Dedicated metallurgical machinery parts including rolling-mill rolls · Calculation Rules

Calculation Rules

rule_id	Applies to	Formula or rule	Inputs	Output	source_ids
direct_cohort_normalization	all inventory rows	Divide each attributable native quantity by the sum of calibrated accepted net part masses of the same configuration and period; raw fields are retained in collection and quality tables.	Qattr; Dnet; cp_mass	per 1 kg reference flow

Data Quality Requirements

requirement_id	Applies to	Requirement	Evidence
complete_bom	actual configuration	Cover all actual exchanges; separate make/buy/accessories/fills/test charges; gaps explicit	actual BOM/routes/suppliers
scrap_state	steel waste	Actual post-industrial steel scrap untreated within factory and transferred without further treatment; retain own composition/moisture/stocks/paired internal returns and receiving treatment interface, no generic recycling proxy.	actual scrap tickets/composition/state/receiver evidence
mass_period	cohort	Same configuration/period/acceptance, calibrated mass/stocks; no cross-family mean	calibration/period ledger
balance_uncertainty	physical balances	Own water fraction/density/assay/reactions/paired returns; compare combined uncertainty	measurement/sampling/reaction/allocation evidence
cohort_raw	cohort	Naccepted, Dnet and Qattr share configuration/period. Dnet sums calibrated accepted net masses; M=Dnet/Naccepted, q_item=Qattr/Naccepted, q_ref=Qattr/Dnet. Qattr includes rejects/rework/factory tests; Dnet excludes packing/rejects/consumed trial charge. Preserve each native numerator unit.	calibration/actual-period ledgers
species_sampling	emissions	Post-control species concentration times matched same-period gas/liquid flow and duration with T/P/wet-dry/unit corrections; fugitives independently measured. Unknown residual not air release, capture not destruction; each metal/chemical/water term uses own assay/water fraction/density/stocks/reactions/paired returns.	actual concentration/flow/period/state records
contained_assay	physical balances	Each input/product/scrap/sludge/liquid/release uses own measured gross mass times own assay and wet/dry basis; gross alloy/sludge is not contained metal. Every water term uses own water fraction and density at actual temperature, including product retention/reaction/evaporation/discharge/beginning-end stocks; internal returns pair/cancel.	term-specific measurement/assay/moisture/stocks
solvent_fates	solvent records	Record recovered return/product retention/captured liquid or media/demonstrated destruction/wastewater separately. Recovered/retained/captured and wastewater/media are non-air fates; capture not destruction. Investigate unknown residual, never turn it into air release.	actual material/sampling/abatement records
utility_residual	energy	Reconcile common-period imports plus actual generation minus exports/storage changes against fabrication/finish/integration/test/dispatch loads; shared row ONLY unassigned residual. Investigate negative residual against period/units/combined uncertainty without clipping.	calibrated subprocess/site meters
heat_return	thermal interface	Gross heat equals measured supply kg times own MJ/kg minus independently measured return kg times return own MJ/kg, with common datum and actual T/P. Gross supply deducts return once; already-net bill never deducts again. Physical steam/condensate mass separate from heat; supplier boiler fuel not onsite combustion.	separate supply/return metering/thermodynamic state/invoice
cohort	all inventory rows	Same configuration/common period Qattr includes attributable reject/rework/test; Naccepted counts accepted complete parts; Dnet sums calibrated accepted net masses including actual supplied installed part components/retained fills/accessories, excluding packing/rejects/consumed test charge. M=Dnet/Naccepted; q_item=Qattr/Naccepted; q_ref=Qattr/Dnet. Preserve each numerator native unit and explicit conversion; no mixed configurations.	calibrated net mass/supplied list/acceptance/cohort raw-period records
provider_gaps	links	Each actual upstream/treatment matches state/geography/period; unverified not complete footprint	direct records/substitution disclosure

9. Validation Rules

rule_id	Applies to	Rule	source_ids
identity	dataset	Confirm dedicated part interface and host function for converter, ladle, ingot mould, casting machine or metal rolling mill, model/revision, delivered configuration and activated architecture. Every actual exchange needs matching identity/property/unit/provider; absent, zero and unknown remain distinct.
denominator	all inventory rows	All inventory uses the same accepted cohort and common period. Verify calibrated accepted net mass and N; reject and packaging mass excluded. Check q_item=Q/N then normalization by same mean M; mixed configurations are invalid.
double_count	make_buy	Reconcile complete bought modules versus own materials and operations, retained fills/accessories versus factory consumption, paired internal transfers and external inputs. Count each actual burden once.
water_close	physical water records	For each term use its own measured water fraction, density and wet/dry basis: fresh and input moisture plus reaction water and beginning stocks minus final stocks, retained product, discharge and evaporation; internal returns cancel paired. Investigate measured closure against combined sampling/meter/allocation uncertainty; no universal tolerance.
species_close	material and chemical records	Close each contained metal/chemical separately using each input, product, scrap, sludge, liquid and release own matched assay and dry/wet basis, reaction stoichiometry and stocks. Gross mass is not contained element. No all-inventory mass rule applies to energy or transport.
solvent_close	solvent records	Distinguish retained solvent, recovered return, captured liquid/media, demonstrated destruction, wastewater/non-air residual and actual species air release. Capture is not destruction; an unexplained residual must be investigated, not assigned to air.
utility_close	energy records	Reconcile purchased imports, actual on-site generation, exports and storage changes with assigned fabrication/finish/integration/test/dispatch loads in the same period and units. Shared row ONLY unassigned residual; investigate negative residual against period, unit and combined measurement uncertainty without clipping.
steam_close	steam and condensate	Use supply kg times supply own MJ/kg and return kg times return own MJ/kg at measured pressure/temperature relative to common zero. If gross supply, subtract return once; if already-net invoice, do not subtract again. Keep physical steam/condensate mass balance independent from energy.
species_emissions	air releases	Validate every emitted species and compartment independently. Fuel carbon balance cannot alone establish CO or NOx. NO2 mass is not NOx reported as NO2 equivalent; keep reporting conventions and actual species identities distinct.

10. Published Dataset Profile

Field	Value
dataset_role	primary_dataset
downstream_use	secondary_dataset; background_dataset; process; lifecyclemodel
allowed_use	Actual configuration factory foreground production and models with explicit completed upstream links
excluded_use	Cross-family functional equivalence, default customer processing service, default weight/manufacturing factors, complete footprint with missing providers
required_metadata	Section3 qualifiers, raw-period denominator, actual architecture/make-buy/boundary
required_quality_disclosure	collection coverage, provider/identity/recipe gaps, allocation/combined uncertainty, all conditions/exclusions
update_trigger	model/architecture/recipe/supply state/geography/measurement/factory-test/treatment changes

11. Data Sources

Source id	Type	Reference	Used for
danieli-converter	handbook	New converter commissioned for AG der Dillinger Hüttenwerke; undated actual body; original snapshot2026-10-02UTC; https://www.danieli-corus.com/news/new-converter-commissioned-for-ag-der-dillinger-huttenwerke/	Product architecture/category boundary; not factory recipe or quantitative default
primetals-copper	handbook	Continuous caster mold copper repair and coatings; undated actual body; original snapshot2026-10-02UTC; https://www.primetals.com/en/portfolio/solutions/continuous-casting/continuous-caster-mold-copper-repair-and-coatings/	Product architecture/category boundary; not factory recipe or quantitative default
ues-cast-roll	handbook	Cast Steel Roll; ©2020 actual footer; https://www.uniones.com/wp-content/uploads/3-chrome_bur.pdf	Product architecture/category boundary; not factory recipe or quantitative default
ues-forged-roll	handbook	Forged roll cold mill work roll SHSS-II; ©2020 actual footer; https://www.uniones.com/wp-content/uploads/shss-ii.pdf	Product architecture/category boundary; not factory recipe or quantitative default
jr-ingot-parts	handbook	MS ingot mould and base plate products; undated actual body; original snapshot2026-10-02UTC; https://www.jrgroup.co.in/jr-ispat/ms-ingot-mould-ispat-products	Product architecture/category boundary; not factory recipe or quantitative default
simplex-foundry	handbook	Simplex Castings Annual Report 2018-19; Annual Report2018-19 actual cover and body; https://www.simplexcastings.com/public/asset/docs/investor/financials/ar/Simplex-Annual-Report-2018-19.pdf	Product architecture/category boundary; not factory recipe or quantitative default
primetals-roller	handbook	Eco Fast Roller; undated actual body; original snapshot2026-10-02UTC; https://www.primetals.com/en/portfolio/solutions/continuous-casting/eco-fast-roller/	Product architecture/category boundary; not factory recipe or quantitative default
primetals-roll-manufacturing	handbook	Continuous caster roll manufacturing and reconditioning; undated actual body; original snapshot2026-10-02UTC; https://www.primetals.com/en/portfolio/solutions/continuous-casting/continuous-caster-roll-manufacturing-and-reconditioning/	Product architecture/category boundary; not factory recipe or quantitative default
inducto-ladle	handbook	Ladle Slide Gate System 1QC and 2QC; undated actual body; original snapshot2026-10-02UTC; https://www.inductoconcastindia.com/ladle-slide-gate-system-1qc-%26-2qc.php	Product architecture/category boundary; not factory recipe or quantitative default
foseco-flow	handbook	Melt shop refractories and flow control; undated actual body; original snapshot2026-10-02UTC; https://www.foseco.com/en/products/refractory-linings-and-flow-control	Product architecture/category boundary; not factory recipe or quantitative default
foseco-nozzles	handbook	Stoppers and nozzles for iron and steel foundries; undated actual body; original snapshot2026-10-02UTC; https://www.foseco.com/en/products/refractory-linings-and-flow-control/stoppers-and-nozzles-for-iron-and-steel-foundries	Product architecture/category boundary; not factory recipe or quantitative default
jrc-smithery-foundry	handbook	Best Available Techniques (BAT) Reference Document for the Smitheries and Foundries Industry; 2024 final BREF; https://bureau-industrial-transformation.jrc.ec.europa.eu/sites/default/files/2024-12/SF_BREF_2024-bref.pdf	Product architecture/category boundary; not factory recipe or quantitative default
jrc-metalworking	handbook	Best Environmental Management Practice in the Fabricated Metal Products sector; EUR 30025 EN, 2020; https://publications.jrc.ec.europa.eu/repository/bitstream/JRC119281/jrc119281_jrc_bemp_fabricated_metal_product_manufacturing_report.pdf	Product architecture/category boundary; not factory recipe or quantitative default
un-cpc-44320	official_guidance	Central Product Classification Version3.0 Explanatory Notes; Version3.0 30 June2025; https://unstats.un.org/unsd/classifications/Econ/Download/In%20Text/CPC_Ver_3.0_Exp_Notes_30Jun2025.pdf	Product architecture/category boundary; not factory recipe or quantitative default