TianGong PCR

Air-cooled monolayer LDPE blown flat film from purchased pellets

Lifecycle status
Candidate
Content maturity
Authored methodology
Current version
0.1.0Last updated
Readiness
Review required

Methodology and translation states come from the source record; publishing this website does not change their review status.

Content languages

zh-CN · Aligned
Status, classification and source details

Readiness

  • Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.

Classification mapping

CPC 3.0:36330 · narrower

Source

1. Scope and Applicability

This method covers manufacture of plain, non-self-adhesive, noncellular, unreinforced, unsupported, unprinted untreated monolayer LDPE flat film rolls from purchased virgin non-additivated pellets: receipt/conveying, condensation-dependent drying when real, electric melting/homogenising, one annular die, air-cooled bubble, collapse, cold flat splitting, winding, inspection, release packing and first quality release. Include same-formulation clean internal regrind only with full history. Exclude HDPE/LLDPE blends, added masterbatch/filler, external recycled feed, coextrusion/lamination, coating/corona, deliberate post-stretch orientation, cast film, bag sealing, primary resin synthesis and mere bought-film repacking. Actual departures require applicability reassessment and explicit atomic exchanges, never hidden zero or other-material totals.

Distinct industrial sources and a separate allocation guide are transparently synthesised; no same-order claim or universal factory numbers.

2. Product Category Identity

FieldValue
canonical_pcr_idpcr.other-transportable-goods-except-metal-products-machinery-and-equipment.rubber-and-plastics-products.monolayer-ldpe-blown-film
classification_refsCPC3.0 36330; proposed narrower context only
covered_productsOne declared grade/configuration of plain monolayer LDPE flat web rolls cold-split from an air-cooled bubble
excluded_productsOther polymers/blends; cellular/adhesive/reinforced/laminated/coated films; cast film; sacks/bags; purchased-film-only wrapping
representative_productDeclared flat film roll; Lupolen2420K illustrates a non-additivated pellet supply, not mandatory SKU
production_routeElectric single-layer screw extrusion; annular die; air cooling; collapse; cold edge opening; twin flat-web winding
market_statePacked rolls first quality-released at factory, net of removable core and all packaging; electricity binding limited to CN <1kV grid-average consumption supply

3. Reference Flow

FieldValue
WhatProvide plain LDPE flat film for its declared conversion/use specification
How much1 kg net film at first quality release
How wellDeclared grade, width/thickness tolerances and optical/mechanical acceptance; equal kg does not establish equal function
How long or cycleOne manufacturing and first-release cohort; no invented use lifetime
reference_flow_linkproduct
FieldValue
Reference amount1
Reference product flowLow-density polyethylene foil (PE-LD) 2cecd3a7-d90e-44b4-aec5-1d9dfb907477
Reference flow propertyMass 93a60a56-a3c8-11da-a746-0800200b9a66
Reference unit groupUnits of mass 93a60a57-a4c8-11da-a746-0800200c9a66
Reference unitkg
Required qualifiersLDPE grade and full supplied formulation; virgin non-additivated pellet state; permitted same-formulation internal regrind and history; monolayer noncellular unreinforced unsupported structure; non-self-adhesive unprinted untreated surface; annular air-cooled blown route and cold flat-web split; width and net thickness tolerances; roll net mass and core/wrap tare; actual optical/mechanical acceptance and end-use limits; unique first release and reversal link; reporting period and geography; electricity voltage/provider boundary; actual drying/cooling configuration; raw/WIP/FG cohort mass and inherited per-flow vectors; actual species and waste destinations; each packaging component and reuse history; separate FG-service cutoff

Every qualifier must be declared in consumed metadata, product/reference comments or equivalent fields. Native absent grade/CAS/route/location/performance is not proof of a particular supplier; preserve the product-card restrictions in full.

4. Measurement and Unit Rules

rule_idApplies toRequired propertyRequired unitRule
reference_massreference productMass 93a60a56-a3c8-11da-a746-0800200b9a66kgCalibrated net film mass under cp_release excluding core/packaging; report_once is the unique A_i/Q operation.
energy_unitselectricity; fg_powerNet calorific value 93a60a56-a3c8-11da-a746-0800200c9a66MJActual same-boundary kWh ×3.6 gives MJ; integrated energy is not multiplied by time again.
state_unitsfluid and speciesMasskgUse same-substance measured density/state and species-vs-carbon basis. Area/roll count is supplementary, never guessed kg/roll or TDS density substitution.

5. System Boundary

Boundary Abstraction

FieldValue
declared_starting_conditionFactory receipt of purchased virgin non-additivated LDPE pellets and actual separately identified supplies, not bought finished film
starting_condition_roleForeground receiving gate with linked upstream supplies; polymer manufacture remains in compatible provider inventory
product_classification_scopeA bounded subset of original CPC36330 structure; 36390 other flat plastics, 36410 sacks/bags and 36920 self-adhesive shapes are separately listed; no unseen explanatory-note claim
recursive_input_ruleClean same-formulation internal trim transfers mass and full inherited burden, not a new upstream purchase. Bought LDPE wrap is a separate actual package supply, never substituted for reference manufacture
upstream_dataset_requirementMatch whole actual supplied formulation, state, technology, geography, year and property/unit. Identify provider-included packaging/transport once; generic UUID is not supplier footprint
disclosureComplete pellet-to-packed-roll first-release gate plus separate original-cohort post-release storage/handling/loading/dispatch service account. Declare service cutoff, retained FG and later supplements; keep raw production/FG/combined physical and vector ledgers
rule_idApplies toRulesource_ids
boundary_completefilm_lineInclude every actual receipt, handling, evidenced drying, screw/screen/die heat, blower/compressor, cooling loop, haul-off, cold slit, winding, testing and packing stage plus failed trials, startup/shutdown, hot standby, cleanup and rework. No purchased-film repacking shortcut.lyb-film-extrusion; lyb-lupolen-2420k; polystar-monolayer-flat-film
boundary_evidenceall stagesSynthesize distinct LYB guide, illustrative TDS and independent POLYSTAR cold-splitting capability transparently; not one SKU/factory/order. Multiextruder/cast-water/corona diagrams are adjacent alternatives, not this route. Typical specimen properties/settings are not universal limits or density conversions. Respect the illustrative resin medical/pharmaceutical exclusion.lyb-film-extrusion; lyb-lupolen-2420k; polystar-monolayer-flat-film
boundary_atomicevery exchangePurchase each actual whole formulation once; assay/carrier water/active fractions are child accounts. Actual in-plant mixtures need separate purchased constituents and real mixing energy/loss. Every unlisted real ingredient, cleaning agent, lubricant, refrigerant, coolant additive, fuel, package, waste and species requires its own atomic named exchange and applicable state/provider/medium. No other-material, total-VOC chemical or utility bundle, no assumed zero or boiler/steam. Fuel-fired departures require route reassessment and separate real fuels and species.lyb-film-extrusion; lyb-lupolen-2420k
boundary_coolingwater/heatBubble cooling is air cooling, not the neighbouring cast-water route. Include actual barrel/nip/chilled-air water circuits when present. Internal circulation is not external demand. External Product cooling supply and actual Product return need measured mass, constituents, actual T/P and enthalpy plus supplier water/energy/net-service convention; avoid duplicate water production or thermal-service burden. No presumed condensate/boiler.lyb-film-extrusion
boundary_qproduct; fg_serviceQ is newly first-quality-released net film kg after cold slitting, winding, testing and release packing. Closing FG from those lots is already in Q: never add it as production output. Reinspection, shipment, warehouse transfer and prior-released return/rework create no new Q. Keep actual post-release warehouse/packing/handling/loading/dispatch in a separate original-cohort service account, including retained FG and later service supplements. Old FG production burdens do not enter current Q.lyb-film-extrusion; ilcd-handbook-2010
boundary_speciesmass/element/waterMelting/crystallisation is physical change, not assumed reaction water. Distinguish independently evidenced free, phase, reaction and structural water. Independently close total mass and relevant C/H/O or additive elements using measured fractions; measure oxygen uptake if material oxidation requires it. Do not fit two unknowns from one residual or infer named chemicals from COD/VOC. Separate polymer particles, actual gas species, treatment transfers and direct environmental releases.lyb-film-extrusion; lyb-lupolen-2420k
boundary_historyWIP; FG; returnsKeep opening/closing raw stock, every WIP stage and regrind pool by cohort with a complete per-flow inherited vector; consumed opening cohorts transfer burden and unfinished cohorts carry it forward, including failures and zero-output runs. FG opening/closing/returns retain original release, delivery/reversal and full inherited vectors. Reverse linked original delivery as applicable and add only actual incremental rework/service; no new production from repeat release. Cancel internal Q/rework in combined physical accounting.ilcd-handbook-2010; lyb-film-extrusion

6. Process Inventory Structure

Process Map

process_idprocess_nameinclusioninclusion_conditionrolequantitative_reference
film_lineComplete pellet-to-packed-film first releaserequiredAll stages; actual drying/cooling/regrind/cleaning conditions retainedforeground_manufacturingproduct
fg_serviceOriginal-cohort post-release servicesrequiredActual storage/packing/handling/loading/dispatch including closing retained FGforeground_servicefg_receipt

Process: Manufacture and first release (film_line)

Inputs

Product flows
polyethylene low density granulate (PE-LD) (resin)

Actual virgin non-additivated LDPE pellets, whole supplied formulation purchased once. Native Product/Mass identity leaves CAS, grade, route, form detail and geography unspecified; require actual pellet specification and compatible upstream provider. Assay, free moisture and active fractions are child accounts, not extra purchases. Internal regrind retains inherited burdens and is not purchased resin. The card reports the single report_once result; no additional division here.

  • Selected flow: polyethylene low density granulate (PE-LD) 4f19f116-7b3b-11dd-ad8b-0800200c9a66
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources: lyb-film-extrusion; lyb-lupolen-2420k
Alternating current (electricity)

Native Product is CN grid-average consumption supply to user at <1 kV; no other voltage, generator output or transmission-service substitution. Reference property Net calorific value and MJ. Convert actual kWh by 3.6 once before final reporting. Include all actual motors, electrical heating, blowers/compressors, water pumps/chillers, drying, slitting/winding, inspection, packing, startup/idle/cleanup and failed trials without overlapping meters. The card reports the single report_once result; no additional division here.

  • Selected flow: Alternating current 50657322-939c-4829-a87b-47c093bfa6a7
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_energy
  • Sources: lyb-film-extrusion; lyb-lupolen-2420k
Polyethylene-based formulated extrusion purge compound (purge)

Conditional actual purchased PE-based purge formulation used in changeover/start/stop. Record the whole grade, stabilisers and thermal restrictions; not pure-resin identity plus separately purchased constituent resin. Other actual purge chemistry gets its own named card and residue. The card reports the single report_once result; no additional division here.

  • Selected flow: Polyethylene-based formulated extrusion purge compound
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources: lyb-film-extrusion
Formulated silicone lubricating grease (grease)

Conditional actual die/tool grease during shutdown/cleaning. Record complete supplied base fluid, thickener and additives once, retained grease and actual removed residues; do not assume pure PDMS or a universal amount. The card reports the single report_once result; no additional division here.

  • Selected flow: Formulated silicone lubricating grease
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources: lyb-film-extrusion
Tap water for cooling-loop make-up (water)

Conditional actual external tap-water make-up or cleaning water. Other water origins need separate identities. Internal circulation is not external demand. Measure state, density, stock and outlets; condensation drying is conditional, not assumed LDPE hygroscopic uptake. The card reports the single report_once result; no additional division here.

  • Selected flow: Tap water for cooling-loop make-up
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_water
  • Sources: lyb-film-extrusion; lyb-lupolen-2420k
Liquid heat-exchange water supplied for cooling (cooling_supply)

Conditional actual external Product cooling-water supply, paired with cooling_return. Retain inlet measured mass, composition, T/P and enthalpy plus supplier water-production/net-heat accounting convention; no assumed installed chiller, steam, boiler or condensate. The card reports the single report_once result; no additional division here.

  • Selected flow: Liquid heat-exchange water supplied for cooling
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_water
  • Sources: lyb-film-extrusion
Stainless-steel extrusion filter screen mesh (screen)

Conditional actual replacement screen, alloy and full mass; a permanent breaker plate is not a new consumable each batch. Other actual filter materials require separate cards. Track adherent polymer in spent screen composition. The card reports the single report_once result; no additional division here.

  • Selected flow: Stainless-steel extrusion filter screen mesh
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources: lyb-film-extrusion
Single removable winding core (core)

One cylindrical paperboard winding core, not a packaging bundle. Native Product/Mass, production mix at plant; paperboard-tube/core synonyms and comments are consistent. Size, grade, adhesive, recycled content and geography remain unspecified: verify actual whole-core supply. Exclude tare from film Q; count procurement once and retain empty/attached/reusable stocks and gross outward/return/waste movements. The card reports the single report_once result; no additional division here.

  • Selected flow: Cardboard tube or Paper core 78bf7f6e-519e-4b3d-82f0-eda15b2fee61
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_pack
  • Sources: lyb-film-extrusion
Low-density polyethylene foil (PE-LD) (wrap)

Conditional one purchased removable plain LDPE protective overwrap. Distinguish from manufactured reference film and actual own-film internal use. Native Product/Mass/kg has no CAS, grade, route, geography, performance or recycled-content restriction; actual plain LDPE supplier compatibility remains required, not an adhesive/multilayer proxy. Wrapper is outside Q with its own complete component ledger. The card reports the single report_once result; no additional division here.

  • Selected flow: Low-density polyethylene foil (PE-LD) 2cecd3a7-d90e-44b4-aec5-1d9dfb907477
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_pack
  • Sources: lyb-film-extrusion; polystar-monolayer-flat-film
Polypropylene packaging strap (strap)

Conditional actual whole PP strap with measured supplied composition and tare. Metal closures or different composites are additional atomic cards. Keep every empty/attached/reusable stock and external movement; internal reuse is not repurchase. The card reports the single report_once result; no additional division here.

  • Selected flow: Polypropylene packaging strap
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_pack
  • Sources: lyb-film-extrusion
Timber transport pallet (pallet)

Conditional actual whole wooden pallet with fasteners/treatment specified. Separate procurement, repairs, external returns and internal reuse; no assumed lifetime/reuse count. Its attached/empty mass stays outside film Q. The card reports the single report_once result; no additional division here.

  • Selected flow: Timber transport pallet
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_pack
  • Sources: lyb-film-extrusion
LDPE resin packaging sack (resin_sack)

Conditional actual whole LDPE sack received with resin, not a second resin purchase. Identify its supplied composition/mass and supplier-included packaging burden once; retain a component receipt and waste/return/stock account. Other actual bag liners, octabin boards and bulk-container components get separate named cards. The card reports the single report_once result; no additional division here.

  • Selected flow: LDPE resin packaging sack
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_pack
  • Sources: lyb-lupolen-2420k; lyb-film-extrusion
Waste flows
Elementary flows
Oxygen from atmosphere (oxygen)

Conditional net oxygen uptake only if independently evidenced oxidation requires it. Bubble/cooling air throughput is not oxygen consumption. Keep inlet/outlet background correction; never fit uptake and reaction water from one residual. The card reports the single report_once result; no additional division here.

  • Selected flow: Oxygen from atmosphere
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_air
  • Sources: lyb-lupolen-2420k

Outputs

Product flows
Newly first-quality-released net flat film (product)

Unique reference output: actual virgin non-additivated LDPE monolayer, noncellular, unreinforced, unsupported, non-self-adhesive, unprinted untreated flat film; electrically melt-extruded through one annular die, air-cooled, collapsed, cold-slit into flat webs, wound, inspected and packed for first release. Native Product/Mass/kg leaves CAS, grade, route, geography and performance unspecified; these are foreground/supplier requirements, not defaults. Equal-specification twin webs may share the lot; unequal outputs require subdivision. Q counts new first releases once including same-cohort closing FG, excluding removable core/wrap. Repeat release and dispatch create no Q.

  • Selected flow: Low-density polyethylene foil (PE-LD) 2cecd3a7-d90e-44b4-aec5-1d9dfb907477
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: 1 kg
  • Value mode: fixed_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: method_formula
  • Collection protocol: cp_release
  • Sources: lyb-film-extrusion; lyb-lupolen-2420k; polystar-monolayer-flat-film
Liquid heat-exchange water returned to supplier (cooling_return)

Conditional actual external Product return paired to cooling_supply. Retain outlet mass, composition, actual T/P and enthalpy; do not copy inlet state, assume full return or grant a default energy credit. Treatment discharge is a different waste outlet. The card reports the single report_once result; no additional division here.

  • Selected flow: Liquid heat-exchange water returned to supplier
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_water
  • Sources: lyb-film-extrusion
Waste flows
Clean LDPE film trim for external treatment (scrap)

Actual non-reused film scrap, with contamination and receiver. Queried cleaned waste mixture at recycling plant does not identify this untreated factory-gate outlet; no UUID adopted. The card reports the single report_once result; no additional division here.

  • Selected flow: Clean LDPE film trim for external treatment
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources: lyb-film-extrusion
Degraded polyethylene extrusion purge residue (purge_waste)

Actual residue composition and receiver; formulated purge, oxidised polymer and grease contamination are not clean trim. Distinct actual residues require separate named cards. The card reports the single report_once result; no additional division here.

  • Selected flow: Degraded polyethylene extrusion purge residue
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources: lyb-film-extrusion
Spent stainless-steel extrusion filter screen (screen_waste)

Actual spent screen with adhering polymer as composition subaccount; record whole waste once. Separately stripped polymer requires its own actual outlet. The card reports the single report_once result; no additional division here.

  • Selected flow: Spent stainless-steel extrusion filter screen
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources: lyb-film-extrusion
Cooling-loop blowdown water for external treatment (blowdown)

Actual liquid waste to treatment with dissolved additives, measured state and receiver; neither clean Product return nor direct environmental water emission. The card reports the single report_once result; no additional division here.

  • Selected flow: Cooling-loop blowdown water for external treatment
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_water
  • Sources: lyb-film-extrusion
Empty LDPE resin sack for external treatment (sack_waste)

Actual emptied LDPE resin sack, tracked as received supplier packaging with its already included burden once. Actual octabin, liner or other component needs its own card, not mixed packaging waste. The card reports the single report_once result; no additional division here.

  • Selected flow: Empty LDPE resin sack for external treatment
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_pack
  • Sources: lyb-film-extrusion
Discarded paperboard winding core (core_waste)

Actual unusable whole core with composition, reuse history, contamination and receiver. Cores attached to outward film are not on-site waste. The card reports the single report_once result; no additional division here.

  • Selected flow: Discarded paperboard winding core
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_pack
  • Sources: lyb-film-extrusion
Discarded LDPE protective wrap (wrap_waste)

Actual removed/damaged LDPE wrap with component/receiver balance; do not repurchase previously embodied wrap. The card reports the single report_once result; no additional division here.

  • Selected flow: Discarded LDPE protective wrap
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_pack
  • Sources: lyb-film-extrusion
Discarded polypropylene packaging strap (strap_waste)

Actual PP strap waste separate from LDPE and metal closures. The card reports the single report_once result; no additional division here.

  • Selected flow: Discarded polypropylene packaging strap
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_pack
  • Sources: lyb-film-extrusion
Discarded timber transport pallet (pallet_waste)

Actual whole wood pallet waste with receiver; return to owner is a separate packaging return, not waste. The card reports the single report_once result; no additional division here.

  • Selected flow: Discarded timber transport pallet
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_pack
  • Sources: lyb-film-extrusion
Elementary flows
Water vapour to air (vapour)

Conditional actual evaporation/removed free condensation water with independent source and phase evidence. No assumed reaction water. The card reports the single report_once result; no additional division here.

  • Selected flow: Water vapour to air
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_water
  • Sources: lyb-film-extrusion; lyb-lupolen-2420k
Polyethylene particles to air (dust)

Conditional escaped actual LDPE fines after capture; specify particle size/composition. Captured waste and gas VOC are distinct outlets. The card reports the single report_once result; no additional division here.

  • Selected flow: Polyethylene particles to air
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_air
  • Sources: lyb-film-extrusion; lyb-lupolen-2420k
Formaldehyde to air (formaldehyde)

Only if real species survey identifies formaldehyde CAS50-00-0. Validated species-specific sampling at actual treated/fugitive outlets; neither presence nor absence inferred from guide. The card reports the single report_once result; no additional division here.

  • Selected flow: Formaldehyde to air
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_air
  • Sources: lyb-film-extrusion; lyb-lupolen-2420k
Acetaldehyde to air (acetaldehyde)

Only if actual survey identifies acetaldehyde CAS75-07-0. Example aldehydes do not establish completeness; every additional actual species needs its own card and validated method. The card reports the single report_once result; no additional division here.

  • Selected flow: Acetaldehyde to air
  • Flow property / unit: Mass / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_air
  • Sources: lyb-film-extrusion; lyb-lupolen-2420k

Process: Finished-stock services (fg_service)

Inputs

Product flows
Low-density polyethylene foil (PE-LD) (fg_receipt)

Internal Q receipt from product, not new purchase or new production. Same Product/Mass/kg native identity and every product-card grade/route/quality restriction apply. Match unique original lot and complete per-flow burden vector; opening FG and old returns have independent histories. Cancel this transfer with production output in combined physical accounting. The card reports the single report_once result; no additional division here.

  • Selected flow: Low-density polyethylene foil (PE-LD) 2cecd3a7-d90e-44b4-aec5-1d9dfb907477
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_fg
  • Sources: ilcd-handbook-2010
Alternating current (fg_power)

Actual post-release storage, electric handling, reinspection, repacking and loading energy by original cohort. Native CN grid-average consumption to user <1kV, Net calorific value/MJ, convert kWh by3.6; same provider restriction as electricity. Old-cohort services never divide by current Q. Target new cohort service is separate from production and uses its same original Q through declared cutoff, with later supplements. The card reports the single report_once result; no additional division here.

  • Selected flow: Alternating current 50657322-939c-4829-a87b-47c093bfa6a7
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_fg
  • Sources: ilcd-handbook-2010; lyb-film-extrusion
Waste flows
Elementary flows

Outputs

Product flows
Low-density polyethylene foil (PE-LD) (dispatch)

Actual gross outward net-film mass by original cohort, separate from packaging and returns. Same Product/Mass/kg identity and all product-card physical restrictions apply. This is a physical service outlet, not second production output or normalization denominator. Closing FG is stock, not extra Q. Beyond-factory-loading transport requires a declared separate extension. The card reports the single report_once result; no additional division here.

  • Selected flow: Low-density polyethylene foil (PE-LD) 2cecd3a7-d90e-44b4-aec5-1d9dfb907477
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Reported atomic exchange amount per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_fg
  • Sources: ilcd-handbook-2010
Waste flows
Elementary flows

7. Allocation and Co-product Handling

rule_idApplies toRulesource_ids
allocation_scopeattributional inventoryApply only when study goal/decision context establishes an attributional case needing allocation rather than substitution; no arbitrary modelling-framework choice or full ILCD conformity claim. Industrial manufacturing evidence does not support LCA allocation.ilcd-handbook-2010
allocation_subdivideeach shared exchangeFirst isolate dedicated metered operations and virtually subdivide exclusive embodied materials/services by real lot/stage. Keep responsible-cohort startup, idle, failure, cleaning and rework load; whole-line kg ratios do not replace this step.ilcd-handbook-2010
allocation_causalityindividual residual exchangeIdentify and justify exchange-specific determining physical causality to actual co-functions. Motor work, heating, blower activity, occupancy and limited storage may need different measured drivers or time-capacity combinations. Mass alone is not proof. Keep physical balances and full physical outputs independent of burden shares.ilcd-handbook-2010
allocation_residualgenuinely inseparable remainderOnly documented residuals without determining physical causal assignment use contemporaneous representative market values at the common process gate in actual quantity/quality/state. Remove downstream transport/conditioning/packaging value when deriving prices; retain evidence, period, derivation and sensitivity. No fixed ratios, arbitrary physical/economic choice, retail price or indiscriminate total-revenue allocation. Each exchange allocated over co-functions must sum to its original inventory.ilcd-handbook-2010
allocation_regrindinternal and external scrapClean internal same-formulation regrind retains inherited resin and real grinding/remelting burden; no new purchase, Q, automatic coproduct or avoided-resin credit. Independently establish actual legal/economic state and receiver of external trim, purge and packaging waste. Recovery destination alone proves neither burden-free waste nor co-product. External recycling methodology needs separately justified treatment/boundary evidence; no automatic end-of-life rule imported here.ilcd-handbook-2010; lyb-film-extrusion
asset_manufacture_conservationexisting capital/reusable manufacture attributionWithin the applicable allocation decision context, original manufacture burden attributed across uses of actual capital equipment or reusable articles already included in foreground production, packaging or observed services uses one persistent same-asset ledger across all crops, products, cohorts, manufacturing/postrelease services, owners and observation periods. D is its supported whole installed service: all realized historical service plus supported remaining service in the same units as actual beneficiary use u; D must be finite and positive. Period capacity, remaining-only capacity, the physical asset/article mass alone, or current-period product Q alone is not D; supported whole-service throughput in mass units may be used when it demonstrates the causal service and matches u. This does not amortize the manufactured reference product over downstream life or change its declared reference gate/Q. The fractions u/D and all previously assigned manufacture shares together must never exceed 1. Changes of window, custody, provider or repair never restart the original manufacture balance. Replacements have distinct identities and only their real new manufacture vectors; actual repair and treatment increments remain separately accounted. Revised capacity evidence requires transparent reconciliation of prior shares and sensitivity, not a fresh ledger. Keep full physical mass and stock movements independent of burden shares. Unknown D, prior shares or beneficiary coverage requires review and no final manufacture-attributed amount; no assumed lifetime, utilization, zero or arbitrary division is permitted. For each existing collection protocol that attributes manufacture of included production, packaging or observed-service assets across uses in this route (excluding amortization of the manufactured reference product itself), additionally retain a durable asset identity, its measured full physical mass and acquisition/installation/retirement stock history, original manufacture burden vector, all historical and current beneficiaries, matched-unit service readings, the evidenced whole installed-service denominator D, supported remaining-service basis and uncertainty, prior assigned shares and remaining original manufacture balance. Carry the ledger across reporting windows and custody/provider changes. Collect actual repair, replacement, recovery and treatment separately; these records do not normalize physical movements or create an additional asset purchase. These are added fields and conservation obligations for the existing applicable protocols, not a new assumed capital inventory.

8. Foreground Data Collection, Calculation, and Quality Rules

Data Collection Protocols

For each existing collection protocol that attributes manufacture of included production, packaging or observed-service assets across uses in this route (excluding amortization of the manufactured reference product itself), additionally retain a durable asset identity, its measured full physical mass and acquisition/installation/retirement stock history, original manufacture burden vector, all historical and current beneficiaries, matched-unit service readings, the evidenced whole installed-service denominator D, supported remaining-service basis and uncertainty, prior assigned shares and remaining original manufacture balance. Carry the ledger across reporting windows and custody/provider changes. Collect actual repair, replacement, recovery and treatment separately; these records do not normalize physical movements or create an additional asset purchase. These are added fields and conservation obligations for the existing applicable protocols, not a new assumed capital inventory.

protocol_idprocess_idflow_rolerecord_typeraw_fieldscollection_methodunitfrequencytemporal_coveragesite_scopeaggregation_rulequality_evidence
cp_releasefilm_lineproductrelease_recordsSKU; grade; lot; gross roll mass; core/wrap tare; width/thickness; optical/mechanical tests; first release time; acceptance; reversalQuality staff weigh rolls on calibrated scales and subtract separately measured removable tare; reconcile unique first-release and reversal records after slitting/winding/packing. Retain raw kg and tests; sum unique newly accepted net film kg to Q with no division.kgeach roll/releaseone complete matched production periodfactory first-release gateper 1 kg reference flowcalibration; tare and release tests
cp_materialfilm_lineresin; purge; grease; screen; scrap; purge_waste; screen_wastematerial_stockrow_id; lot; full supplied formulation; free moisture; measured element fractions; supplier/state; receipt/issue/return masses; opening/closing raw/WIP/regrind; inherited per-flow vectors; stage; receiverCustodian/lab weigh each supply/outlet and assay composition on compatible bases. Preserve unnormalised raw mass, full stock/vector and stage-transfer records including failures, start/stop, idle, cleaning and rework. Internal transfers are not repurchases; different real formulations/residues receive distinct rows.kgevery material movementsame period/cohorts as cp_releasereceipt through release and waste transferper 1 kg reference flowinvoices; assays; calibration; receiver records
cp_energyfilm_lineelectricitymeter_intervalsmeter; provider/voltage/location; start/end kWh; power rate/time; stage/state; failure; shared-driver evidence; WIP/cohortEnergy engineer meters every actual stage and auxiliary including hot standby, start/stop, cleanup and zero-output runs. Retain raw compatible interval readings and overlap checks; distinguish power from integrated energy. No division in collection.kWheach interval/statesame period/cohorts as cp_releaseproduction and actual auxiliariesper 1 kg reference flowcalibration; circuit map; provider boundary
cp_waterfilm_linewater; cooling_supply; cooling_return; blowdown; vapourwater_heat_statesrow_id; source/receiver; inlet/outlet mass/volume; independent density; T/P; dissolved constituents; moisture; loop stock; evaporation; actual enthalpy; supplier water-energy conventionWater engineer independently meters external supply/return/treatment and environmental outlets with measured density/state/composition; retain internal circulation and moisture as separate accounts. Keep raw quantities without division. Unmeasured evaporation or return stays unresolved, not fitted by a residual.kg; m3; kg/m3; degC; kJ/kgeach interval/state testsame period/cohorts as cp_releaseactual external water boundariesper 1 kg reference flowassays; meter calibration; supplier conventions
cp_packfilm_linecore; wrap; strap; pallet; sack_waste; core_waste; wrap_waste; strap_waste; pallet_waste; resin_sackcomponent_stockrow_id; whole composition; supplier/tare; opening/closing empty; attached WIP/FG; reusable stock; purchases; external returns received; gross physical dispatch; returns sent; waste; internal reuse; original cohortPacking staff weigh every actual component, including received resin packaging, with supplier-included burden checked once. Keep complete raw empty/attached/reusable component and gross-dispatch/return/waste ledgers. Include real repacking and linked FG services; internal reuse cancels, tare never enters Q, no division.kgeach component/movementmatched production and FG-service periodsreceipt; WIP; packing; FG; external movementsper 1 kg reference flowtare tests; component specs; stock closure
cp_airfilm_lineoxygen; dust; formaldehyde; acetaldehydespeciated_surveyrow_id; species/CAS; particle size; medium; stage/state; stack/fugitive route; concentration/basis; integrated volume or true flow rate; time; T/P; wet/dry; controls; blanks; recovery; detection limits; uncertaintyEnvironmental engineer and competent lab first survey actual resin, purge, grease, cleaning and controls, then choose validated species/particle-specific methods for every real outlet/state including startup/idle and uncaptured routes. Preserve raw calibrated results and gas states, not total VOC as a chemical or default nondetect zeros. Example aldehydes are conditional, not presumed complete/positive. Missing survey means incomplete numerical data. No division.kg/m3; m3; m3/h; h; kgeach actual species and representative statesame period/cohorts as cp_releaseactual exhausts and all evidenced fugitivesper 1 kg reference flowfull lab reports; calibration; blanks; recovery; coverage
cp_fgfg_servicefg_receipt; fg_power; dispatchcohort_service_historyoriginal release; full inherited per-flow vector; opening/closing FG and attached pack; new Q receipt; gross dispatch; return; original delivery reversal; loss; rework; incremental energy; occupancy/time; cutoffWarehouse/quality staff retain raw cohort movements, original release/return/reversal history and inherited production/service vectors. Meter and attribute actual post-release service by exclusive records then justified drivers; no old-cohort burden divided by current Q. Retain target-cohort service through cutoff and later supplements; closing FG carries full vectors. Reinspection gives no Q; raw collection does not divide.kg; kWh; heach stock/service/dispatch movementdeclared service interval and original cohort historypost-release storage to actual loading; retain unshipped FGper 1 kg reference flowhistory; vector and reversal links; service meters

aggregation_rule declares the reporting basis only. Every collection method retains unnormalised raw records; conversions, cohort allocation and vector inheritance precede the single report_once division. Cards and later aggregation only reference that same result.

Calculation Rules

rule_idApplies toFormula or ruleInputsOutputsource_ids
release_qproductQ = sum of unique newly first-quality-released net film kg with genuine linked reversal corrections; exclude core/wrap. Closing same-cohort FG already belongs to Q; dispatch, reinspection and prior-released return/rework are not new Q.cp_releaseQlyb-film-extrusion; lyb-lupolen-2420k; polystar-monolayer-flat-film
cohort_rawproduction rowsConstruct raw A_i in each row unit: attributable current exchanges + complete inherited per-flow vectors of consumed opening WIP/regrind - complete vectors carried by closing WIP/regrind. Include failed/zero-output/start/stop/idle/cleanup and incremental rework. Inheritance is a vector, not a scalar impact score. Physical stocks stay separate; released closing FG is neither subtracted from production Q nor from its completed production burden.cp_release; cp_material; cp_energy; cp_water; cp_pack; cp_airA_iilcd-handbook-2010
physical_gatesraw production; FG; combinedIndependently close total material mass and each relevant element on measured composition/water bases. Production: opening raw/WIP/empty-package/regrind stock + actual external material inputs + real rework transferred in = closing equivalent stock + new net film Q + packaging attached to new FG + prior-released rework returned to FG with its attached packaging + actual external Product water returns + all waste/species outlets. Internal regrind cancels. FG film subledger: opening net film + new Q receipts + real external returns + prior-released rework receipts = gross outward net film + closing net film + FG losses + transfers to rework. Add the separately complete attached/empty/reusable packaging and actual service-input/output subledgers for the total FG gate. Combined physical gate cancels all internal Q, rework and attached-package transfers and reconciles external material inputs/returns against external shipments, Product cooling returns, all waste/emissions and closing-minus-opening stocks. Closing FG already included in Q never becomes another production output. Do not use burden shares to scale physical outputs or use a residual to invent species.cp_release; cp_material; cp_water; cp_air; cp_fgraw physical ledgersilcd-handbook-2010; lyb-film-extrusion
pack_balanceeach packaging componentSeparately for each component: opening empty + opening attached WIP/FG + opening reusable + purchases + external returns received = closing empty + closing attached WIP/FG + closing reusable + component leaving with gross physical shipments + external returns sent + waste. Received supplier packaging is identified once without duplicating included upstream burden. Internal attachments/reuse cancel; packaging is outside Q and is not an automatic co-product or credit.cp_pack; cp_fgcomponent ledgersilcd-handbook-2010
energy_unitselectricity; fg_powerA_MJ = 3.6 × A_kWh on the same supply boundary before cohort reporting. Integrated kWh is not multiplied by time again; only true power rates require time integration.cp_energy; cp_fgA_MJ
fluid_speciesactual fluid/speciesLiquid A_kg = V_m3 × independently measured compatible rho_kg_per_m3 at actual composition/temperature. Species mass with compatible integrated volume uses sum(c × V); only actual volume flow F uses integral(c × F × dt). Match T/P/wet-dry state and units. Carbon-equivalent concentration needs independent species conversion. Never use water density for another liquid, multiply integrated volume by time or sum VOC/COD indicators with chemical masses. Cooling service uses measured inlet/outlet enthalpy under the actual supplier convention.cp_water; cp_airA_kg; A_species; net cooling service
fg_cohortfg_serviceRetain each original cohort full production vector and real incremental service/rework vectors. Reverse original delivery when actual linked return requires it; repeated inspection only adds its real increment. Attribute services first exclusively then by the hierarchy; old FG does not divide by current new-release Q. Target new cohort services use the same original Q across periods including closing FG and later supplements. Consolidation must not add inherited production again.cp_fg; cp_packcohort A_i and historiesilcd-handbook-2010
report_onceall non-reference exchangesx_i = A_i / Q; A_i is the complete attributed raw numerator in row units and Q is the original newly first-quality-released film kg for that target cohort. Execute this division exactly once after raw unit conversion, full WIP inheritance and justified allocation. Production and subsequent service are separate results; service uses the same original Q, not gross/net shipments or another cohort current output. Cards and aggregation reference this same calculation; raw collection never divides. If Q = 0 preserve true burdens and issue no unit result.A_i; Q; cp_release; cp_fgx_iilcd-handbook-2010
asset_manufacture_shareexisting capital/reusable manufacture attributionFor each included original asset manufacture vector B, f_current = u_current / D only after the persistent ledger verifies the supported whole installed-service denominator, all beneficiaries and prior assigned shares. Attribute f_current * B once to the actual beneficiary before the existing single reference normalization. Check prior_shares + all current/new beneficiary shares <= 1; carry the remaining original balance. Capacity revisions reconcile the historical ledger. Full physical asset/packaging mass and actual gross stocks/returns never receive f_current. Unknown D or history leaves the final attributed result unavailable, without suppressing actual repair/replacement/service burdens.asset_id; original_B; u_current; D; historical_beneficiaries; prior_shares; capacity_evidenceconserved attributed manufacture vector

Data Quality Requirements

requirement_idApplies toRequirementEvidence
dq_rawall exchangesRequire actual site/grade/cohort records, calibrated units and uncertainty, complete stage/state coverage and matched periods. Future measurements, auxiliary UUIDs and compatible providers are explicit data-production requirements, never invented numbers or assumed zeros.raw records; assays; calibration; matched time
dq_speciesall outletsNumerical completeness requires a real full species/particle/water survey, validated methods and actual destinations. Conditional examples do not establish absence or completeness; every real added outlet becomes an atomic card.complete lab/receiver records; limits; uncertainty
dq_nativeUUID rowsPreserve full native physical restrictions and exact referenced property/unit chain with actual provider compatibility. Identity UUID is neither quantity nor scientific approval. No numeric reuse from mismatched materials or typical-grade numbers.native chains; actual supply specs; explicit gaps
dq_fgFG and packagingRetain all inherited vectors, return/reversal history, actual service increment, component closure and cutoff, including retained FG and later supplements. Distinguish manufacturing completeness from service completeness.cohort vector history; physical/component ledgers

9. Validation Rules

rule_idApplies toRulesource_ids
validate_scopereferenceVerify actual pellet formulation, plain single-layer noncellular LDPE structure, untreated nonadhesive surface, annular air-cooled blown/cold-flat-split route, dimensions/tests, packed-roll first release and unique product row; no bought-film-only or other-polymer shortcut.lyb-film-extrusion; lyb-lupolen-2420k; polystar-monolayer-flat-film
validate_nativeall exchangesBefore quantitative use inspect every native basename/synonym/comment, CAS, grade, route, form, geography, medium, type and all properties plus exact unit chain and compatible provider. Unspecified PE-LD grade/route/location require actual qualifiers, not invented defaults. Wrong cleaned-recycling endpoint or voltage is a material mismatch. Specific unresolved auxiliaries never become collective flows.ilcd-handbook-2010
validate_balancesall gatesIndependently audit mass, relevant elements, free/phase/reaction water, WIP vectors, FG opening/closing/returns, gross dispatch, every packaging component and actual species. Production, FG and combined gates must agree with explicit uncertainty and internal cancellation. No residual-fitted gas or extra Q.ilcd-handbook-2010; lyb-film-extrusion
validate_reportingdata productionRequire raw protocols, complete state/stage coverage, real conversion and exchange-specific allocation before report_once. Q-zero preserves load without unit result. Missing actual species, supply/return state, inherited history, provider or unresolved physical closure makes the numerical package incomplete. Engineering checks do not establish plant values, science/translation approval, accepted mapping or publication.ilcd-handbook-2010; lyb-lupolen-2420k
validate_asset_manufacture_conservationexisting capital/reusable manufacture attributionFor every included capital/reusable manufacture attribution verify same-asset continuity, whole installed service in matched units, all historical/current beneficiaries, prior assigned manufacture shares and cumulative share <= 1. Reject a reset by period, cohort, provider, owner or repair. Check distinct real replacement and incremental repair/treatment vectors separately and preserve gross physical mass. A missing denominator, unexplained previous allocation or incomplete beneficiary ledger requires explicit review and an unavailable final attributed amount; structural inspection cannot claim empirical completeness.

10. Published Dataset Profile

FieldValue
dataset_rolesecondary_dataset; background_dataset
downstream_useMatching LDPE flat film with reviewed providers; link manufacture first release and separate original-cohort FG service without duplicate inherited production
allowed_useActual bounded plain air-cooled monolayer LDPE cold-flat-split configuration with full records
excluded_useWhole classification leaf coverage; functional equivalence from kg alone; illustrative resin medical/pharmaceutical use; unknown quantities/species set zero; automatic recycling credit or methodology approval
required_metadataLDPE grade and full supplied formulation; virgin non-additivated pellet state; permitted same-formulation internal regrind and history; monolayer noncellular unreinforced unsupported structure; non-self-adhesive unprinted untreated surface; annular air-cooled blown route and cold flat-web split; width and net thickness tolerances; roll net mass and core/wrap tare; actual optical/mechanical acceptance and end-use limits; unique first release and reversal link; reporting period and geography; electricity voltage/provider boundary; actual drying/cooling configuration; raw/WIP/FG cohort mass and inherited per-flow vectors; actual species and waste destinations; each packaging component and reuse history; separate FG-service cutoff
required_quality_disclosureMeasurement uncertainty; data age/geography; supplier compatibility; unresolved exchanges; WIP/FG inherited vectors; all physical/component closure; service cutoff and later retained-FG burdens; allocation evidence/sensitivity; methodology review status
update_triggerGrade/formulation, external recycled input, layer/surface/route/cooling, dimensions/tests, provider/voltage/year, species/control, packaging/reuse, release/service gate or allocation evidence change

11. Data Sources

Source idTypeReferenceUsed for
lyb-film-extrusionhandbookLyondellBasell, A Guide to Polyolefin Film Extrusion, complete 42-page PDF; printed 6047/1004, PDF metadata 2015. https://www.lyondellbasell.com/globalassets/lyb/our-solutions/products/documents/polymers-technical-literature/A_Guide_to_Polyolefin_Film_Extrusion.pdfPrinted pp.9–15 and19–30: handling, electric melt/screen/die, blown/cast/coextrusion alternatives, air cooling, winding, regrind, start/stop and cleaning. General technology, not factory recipe/energy/yield or LCA allocation.
lyb-lupolen-2420kliteratureLyondellBasell, Lupolen2420K Technical Data Sheet, 15 October2026, pp.1–3. https://productsafety.lyondellbasell.com/DirectRequest?ProductGuid=79326e74-b73c-4977-9f56-b9e12367c004&ResponseTypeGuid=f1e32c20-d810-4db0-b25e-8e23a59f3733Illustrative non-additivated pellet supply, blown-film suitability, medical/pharmaceutical exclusion, specimen/typical-value limits, degradation and conditional condensation drying/storage. Not universal numeric defaults or same-factory evidence.
polystar-monolayer-flat-filmextension_guidancePOLYSTAR, Advantages of Using Monolayer Blown Film Machines for Plastic Packaging, undated official article; snapshot16 October2026. https://www.polystarco.com/blog-detail/advantages-of-using-monolayer-blown-film-machines-for-plastic-packaging/Independent machine capability: cold knives and back-to-back winders form two flat rolls. Hot-knife resealed tubular, blends/additives/recycled capabilities are adjacent exclusions, not this recipe. No output/energy/order assertion.
ilcd-handbook-2010official_guidanceEuropean Commission JRC, ILCD Handbook: General guide for Life Cycle Assessment — Detailed guidance, first edition March2010, §§7.9.2–7.9.3, printed pp.255–272 (PDF275–292). https://eplca.jrc.ec.europa.eu/uploads/ILCD-Handbook-General-guide-for-LCA-DETAILED-GUIDANCE-12March2010-ISBN-fin-v1.0-EN.pdfRestricted attributional hierarchy: subdivision/virtual subdivision, exchange-specific determining physical causality, residual actual common-gate market value and per-exchange conservation. Stock/vector, single-normalization and component equations are explicit PCR accounting requirements, not quoted ILCD formulas; no full conformity/end-of-life default.

Raw downloads

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Structured rule index

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System boundary rules · 7
Rule IDApplies toRuleSource IDs
boundary_completefilm_lineInclude every actual receipt, handling, evidenced drying, screw/screen/die heat, blower/compressor, cooling loop, haul-off, cold slit, winding, testing and packing stage plus failed trials, startup/shutdown, hot standby, cleanup and rework. No purchased-film repacking shortcut.lyb-film-extrusion, lyb-lupolen-2420k, polystar-monolayer-flat-film
boundary_evidenceall stagesSynthesize distinct LYB guide, illustrative TDS and independent POLYSTAR cold-splitting capability transparently; not one SKU/factory/order. Multiextruder/cast-water/corona diagrams are adjacent alternatives, not this route. Typical specimen properties/settings are not universal limits or density conversions. Respect the illustrative resin medical/pharmaceutical exclusion.lyb-film-extrusion, lyb-lupolen-2420k, polystar-monolayer-flat-film
boundary_atomicevery exchangePurchase each actual whole formulation once; assay/carrier water/active fractions are child accounts. Actual in-plant mixtures need separate purchased constituents and real mixing energy/loss. Every unlisted real ingredient, cleaning agent, lubricant, refrigerant, coolant additive, fuel, package, waste and species requires its own atomic named exchange and applicable state/provider/medium. No other-material, total-VOC chemical or utility bundle, no assumed zero or boiler/steam. Fuel-fired departures require route reassessment and separate real fuels and species.lyb-film-extrusion, lyb-lupolen-2420k
boundary_coolingwater/heatBubble cooling is air cooling, not the neighbouring cast-water route. Include actual barrel/nip/chilled-air water circuits when present. Internal circulation is not external demand. External Product cooling supply and actual Product return need measured mass, constituents, actual T/P and enthalpy plus supplier water/energy/net-service convention; avoid duplicate water production or thermal-service burden. No presumed condensate/boiler.lyb-film-extrusion
boundary_qproduct; fg_serviceQ is newly first-quality-released net film kg after cold slitting, winding, testing and release packing. Closing FG from those lots is already in Q: never add it as production output. Reinspection, shipment, warehouse transfer and prior-released return/rework create no new Q. Keep actual post-release warehouse/packing/handling/loading/dispatch in a separate original-cohort service account, including retained FG and later service supplements. Old FG production burdens do not enter current Q.lyb-film-extrusion, ilcd-handbook-2010
boundary_speciesmass/element/waterMelting/crystallisation is physical change, not assumed reaction water. Distinguish independently evidenced free, phase, reaction and structural water. Independently close total mass and relevant C/H/O or additive elements using measured fractions; measure oxygen uptake if material oxidation requires it. Do not fit two unknowns from one residual or infer named chemicals from COD/VOC. Separate polymer particles, actual gas species, treatment transfers and direct environmental releases.lyb-film-extrusion, lyb-lupolen-2420k
boundary_historyWIP; FG; returnsKeep opening/closing raw stock, every WIP stage and regrind pool by cohort with a complete per-flow inherited vector; consumed opening cohorts transfer burden and unfinished cohorts carry it forward, including failures and zero-output runs. FG opening/closing/returns retain original release, delivery/reversal and full inherited vectors. Reverse linked original delivery as applicable and add only actual incremental rework/service; no new production from repeat release. Cancel internal Q/rework in combined physical accounting.ilcd-handbook-2010, lyb-film-extrusion
Allocation rules · 6
Rule IDApplies toRuleSource IDs
allocation_scopeattributional inventoryApply only when study goal/decision context establishes an attributional case needing allocation rather than substitution; no arbitrary modelling-framework choice or full ILCD conformity claim. Industrial manufacturing evidence does not support LCA allocation.ilcd-handbook-2010
allocation_subdivideeach shared exchangeFirst isolate dedicated metered operations and virtually subdivide exclusive embodied materials/services by real lot/stage. Keep responsible-cohort startup, idle, failure, cleaning and rework load; whole-line kg ratios do not replace this step.ilcd-handbook-2010
allocation_causalityindividual residual exchangeIdentify and justify exchange-specific determining physical causality to actual co-functions. Motor work, heating, blower activity, occupancy and limited storage may need different measured drivers or time-capacity combinations. Mass alone is not proof. Keep physical balances and full physical outputs independent of burden shares.ilcd-handbook-2010
allocation_residualgenuinely inseparable remainderOnly documented residuals without determining physical causal assignment use contemporaneous representative market values at the common process gate in actual quantity/quality/state. Remove downstream transport/conditioning/packaging value when deriving prices; retain evidence, period, derivation and sensitivity. No fixed ratios, arbitrary physical/economic choice, retail price or indiscriminate total-revenue allocation. Each exchange allocated over co-functions must sum to its original inventory.ilcd-handbook-2010
allocation_regrindinternal and external scrapClean internal same-formulation regrind retains inherited resin and real grinding/remelting burden; no new purchase, Q, automatic coproduct or avoided-resin credit. Independently establish actual legal/economic state and receiver of external trim, purge and packaging waste. Recovery destination alone proves neither burden-free waste nor co-product. External recycling methodology needs separately justified treatment/boundary evidence; no automatic end-of-life rule imported here.ilcd-handbook-2010, lyb-film-extrusion
asset_manufacture_conservationexisting capital/reusable manufacture attributionWithin the applicable allocation decision context, original manufacture burden attributed across uses of actual capital equipment or reusable articles already included in foreground production, packaging or observed services uses one persistent same-asset ledger across all crops, products, cohorts, manufacturing/postrelease services, owners and observation periods. D is its supported whole installed service: all realized historical service plus supported remaining service in the same units as actual beneficiary use u; D must be finite and positive. Period capacity, remaining-only capacity, the physical asset/article mass alone, or current-period product Q alone is not D; supported whole-service throughput in mass units may be used when it demonstrates the causal service and matches u. This does not amortize the manufactured reference product over downstream life or change its declared reference gate/Q. The fractions u/D and all previously assigned manufacture shares together must never exceed 1. Changes of window, custody, provider or repair never restart the original manufacture balance. Replacements have distinct identities and only their real new manufacture vectors; actual repair and treatment increments remain separately accounted. Revised capacity evidence requires transparent reconciliation of prior shares and sensitivity, not a fresh ledger. Keep full physical mass and stock movements independent of burden shares. Unknown D, prior shares or beneficiary coverage requires review and no final manufacture-attributed amount; no assumed lifetime, utilization, zero or arbitrary division is permitted. For each existing collection protocol that attributes manufacture of included production, packaging or observed-service assets across uses in this route (excluding amortization of the manufactured reference product itself), additionally retain a durable asset identity, its measured full physical mass and acquisition/installation/retirement stock history, original manufacture burden vector, all historical and current beneficiaries, matched-unit service readings, the evidenced whole installed-service denominator D, supported remaining-service basis and uncertainty, prior assigned shares and remaining original manufacture balance. Carry the ledger across reporting windows and custody/provider changes. Collect actual repair, replacement, recovery and treatment separately; these records do not normalize physical movements or create an additional asset purchase. These are added fields and conservation obligations for the existing applicable protocols, not a new assumed capital inventory.
Validation rules · 5
Rule IDApplies toRuleSource IDs
validate_scopereferenceVerify actual pellet formulation, plain single-layer noncellular LDPE structure, untreated nonadhesive surface, annular air-cooled blown/cold-flat-split route, dimensions/tests, packed-roll first release and unique product row; no bought-film-only or other-polymer shortcut.lyb-film-extrusion, lyb-lupolen-2420k, polystar-monolayer-flat-film
validate_nativeall exchangesBefore quantitative use inspect every native basename/synonym/comment, CAS, grade, route, form, geography, medium, type and all properties plus exact unit chain and compatible provider. Unspecified PE-LD grade/route/location require actual qualifiers, not invented defaults. Wrong cleaned-recycling endpoint or voltage is a material mismatch. Specific unresolved auxiliaries never become collective flows.ilcd-handbook-2010
validate_balancesall gatesIndependently audit mass, relevant elements, free/phase/reaction water, WIP vectors, FG opening/closing/returns, gross dispatch, every packaging component and actual species. Production, FG and combined gates must agree with explicit uncertainty and internal cancellation. No residual-fitted gas or extra Q.ilcd-handbook-2010, lyb-film-extrusion
validate_reportingdata productionRequire raw protocols, complete state/stage coverage, real conversion and exchange-specific allocation before report_once. Q-zero preserves load without unit result. Missing actual species, supply/return state, inherited history, provider or unresolved physical closure makes the numerical package incomplete. Engineering checks do not establish plant values, science/translation approval, accepted mapping or publication.ilcd-handbook-2010, lyb-lupolen-2420k
validate_asset_manufacture_conservationexisting capital/reusable manufacture attributionFor every included capital/reusable manufacture attribution verify same-asset continuity, whole installed service in matched units, all historical/current beneficiaries, prior assigned manufacture shares and cumulative share <= 1. Reject a reset by period, cohort, provider, owner or repair. Check distinct real replacement and incremental repair/treatment vectors separately and preserve gross physical mass. A missing denominator, unexplained previous allocation or incomplete beneficiary ledger requires explicit review and an unavailable final attributed amount; structural inspection cannot claim empirical completeness.
Processes and inputs/outputs · 2
Process IDProcess nameInput flowsOutput flows
film_lineComplete pellet-to-packed-film first release1315
fg_serviceOriginal-cohort post-release services21

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