground record (foreground_record)
  • Specificity: Product-specific (product_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_bill_of_materials
  • Sources: alfa-laval-epd-s-p-12165-2024, eu-pef-recommendation-2021-2279
Purchased sealing elements (sealing_elements)

Purchased gaskets and other sealing elements are recorded when installed in the declared equipment; elastomer chemistry and specification are mandatory qualifiers.

  • Selected flow: Sealing elements a9943e4e-1a21-412c-859e-df09a2b5ee6f
  • Flow property / unit: Mass / kg
  • Amount rule: Mass of installed purchased sealing elements, separated by declared elastomer or material specification in the foreground records
  • Value mode: Foreground record (foreground_record)
  • Specificity: Product-specific (product_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_bill_of_materials
  • Sources: alfa-laval-epd-s-p-12165-2024, eu-pef-recommendation-2021-2279
Waste flows
Elementary flows

Outputs

Product flows
Waste flows
Elementary flows

Process: In-house fabrication and joining (fabrication_and_joining)

Inputs

Product flows
Fabrication electricity (fabrication_electricity)

Electricity used by onsite cutting, forming, machining, welding, brazing and associated extraction is metered or allocated to the declared equipment.

  • Selected flow: Electricity 890a70b7-b677-4e2a-8a1b-7d017e0a10ae
  • Flow property / unit: Net calorific value / MJ
  • Amount rule: Metered fabrication electricity or an allocation from a documented shared meter using machine time and rated or measured load
  • Value mode: Calculated value (calculated_value)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_process_energy
  • Sources: alfa-laval-epd-s-p-12165-2024, eu-pef-recommendation-2021-2279
Natural gas for onsite thermal operations (fabrication_natural_gas)

Gaseous natural gas is included only when an onsite fabrication, preheating, stress-relief or similar thermal operation consumes it.

  • Selected flow: natural gas in the gaseous state 4f19ca0e-7b3b-11dd-ad8b-0800200c9a66
  • Flow property / unit: Volume / m3
  • Amount rule: Metered or invoice-reconciled natural-gas volume attributable to included fabrication operations at declared reference conditions
  • Value mode: Calculated value (calculated_value)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_process_fuel
  • Sources: eu-pef-recommendation-2021-2279
Process water for machining or fabrication (fabrication_process_water)

Process water is included when it is supplied to water-based machining fluid, cutting, cooling or fabrication cleaning within this process.

  • Selected flow: Process Water 94a04f7e-2d5c-41f0-b182-d54a3b373a02
  • Flow property / unit: Mass / kg
  • Amount rule: Gross supplied process-water mass less separately documented internal reuse, allocated to included fabrication operations
  • Value mode: Calculated value (calculated_value)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_process_water
  • Sources: us-epa-mpm-development-document-2003, eu-pef-recommendation-2021-2279
Waste flows
Elementary flows

Outputs

Product flows
Waste flows
Steel scrap from fabrication (steel_scrap)

Ferrous plate offcuts, chips and rejected steel parts leaving the foreground process for recovery or disposal are recorded as steel scrap.

  • Selected flow: Steel scrap 37997e0e-e34b-4ab9-a642-5d86f4333919
  • Flow property / unit: Mass / kg
  • Amount rule: Weighed steel scrap attributable to the declared equipment, reconciled against material input and incorporated mass
  • Value mode: Calculated value (calculated_value)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_process_waste
  • Sources: alfa-laval-epd-s-p-12165-2024, eu-pef-recommendation-2021-2279
Elementary flows
Fossil carbon dioxide from onsite natural-gas combustion (fabrication_carbon_dioxide_fossil)

Direct fossil carbon dioxide is included only for natural gas combusted inside the foreground boundary; upstream electricity and supplier emissions are excluded from this elementary-flow row.

  • Selected flow: carbon dioxide (fossil) 08a91e70-3ddc-11dd-923d-0050c2490048
  • Flow property / unit: Mass / kg
  • Amount rule: Direct measured emission or fuel-specific calculation from the included natural-gas record using a documented carbon-content or emission-factor method
  • Value mode: Calculated value (calculated_value)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_direct_emissions
  • Sources: eu-pef-recommendation-2021-2279

Process: In-house surface preparation and cleaning (surface_preparation)

Inputs

Product flows
Sodium hydroxide for alkaline surface cleaning (surface_cleaning_sodium_hydroxide)

Sodium hydroxide is recorded only when it is consumed in an onsite alkaline cleaning bath or solution; solution concentration and replenishment basis are declared.

  • Selected flow: Sodium hydroxide e0abcced-0611-4c24-9290-5a2c5a0c4169
  • Flow property / unit: Mass / kg
  • Amount rule: Mass of sodium hydroxide active substance charged or replenished, calculated from purchased solution mass and concentration
  • Value mode: Calculated value (calculated_value)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_surface_chemicals
  • Sources: us-epa-mpm-development-document-2003
Process water for surface cleaning and rinsing (surface_cleaning_process_water)

Process water crossing the site boundary for cleaning-bath make-up or rinsing is recorded when wet surface preparation is performed.

  • Selected flow: Process Water 94a04f7e-2d5c-41f0-b182-d54a3b373a02
  • Flow property / unit: Mass / kg
  • Amount rule: Metered or tank-balance gross water supplied to included cleaning and rinse steps, with recovered and recirculated water disclosed separately
  • Value mode: Calculated value (calculated_value)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_process_water
  • Sources: us-epa-mpm-development-document-2003
Electricity for surface preparation (surface_cleaning_electricity)

Electricity for pumps, agitation, ventilation, heating controls and wastewater-transfer equipment is recorded separately from fabrication electricity.

  • Selected flow: Electricity 890a70b7-b677-4e2a-8a1b-7d017e0a10ae
  • Flow property / unit: Net calorific value / MJ
  • Amount rule: Metered electricity or documented shared-meter allocation to the included surface-preparation process
  • Value mode: Calculated value (calculated_value)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_process_energy
  • Sources: us-epa-mpm-development-document-2003, eu-pef-recommendation-2021-2279
Waste flows
Elementary flows

Outputs

Product flows
Waste flows
Wastewater from surface preparation (surface_finishing_wastewater)

The concrete aqueous waste stream leaving the cleaning, rinsing, pickling or passivation operation is recorded with its process origin and composition; a Tiangong UUID is not assigned because the audited condensate candidate is not exact.

  • Selected flow: Metal surface-finishing wastewater
  • Flow property / unit: Mass / kg
  • Amount rule: Measured discharged or offsite-transferred wastewater mass attributable to the declared equipment, with dissolved and suspended contaminant evidence retained
  • Value mode: Calculated value (calculated_value)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_surface_wastewater
  • Sources: us-epa-mpm-development-document-2003
Elementary flows

Process: Assembly and factory testing (assembly_and_testing)

Inputs

Product flows
Assembly and test electricity (assembly_electricity)

Electricity used for assembly tools, handling equipment, control-system configuration, leak testing and factory acceptance is recorded for the declared equipment.

  • Selected flow: Electricity 890a70b7-b677-4e2a-8a1b-7d017e0a10ae
  • Flow property / unit: Net calorific value / MJ
  • Amount rule: Metered electricity or documented allocation from equipment test duration and measured or rated load
  • Value mode: Calculated value (calculated_value)
  • Specificity: Product-specific (product_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_process_energy
  • Sources: alfa-laval-epd-s-p-12165-2024, eu-pef-recommendation-2021-2279
Water supplied for hydrostatic testing (hydrostatic_test_water)

Process water is included only when the declared equipment undergoes hydrostatic testing; reused test water and discharged water are distinguished in the records.

  • Selected flow: Process Water 94a04f7e-2d5c-41f0-b182-d54a3b373a02
  • Flow property / unit: Mass / kg
  • Amount rule: Gross make-up water supplied to the test circuit attributable to the declared equipment, excluding internally recirculated volume
  • Value mode: Calculated value (calculated_value)
  • Specificity: Product-specific (product_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_factory_testing
  • Sources: eu-pef-recommendation-2021-2279
Waste flows
Elementary flows

Outputs

Product flows
Completed factory-gate process equipment (reference_product)

The completed, accepted equipment item is the reference-product output. Its concrete subgroup and functional-performance qualifiers are mandatory even though the Tiangong identity represents the whole CPC 43911 product category.

  • Selected flow: Producer gas or water gas generators, acetylene gas generators and similar water process gas generators, distilling or rectifying plant, heat exchange units, machinery for liquefying air or gas 0981e6ca-1eb5-49dd-b1af-cf251bdaef10
  • Flow property / unit: Mass / kg
  • Amount rule: 1 kg of completed reference equipment after reconciliation to the declared shipped configuration
  • Value mode: Fixed value (fixed_value)
  • Specificity: Product-specific (product_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Identity reference (identity_reference)
  • Sources: un-cpc-3-0-structure-2025
Waste flows
Elementary flows

Process: Outbound packaging (outbound_packaging)

Inputs

Product flows
EURO wooden pallet (euro_wooden_pallet)

A EURO wooden pallet is recorded only when that specified pallet is supplied with the declared equipment; other pallet specifications require their own atomic flow.

  • Selected flow: Wooden pallet (EURO) 96b2b9ac-cfb6-46bf-8ad1-c056e338950a
  • Flow property / unit: Mass / kg
  • Amount rule: Mass of the supplied EURO pallet allocated to the declared equipment, adjusted for documented reuse only when ownership and reuse cycles are evidenced
  • Value mode: Calculated value (calculated_value)
  • Specificity: Route-specific (route_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_outbound_packaging
  • Sources: alfa-laval-epd-s-p-12165-2024
Plastic protective film (plastic_film)

Plastic film is recorded when it is supplied as protective or transport packaging; polymer, thickness and recycled content are declared.

  • Selected flow: Plastic Film 8c3dd40c-a22b-48b5-bdec-7da4d3282bfa
  • Flow property / unit: Mass / kg
  • Amount rule: Net mass of plastic film supplied with the declared equipment from packaging issue or weighed packing records
  • Value mode: Foreground record (foreground_record)
  • Specificity: Route-specific (route_specific)
  • Normalization basis: per 1 kg completed reference equipment
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_outbound_packaging
  • Sources: alfa-laval-epd-s-p-12165-2024
Waste flows
Elementary flows

Outputs

Product flows
Waste flows
Elementary flows

7. Allocation and Co-product Handling

rule_idApplies toRulesource_ids
allocation_subdivide_firstshared_manufacturing_processesFirst subdivide metered processes, production orders, machine time, test runs and waste records so inputs and outputs are directly attributable to the declared equipment. Use system expansion only when a documented additional function is deliberately included.eu-pef-recommendation-2021-2279
allocation_physical_relationresidual_shared_inputs_outputsWhen subdivision is not possible, use a causal physical parameter such as machine time multiplied by measured load, processed plate area, weld length, test duration or equipment mass. State the chosen key and reconcile allocated totals to site records.eu-pef-recommendation-2021-2279, alfa-laval-epd-s-p-12165-2024
allocation_economic_last_resortresidual_multifunctionalityUse economic allocation only when neither subdivision, system expansion nor a defensible physical relation is possible; disclose prices, reference period, sensitivity and affected flows.eu-pef-recommendation-2021-2279
allocation_scrap_no_avoided_burdensteel_scrapReport steel scrap leaving the foreground boundary as a waste output. Do not subtract an avoided virgin-steel burden inside this factory-gate inventory; downstream recycling modelling is a separate disclosed choice.eu-pef-recommendation-2021-2279

8. Foreground Data Collection, Calculation, and Quality Rules

Data Collection Protocols

protocol_idprocess_idflow_rolerecord_typeraw_fieldscollection_methodunitfrequencytemporal_coveragesite_scopeaggregation_rulequality_evidence
cp_bill_of_materialsmaterials_and_componentsincorporated purchased material or componentERP bill of materials, receiving record and as-built release recorditem id; material specification; product form; supplier; received mass; installed mass; production order; reject quantityReconcile as-built bill of materials to purchasing and receiving records for the declared configurationkgEach production orderAll units represented by the dataset reference periodManufacturing site and declared equipment modelSum installed and attributable loss mass by atomic material or component flow; normalize by accepted equipment massApproved bill of materials; material certificates; receiving records; mass reconciliation
cp_process_energyfabrication_and_joining; surface_preparation; assembly_and_testingelectricity by processsubmeter, machine log and production ordermeter start; meter end; machine id; run time; load; process id; production orderPrefer process submetering; otherwise allocate shared metered electricity with documented operating time and measured or rated loadMJPer batch or monthly meter periodRepresentative continuous 12-month period where availableAll included production areas at the reporting siteSubtract non-production and excluded-product loads, allocate to production orders, then divide by accepted equipment massCalibrated meter record; allocation worksheet; energy invoice reconciliation
cp_process_fuelfabrication_and_joiningnatural gas for included thermal operationfuel meter, invoice and furnace logvolume; reference temperature; reference pressure; meter period; equipment id; run time; production orderReconcile meter totals to invoices and allocate only fuel consumed by included operationsm3Each meter periodRepresentative continuous 12-month period where availableIncluded onsite thermal equipmentSum attributable reference-condition volume and divide by accepted equipment massMeter calibration; invoice reconciliation; stated reference conditions
cp_process_waterfabrication_and_joining; surface_preparationsupplied process waterwater meter, tank balance and batch logintake; make-up; return; blowdown; process id; batch id; production orderMeter gross intake and document internal recirculation without counting it as a new boundary inputkgPer batch or monthly meter periodRepresentative continuous 12-month period where availableIncluded water-using processesAllocate net supplied boundary input to production orders and normalize by accepted equipment massMeter calibration; tank-balance reconciliation; reuse log
cp_process_wastefabrication_and_joiningsteel scrapscrap scale ticket and production ordertare; gross mass; material grade; contamination; destination; production orderWeigh segregated ferrous scrap; allocate mixed collection by documented production recordskgEach removal or production batchSame period as material input recordsIncluded fabrication areasSum attributable scrap and reconcile material input to incorporated product and other identified outputsScale calibration; hauler ticket; mass-balance worksheet
cp_direct_emissionsfabrication_and_joiningdirect fossil carbon dioxidecontinuous measurement or fuel calculation recordmeasured emission; fuel volume; reference conditions; fuel carbon content or factor; oxidation basis; calculation versionUse direct measurement when representative; otherwise calculate from the same fuel record with a documented factor methodkgEach fuel meter periodSame period as fuel consumptionForeground combustion sources onlySum direct fossil CO2 and divide by accepted equipment massInstrument QA or traceable factor source; calculation worksheet; fuel reconciliation
cp_surface_chemicalssurface_preparationsodium hydroxide active substancepurchase, bath make-up and concentration recordsolution mass; concentration; bath id; replenishment; carryover; production orderDetermine active-substance mass from weighed solution and verified concentrationkgEach bath make-up and replenishmentSame period as surface-preparation productionIncluded wet preparation linesSum active-substance charge attributable to production orders and normalize by accepted equipment massSupplier certificate; concentration test; bath log; calculation record
cp_surface_wastewatersurface_preparationmetal surface-finishing wastewaterdischarge meter, tank transfer and laboratory recordwastewater mass or volume; density; pH; dissolved metals; suspended solids; treatment state; destination; production orderMeasure each concrete waste stream at discharge or offsite transfer and retain representative chemistrykgEach discharge or transferSame period as surface-preparation inputsIncluded cleaning, rinsing, pickling and passivation operationsSum stream-specific mass after internal reuse; allocate by bath campaign or production recordsMeter or scale calibration; laboratory report; transfer document; water balance
cp_factory_testingassembly_and_testinghydrostatic-test watertest sheet and water make-up recordequipment serial; internal volume; make-up water; recovered water; discharge; test date; resultRecord only boundary-crossing make-up water, not recirculated test-loop inventorykgEach tested unitAll represented tested unitsFactory test areaSum make-up water for accepted and attributable failed tests, then divide by accepted equipment massSigned test sheet; water balance; instrument calibration
cp_outbound_packagingoutbound_packagingsupplied pallet or filmpacking list, issue record and scale recordpackaging item; material; specification; issued quantity; mass; reuse status; production orderWeigh or calculate mass from verified item mass and count for each atomic packaging itemkgEach shipmentAll shipments represented by the datasetFactory-gate packaging operationSum packaging supplied with the declared configuration and normalize by accepted equipment massPacking list; scale record; supplier specification; reuse evidence

Calculation Rules

rule_idApplies toFormula or ruleInputsOutputsource_ids
calc_reference_normalizationall inventory rowsnormalized amount = attributable period amount / accepted completed-equipment mass for the same production ordersattributable flow amount; accepted equipment massFlow amount per 1 kg completed reference equipmenteu-pef-recommendation-2021-2279
calc_electricity_conversionelectricity rowselectricity in MJ = metered electricity in kWh × 3.6metered kWhMJ of electricity
calc_active_sodium_hydroxidesurface_cleaning_sodium_hydroxideactive NaOH mass = solution mass × measured or supplier-certified mass fractionsolution mass; NaOH mass fractionkg sodium hydroxideus-epa-mpm-development-document-2003
calc_material_reconciliationbill of materials and steel scrappurchased attributable mass = incorporated accepted-product mass + segregated attributable scrap + other separately identified losses, adjusted for opening and closing work in progressreceiving mass; installed mass; scrap mass; other losses; work-in-progress changeReconciled atomic material flowseu-pef-recommendation-2021-2279

Data Quality Requirements

requirement_idApplies toRequirementEvidence
dq_product_identityreference productThe equipment subgroup, model, function, duty, pressure/temperature envelope, working medium, bill of materials and included auxiliaries shall be unambiguous.Released drawing and bill of materials; datasheet; factory acceptance record
dq_temporalforeground activity dataUse one consistent representative period, normally 12 continuous months where production occurs, and disclose any shorter campaign, abnormal shutdown or extrapolation.Meter periods; production ledger; explanation of representativeness
dq_mass_balancematerial and waste rowsReconcile major purchased material masses to accepted product, work in progress and separately identified waste or loss; explain residual differences.Signed mass-balance worksheet; scale and ERP records
dq_meter_allocationshared energy and waterShared-meter allocation shall use a causal driver and reconcile to the meter total without double counting.Meter export; allocation key; reconciliation and sensitivity check
dq_geography_technologyupstream datasetsMatch material grade, product form, energy mix, supplier region, recycled content and technology where material; disclose proxies and data gaps.Dataset metadata; supplier documentation; proxy register
dq_completenessforeground inventoryRecord each atomic utility, material, packaging item, waste stream and direct elementary flow separately. Document exclusions and screening.Completeness checklist tied to purchasing, meter, waste and emission records

9. Validation Rules

rule_idApplies toRulesource_ids
validate_identity_and_referencereference_flowReject a data package if the concrete equipment subgroup or any required qualifier is missing, or if the reference product is not normalized to 1 kg of accepted factory-gate equipment.un-cpc-3-0-structure-2025, eu-pef-recommendation-2021-2279
validate_process_applicabilityprocess_inventoryEvery conditional process shall be marked applicable or not applicable for the declared model. Applicable processes require their atomic inputs and outputs; outsourced processes require disclosed upstream datasets.eu-pef-recommendation-2021-2279
validate_inventory_reconciliationforeground_inventoryCheck that collected and calculated rows link to their protocols, units and production period; reconcile shared meters, bill-of-material masses, steel scrap, water balances and accepted output mass.eu-pef-recommendation-2021-2279, us-epa-mpm-development-document-2003
validate_direct_emission_scopeelementary_flowsFossil CO2 in fabrication_carbon_dioxide_fossil shall represent only direct onsite combustion associated with the reported fuel row; upstream and electricity emissions shall remain in upstream datasets.eu-pef-recommendation-2021-2279
validate_no_unsupported_rangesamount_rangesDo not apply an external empirical range unless at least two independent sources have compatible boundary, functional basis and product state. In the absence of such evidence, use the foreground collection rule and disclose the unresolved evidence need.
validate_comparabilitycomparative_useDo not compare unlike equipment subgroups or models solely on the 1 kg reference. Comparative use additionally requires equivalent function, rated duty, performance, pressure, temperature, working medium, service assumptions and boundary.alfa-laval-epd-s-p-12165-2024, eu-pef-recommendation-2021-2279

10. Published Dataset Profile

FieldValue
dataset_rolesecondary_dataset or background_dataset for factory-gate manufacture of one declared CPC 43911 equipment configuration
downstream_useLink the dataset as the supplied-equipment input to a process or lifecycle model that separately models installation, operation, maintenance, replacement and end-of-life where relevant
allowed_useAttributional product-system modelling, supply-chain screening and equipment-manufacturing improvement where the declared model, technology, geography, reference year and factory-gate boundary are representative
excluded_useDirect comparison of unlike equipment subgroups or performance; representation of industrial gas production; use-stage energy modelling; installation or construction; spare parts; unqualified global average claims
required_metadataPCR id and version state; equipment subgroup and model; function and rated duty; pressure and temperature envelope; working medium; shipped mass; bill-of-material scope; included auxiliaries; site and reference year; process applicability; upstream dataset choices; packaging status; allocation and exclusions
required_quality_disclosureForeground coverage period; meter and scale QA; mass, water and energy reconciliation; allocation keys; supplier-data share; proxy datasets; unresolved UUIDs and range-evidence needs; data gaps and cut-offs
update_triggerChange in model design or bill of materials, production route, site, energy supply, surface chemistry, test method, packaging configuration, allocation key, upstream dataset representativeness, or foreground data older than the declared review interval

11. Data Sources

Source idTypeReferenceUsed for
un-cpc-3-0-structure-2025official_guidanceUnited Nations Statistics Division, CPC Version 3.0 Structure, 30 June 2025, https://unstats.un.org/unsd/classifications/Econ/Download/In%20Text/CPC_Ver_3.0_Structure_30Jun2025.csvOfficial CPC 43911 classification identity and English scope
epd-international-pcr-2010-08-v4-0-2standardEPD International, PCR 2010:08 Other special- and general-purpose machinery and parts thereof, version 4.0.2, https://www.environdec.com/pcr-library/pcr2010-08Independent confirmation that general-purpose machinery in CPC group 439 is within a machinery PCR scope
alfa-laval-epd-s-p-12165-2024datasetAlfa Laval Technologies AB, Environmental Product Declaration S-P-12165, Gasketed Plate Heat Exchanger T10-BFM/AQ4T-BFM, 10 April 2024, https://api.prod.environdec.com/api/v1/EPDLibrary/Files/EPDs/b8d9fc22-5379-4973-8795-08dc0c7232d4/DocumentsOriginal-text-verified CPC 43911 heat-exchanger example; declared unit; steel, rubber and plastic composition; packaging; company-specific material, energy, consumable and waste data expectations; physical allocation example
eu-pef-recommendation-2021-2279official_guidanceEuropean Commission Recommendation (EU) 2021/2279, Annex I Product Environmental Footprint Method, https://eur-lex.europa.eu/legal-content/EN/TXT/PDF/?uri=CELEX:02021H2279-20211230Functional unit and reference flow, supply-chain boundary, foreground flow identification, company-specific bill of materials and manufacturing data, allocation hierarchy, and data-quality principles
us-epa-mpm-development-document-2003official_guidanceU.S. Environmental Protection Agency, Development Document for the Final Effluent Limitations Guidelines and Standards for the Metal Products and Machinery Point Source Category, 2003, https://www.epa.gov/sites/default/files/2015-11/documents/mp-m_dd_2003.pdfOriginal-text-verified machining, metal-working-fluid, cleaning, painting, water-use, wastewater and process-monitoring context for conditional foreground operations
cn-mof-tariff-2026official_guidanceMinistry of Finance of the People's Republic of China, 2026 tariff commodity nomenclature, https://m.mof.gov.cn/czxw/202603/P020260326610286964491.pdfVerified professional Chinese terminology for distilling or rectifying equipment, heat exchange units, and machinery for liquefying air or other gas

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System boundary rules · 4
Rule IDApplies toRuleSource IDs
system_boundary_rule_1foreground_system_boundaryThe foreground boundary begins when purchased materials, components, packaging and delivered utilities cross the manufacturing-site boundary. It ends when the completed tested equipment crosses the factory gate. Supplier production is represented by upstream datasets; onsite fabrication, joining, preparation, assembly, testing, waste handling before transfer, and direct elementary emissions are foreground activities. The boundary follows the supply-chain and foreground-flow identification principles of the EU Product Environmental Footprint method (eu-pef-recommendation-2021-2279).
boundary_factory_gateforeground_systemInclude purchased inputs, onsite manufacturing and testing, onsite waste outputs and direct elementary flows through release of the completed equipment at the factory gate. Keep installation, use, maintenance and end-of-life outside this reference dataset.eu-pef-recommendation-2021-2279, alfa-laval-epd-s-p-12165-2024
boundary_process_applicabilityprocess_mapInclude each conditional process only when production records show that it is performed for the declared model; disclose outsourced operations and represent them with supplier-specific or representative upstream datasets.eu-pef-recommendation-2021-2279
boundary_complete_flowsforeground_inventoryIdentify each foreground co-product, by-product, waste stream and direct elementary flow separately. An excluded flow requires documented screening and shall not be hidden in a combined utility or waste row.eu-pef-recommendation-2021-2279
Allocation rules · 4
Rule IDApplies toRuleSource IDs
allocation_subdivide_firstshared_manufacturing_processesFirst subdivide metered processes, production orders, machine time, test runs and waste records so inputs and outputs are directly attributable to the declared equipment. Use system expansion only when a documented additional function is deliberately included.eu-pef-recommendation-2021-2279
allocation_physical_relationresidual_shared_inputs_outputsWhen subdivision is not possible, use a causal physical parameter such as machine time multiplied by measured load, processed plate area, weld length, test duration or equipment mass. State the chosen key and reconcile allocated totals to site records.eu-pef-recommendation-2021-2279, alfa-laval-epd-s-p-12165-2024
allocation_economic_last_resortresidual_multifunctionalityUse economic allocation only when neither subdivision, system expansion nor a defensible physical relation is possible; disclose prices, reference period, sensitivity and affected flows.eu-pef-recommendation-2021-2279
allocation_scrap_no_avoided_burdensteel_scrapReport steel scrap leaving the foreground boundary as a waste output. Do not subtract an avoided virgin-steel burden inside this factory-gate inventory; downstream recycling modelling is a separate disclosed choice.eu-pef-recommendation-2021-2279
Validation rules · 6
Rule IDApplies toRuleSource IDs
validate_identity_and_referencereference_flowReject a data package if the concrete equipment subgroup or any required qualifier is missing, or if the reference product is not normalized to 1 kg of accepted factory-gate equipment.un-cpc-3-0-structure-2025, eu-pef-recommendation-2021-2279
validate_process_applicabilityprocess_inventoryEvery conditional process shall be marked applicable or not applicable for the declared model. Applicable processes require their atomic inputs and outputs; outsourced processes require disclosed upstream datasets.eu-pef-recommendation-2021-2279
validate_inventory_reconciliationforeground_inventoryCheck that collected and calculated rows link to their protocols, units and production period; reconcile shared meters, bill-of-material masses, steel scrap, water balances and accepted output mass.eu-pef-recommendation-2021-2279, us-epa-mpm-development-document-2003
validate_direct_emission_scopeelementary_flowsFossil CO2 in fabrication_carbon_dioxide_fossil shall represent only direct onsite combustion associated with the reported fuel row; upstream and electricity emissions shall remain in upstream datasets.eu-pef-recommendation-2021-2279
validate_no_unsupported_rangesamount_rangesDo not apply an external empirical range unless at least two independent sources have compatible boundary, functional basis and product state. In the absence of such evidence, use the foreground collection rule and disclose the unresolved evidence need.
validate_comparabilitycomparative_useDo not compare unlike equipment subgroups or models solely on the 1 kg reference. Comparative use additionally requires equivalent function, rated duty, performance, pressure, temperature, working medium, service assumptions and boundary.alfa-laval-epd-s-p-12165-2024, eu-pef-recommendation-2021-2279
Processes and inputs/outputs · 5
Process IDProcess nameInput flowsOutput flows
materials_and_componentsMaterials and components receipt30
fabrication_and_joiningIn-house fabrication and joining32
surface_preparationIn-house surface preparation and cleaning31
assembly_and_testingAssembly and factory testing21
outbound_packagingOutbound packaging20

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1. Scope and Applicability2. Product Category Identity3. Reference Flow4. Measurement and Unit Rules5. System BoundaryBoundary Abstraction6. Process Inventory StructureProcess MapProcess: Materials and components receipt (materials_and_components)InputsProduct flowsSteel plate incorporated in the equipment (steel_plate)Stainless-steel plate incorporated in the equipment (stainless_steel_plate)Purchased sealing elements (sealing_elements)Waste flowsElementary flowsOutputsProduct flowsWaste flowsElementary flowsProcess: In-house fabrication and joining (fabrication_and_joining)InputsProduct flowsFabrication electricity (fabrication_electricity)Natural gas for onsite thermal operations (fabrication_natural_gas)Process water for machining or fabrication (fabrication_process_water)Waste flowsElementary flowsOutputsProduct flowsWaste flowsSteel scrap from fabrication (steel_scrap)Elementary flowsFossil carbon dioxide from onsite natural-gas combustion (fabrication_carbon_dioxide_fossil)Process: In-house surface preparation and cleaning (surface_preparation)InputsProduct flowsSodium hydroxide for alkaline surface cleaning (surface_cleaning_sodium_hydroxide)Process water for surface cleaning and rinsing (surface_cleaning_process_water)Electricity for surface preparation (surface_cleaning_electricity)Waste flowsElementary flowsOutputsProduct flowsWaste flowsWastewater from surface preparation (surface_finishing_wastewater)Elementary flowsProcess: Assembly and factory testing (assembly_and_testing)InputsProduct flowsAssembly and test electricity (assembly_electricity)Water supplied for hydrostatic testing (hydrostatic_test_water)Waste flowsElementary flowsOutputsProduct flowsCompleted factory-gate process equipment (reference_product)Waste flowsElementary flowsProcess: Outbound packaging (outbound_packaging)InputsProduct flowsEURO wooden pallet (euro_wooden_pallet)Plastic protective film (plastic_film)Waste flowsElementary flowsOutputsProduct flowsWaste flowsElementary flows7. Allocation and Co-product Handling8. Foreground Data Collection, Calculation, and Quality RulesData Collection ProtocolsCalculation RulesData Quality Requirements9. Validation Rules10. Published Dataset Profile11. Data Sources