Dedicated parts for electric soldering, brazing, welding and metal/carbide hot-spraying apparatus

Lifecycle status: Candidate
Content maturity: Authored methodology
Current version: No published versionLast updated2026-10-05
Readiness: Review required

Methodology and translation states come from the source record; publishing this website does not change their review status.

Content languages

zh-CN · Aligned

Status, classification and source details

Readiness

Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.

Classification mapping

CPC 3.0:44255 · exact

Source

library/pcrs/metal-products-machinery-and-equipment/special-purpose-machinery/parts-for-the-goods-of-subclass-44241sha256:d250e40b6c6d…

1. Scope and Applicability

This PCR covers manufacture of independently supplied dedicated parts of electrically operated soldering, brazing or welding machinery AND electric machines/apparatus for hot spraying metals or sintered metal carbides. It includes applicable resistance-welding holders/current paths, arc-welding contact/gas/guide parts, soldering heaters/tips/holders, joining-specific induction work coils, dedicated power/control/cooling/feed parts and electric thermal-spray nozzles/electrodes/injectors/drive parts. Scope follows each part’s documented dedicated host and actual principal function, not one convenient tip or material. A separately supplied complete host belongs to the complete-apparatus category; generic transformers, cables, bearings and electronic components do not become dedicated parts by entering a BOM. Nonelectric joining or gas-surface-treatment dedicated parts are adjacent; ordinary cold paint/powder sprayers, cutting-only hardware, unrelated furnace coils and customer treated workpieces are excluded unless reviewed into the actual scope. Welding/soldering fillers and spray powders/wires are consumed media, not dedicated reference parts.

Manufacturer examples show materially different architectures. TUFFALOY holders contain cooling-water tubes and applicable ground/polished Class2 or nickel-plated copper bodies; Castolin lists Cu/CuCrZr contacts, steel/PTFE guides and ceramic distributors. Ambrell makes shaped copper/insulated work coils and actually tests manufactured coils, but an induction coil must specifically serve joining for this scope. Metco SF0013.1 describes water-cooled copper plasma anodes and optional tungsten linings, not a universal lining or life factor. HAKKO copper/iron/solder/chrome construction explicitly excludes RED, U, PORTABLE, MATCHLESS and JUNIOR; each actual tip model/finish remains separate. Replacement catalogues establish availability/compatibility only, not whole-host shipment or the part factory’s ingredients, coating bath, mass, yield or trial recipe.

2. Product Category Identity

Field	Value
canonical_pcr_id	pcr.metal-products-machinery-and-equipment.special-purpose-machinery.parts-for-the-goods-of-subclass-44241
classification_refs	CPC 3.0 44255; exact semantic scope
covered_products	Independently supplied dedicated electric solder/braze/weld and electric metal/carbide hot-spray parts with reviewed host compatibility
excluded_products	Complete hosts; nonelectric/gas-only dedicated parts; generic electrical/mechanical goods; welding fillers/spray feed; ordinary paint sprayers; treated workpieces
representative_product	One documented accepted dedicated part configuration; examples do not narrow full category
production_route	Actual local fabrication, component assembly, surface finish and acceptance/testing, or disclosed bought completed-part boundary
market_state	Finished accepted independently supplied part at factory gate

3. Reference Flow

Field	Value
What	Supply the declared dedicated electric-joining or electric hot-spray part
How much	1 kg accepted configured finished part net mass
How well	Actual exact part number, host function/compatibility, supplied completion and documented dimensional/electrical/thermal/leak/feeding acceptance as applicable
How long or cycle	One matched production/acceptance period; no assumed customer replacement lifetime
reference_flow_link	finished_output

Field	Value
Reference amount	1
Reference product flow	Parts for the goods of subclass 44241 `6f6ed072-afd5-4b25-89d5-cf849f542440`
Reference flow property	Mass `93a60a56-a3c8-11da-a746-0800200b9a66`
Reference unit group	Units of mass `93a60a57-a4c8-11da-a746-0800200c9a66`
Reference unit	kg
Required qualifiers	exact part/model/configuration and dedicated host principal electric joining/hot-spray function; resistance/arc/solder/induction/plasma/arc-spray mechanism; supplied completion/interfaces and included components/fills; metal/polymer/ceramic/chemical grades and dopants/coatings; actual make/buy/local operations; accepted net masses and BOM; site/period/provider/transport/receiver; measured actual factory tests/rejects/rework; native units, assay/state conversion, allocation and identity gaps

4. Measurement and Unit Rules

rule_id	Applies to	Required property	Required unit	Rule
reference_mass	reference product	Mass `93a60a56-a3c8-11da-a746-0800200b9a66`	kg	Reference is 1 kg accepted configured finished part net mass. Collect calibrated same-configuration accepted masses through cp_mass; exclude packing, additional spare stock, rejects and consumed factory trial media.
native_amount	all inventory rows	actual native property	native unit	Preserve native numerator units including supplied cable Length/m, gas Volume/m3 and Energy. Own same-construction cable kg/m and own gas temperature/pressure/humidity/density only when needed for measured conversion; electricity 3.6MJ/kWh. Chemical solution mass is not contained species mass.

5. System Boundary

Boundary Abstraction

Field	Value
declared_starting_condition	Actual received stock/chemicals or compatible completed bought parts/components; document exact completion at each interface
starting_condition_role	foreground_input_boundary
product_classification_scope	Full dedicated electric joining AND electric metal/carbide hot-spray part boundary
recursive_input_rule	Bought same-category completed part embeds its upstream manufacture once; replace it with own stock/operations only when actually manufactured locally. Pair/cancel internal transfers.
upstream_dataset_requirement	Each external input needs compatible upstream state/grade/native unit/provider/geography and disclosed transport/treatment interface
disclosure	Document make/buy and supplied BOM, local coating/test/fill/packing boundaries and all evidence gaps

rule_id	Rule	source_ids
boundary_scope	A part must be dedicated to a reviewed electric solder/braze/weld or electric metal/carbide hot-spray host. Generic purchased goods and consumable feed are inputs only, not automatically reference parts; auxiliary controls do not establish principal heating function.	cpc
boundary_makebuy	Use actual complete bought modules once, excluding their embedded stock and manufacture. Actual local manufacture uses separately queried ingredients/operations; partial bought states disclose remaining work. Replacement listing never proves included host or spare shipment.	cpc; hakko-parts; hakko-tip; metco-nozzles; metco-spares; castolin-parts; resistance-parts; coil-actual
boundary_test	Include attributable observed part manufacture, finishing, failed/repeated factory tests and dispatch. Separate retained shipped components/fills from consumed trial coupons/fillers/gases/coolant and customer lifetime operation; leak-only inspection invents no spraying/welding recipe.	coil-actual; metco-nozzles; hakko-tip

6. Process Inventory Structure

Process Map

process_id	process_name	inclusion	inclusion_condition	role	quantitative_reference
fabrication	Dedicated conductive and structural part fabrication	conditional	actual local cutting/forming/machining/heat treatment only	foreground	per 1 kg reference flow
assembly	Dedicated part assembly	conditional	actual configured independent part and exact make/buy interfaces	foreground	per 1 kg reference flow
finish	Part cleaning and local surface finishing	conditional	actual own bath/coat route; bought finished coating upstream	foreground	per 1 kg reference flow
test	Actual factory inspection and functional trials	conditional	actual electrical/leak/dimensional/thermal/feeder trial only; include reject/rework	foreground	per 1 kg reference flow
services	Unassigned shared services	conditional	only common-period residual after assigned process loads	foreground	per 1 kg reference flow
dispatch	Accepted part dispatch and packaging	conditional	accepted identical configuration net part and separate packing	foreground	per 1 kg reference flow
residues	Actual residues and direct emissions	conditional	actual measured transfers and controlled/fugitive species	foreground	per 1 kg reference flow

Process: Dedicated conductive and structural part fabrication (`fabrication`)

Inputs

Product flows

T2 copper rod for local conductive parts (`copper`)

Only actual T2 rod supply for locally machined tip or holder; document own assay, dimensions and surface state. Completed bought tip excludes its upstream rod.

Selected flow: copper rod 776e80f1-8f0e-44ee-9a7e-baa9e747291a
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; metco-nozzles; resistance-parts; coil-actual

Copper tubing for local work coils (`cutube`)

Actual joining-coil or cooled-part tube grade, wall, temper and provider; recreational-tubing comment conflict is unresolved. Bought finished coil embeds tube fabrication upstream.

Selected flow: Copper tubing for local work coils
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; metco-nozzles; resistance-parts; coil-actual

CuCrZr rod for contact parts (`cucrzr`)

Actual chromium-zirconium copper alloy rod for local contact-tip/holder manufacture, own alloy assay and heat treatment. Brass, pure copper and nichrome do not establish CuCrZr.

Selected flow: CuCrZr rod for contact parts
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; metco-nozzles; resistance-parts; coil-actual

Brass rod for dedicated fittings (`brass`)

Only actual Cu-Zn rod/bar/profile interface for local dedicated fittings; own lead/Cu/Zn assay and machining stock. Completed fittings exclude embedded rod.

Selected flow: Brass e422cfbf-5444-43ab-a68a-22be82e2ad47
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; metco-nozzles; resistance-parts; coil-actual

Carbon steel sheet for local dedicated housings (`steel`)

Actual sheet grade/finish for locally made dedicated housing; steel/silver and plate/rod bilingual conflicts unavailable, no customer workpiece included in part BOM.

Selected flow: Carbon steel sheet for local dedicated housings
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; metco-nozzles; resistance-parts; coil-actual

Structural aluminium profile (`aluminium`)

Only actual extruded structural profile for locally made dedicated mount or housing, documented grade and interface; not raw aluminium or finished bought chassis.

Selected flow: Aluminium extrusion profile 4f197be3-7b3b-11dd-ad8b-0800200c9a66
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; metco-nozzles; resistance-parts; coil-actual

Tungsten rod for local refractory inserts (`tungsten`)

Only actual chemically documented tungsten rod supply matching the manufactured insert. Own purity/dopant assay and provider are required; TIG rod discussion does not establish every plasma cathode, tungsten lining, WC-Co powder or doped recipe.

Selected flow: Tungsten Rod d1ae0b3b-722a-4590-8022-dc6245bb357b
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; metco-nozzles; resistance-parts; coil-actual

Machining cutting liquid (`cutfluid`)

Actual liquid machining formulation, own oil/water fractions, stocks and return; catalogue does not specify a universal dilution or cutting burden.

Selected flow: Cutting Fluid 576d250f-4f36-4385-939d-0f03b8f95a10
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; metco-nozzles; resistance-parts; coil-actual

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Elementary flows

Process: Dedicated part assembly (`assembly`)

Inputs

Product flows

Bought completed dedicated joining or spray part (`boughtpart`)

Same-category completed part only with actual exact part number, host electric joining/hot-spray compatibility, completion and included subparts. Its upstream manufacture is embedded once; raw stock/local manufacture replaces this interface rather than adding both.

Selected flow: Parts for the goods of subclass 44241 6f6ed072-afd5-4b25-89d5-cf849f542440
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Alumina electrical insulating part (`ceramic`)

Only actual finished alumina ceramic insulator grade/geometry, own supplier assay and electrical interface; chemical alumina powder, epoxy-filled insulator and tableware are different. Local ceramic manufacture requires its own raw ingredients and firing inventories.

Selected flow: Alumina electrical insulating part
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Finished PTFE tube (`ptfe`)

Actual finished PTFE tube for a documented dedicated liner or insulation interface. Primary resin and plastic sheet do not prove tube completion; steel spiral and composite liners have separate supplied identities.

Selected flow: Finished PTFE tube
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Moulded silicone rubber part (`silicone`)

Only actual finished silicone rubber insulating or flexible part with own formulation, cure and supplied scope; sealant caulk and unrelated consumer mouldings unavailable.

Selected flow: Moulded silicone rubber part
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Nitrile rubber gasket (`gasket`)

Actual finished NBR gasket formulation, dimensions and gas/cooling compatibility; generic rubber sealing elements do not establish NBR or substitute for every seal.

Selected flow: Nitrile rubber gasket
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Supplied low-voltage copper cable (`cable`)

Only actual <=1000V power cable construction matching this supply interface; verify copper conductor, insulation/sheath and flexible-current duty, and retain cut/installed/returned Length in m. Own same-construction kg/m only for physical mass reconciliation; generic control cable Energy is unavailable.

Selected flow: Low-voltage cable 49101b44-20cc-46a0-adfb-af07e4cc8908
Flow property / unit: Length / m
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Completed populated control board (`pcb`)

One completed board with actual part number, populated electronics and supplied control interface; bare FR4 PWB, generic mixed electronic components and other-device modules are not complete controller proxies.

Selected flow: Completed populated control board
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Completed dedicated welding transformer (`transformer`)

Actual completed transformer part with winding/core/cooling inclusion and electrical interface; casing alone and complete welder do not establish this module. Local winding/core assembly requires additional measured atomic ingredients.

Selected flow: Completed dedicated welding transformer
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Completed soldering iron ceramic heater (`heater`)

Actual finished non-carbon electrical heating part with ceramic/resistance construction and temperature sensor inclusion. CTUe reference is unavailable for physical quantity; complete station is not heater.

Selected flow: Completed soldering iron ceramic heater
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Completed induction brazing work coil (`coil`)

Actual formed joining work coil with conductor/insulation/cooling and connections; dedicated principal joining host compatibility documented. Do not select generic induction furnace coil or raw tubing as completed work coil.

Selected flow: Completed induction brazing work coil
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Completed steel-spiral MIG wire liner (`liner`)

One actual finished steel-spiral guide compatible with specified gun and wire diameter. PTFE/composite guide is another atomic grade; weld wire is consumed filler, not guide hardware.

Selected flow: Completed steel-spiral MIG wire liner
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Completed tungsten-lined copper plasma nozzle (`nozzle`)

One actual completed electric-plasma nozzle with copper anode, optional lining actually included and water/electrical interfaces. Unlined nozzle is a separate configuration; feedstock copper/tungsten and ordinary paint or combustion nozzle are not this part.

Selected flow: Completed tungsten-lined copper plasma nozzle
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Completed electric-arc-spray wire feed roller (`wirefeed`)

Actual supplied feed roller matched to electric metal/carbide hot-spray platform and wire/interface. Complete feeder, generic axle and welding consumable wire differ from roller.

Selected flow: Completed electric-arc-spray wire feed roller
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Steel assembly screw (`screw`)

Actual separately supplied finished screw grade, size and coating installed in dedicated part; complete bought assemblies already include their internal fasteners once.

Selected flow: Steel screw 895204f6-6425-4814-afc5-cb97e530e892
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Roller bearing installed in dedicated feeder part (`bearing`)

Actual finished roller bearing subtype/size/grade and supplied inclusion; completed bought drive already embeds included bearing, and a loose cage is not bearing.

Selected flow: Ball or roller bearings 9b10184f-db9d-4cc7-94b5-02ab19ca370d
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Tin silver copper solder alloy for local part manufacture (`solder_manufacture`)

Actual local manufacture of the supplied part only, separate from factory functional trials and customer use. Only actual measured solder used in local part assembly, own alloy assay and flux inclusion. Optical-assembly-only generic lead-free row is unavailable; retained coating and trial consumption separately measured.

Selected flow: Tin silver copper solder alloy for local part manufacture
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Silver copper zinc brazing alloy for local part manufacture (`braze_manufacture`)

Actual local manufacture of the supplied part only, separate from factory functional trials and customer use. Actual measured filler joining a manufactured coil/part, own assay and return; alloy rod and full machine are not finished brazing filler.

Selected flow: Silver copper zinc brazing alloy for local part manufacture
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Rosin soldering flux for local part manufacture (`flux_manufacture`)

Actual local manufacture of the supplied part only, separate from factory functional trials and customer use. Actual distinct rosin formulation, carrier and concentration for observed solder process; combined solder-with-flux does not identify separate flux supply. Add other actual flux ingredients individually.

Selected flow: Rosin soldering flux for local part manufacture
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Carbon steel solid welding wire for local part manufacture (`weld_manufacture`)

Actual local manufacture of the supplied part only, separate from factory functional trials and customer use. Only actual consumed solid filler for local part joining, own grade and mass; not flux-cored wire, liner or customer lifetime usage.

Selected flow: Carbon steel solid welding wire for local part manufacture
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Gaseous oxygen for local joining or trial for local part manufacture (`oxygen_manufacture`)

Actual local manufacture of the supplied part only, separate from factory functional trials and customer use. Only actual gaseous cryogenic-air-separation atplant supply matching provider/purity/state and measured local manufacture. Native Mass retained; volume requires own T/P/humidity/density. Not ambient-air oxygen or liquid delivery without vaporisation.

Selected flow: oxygen 4f19ca15-7b3b-11dd-ad8b-0800200c9a66
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Retained supplied deionised water fill (`retained_di`)

Only actual measured deionised water retained within the accepted supplied part, with own supplier/purity/temperature/density and delivered mass records. Empty water passages and replacement lists do not prove filling; consumed/recovered factory-test water is separate.

Selected flow: Deionised water 5b3acbab-2518-4406-8736-d21f222d757a
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_modules
Sources: cpc; hakko-parts; metco-spares; castolin-parts; resistance-parts; coil-actual

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Elementary flows

Process: Part cleaning and local surface finishing (`finish`)

Inputs

Product flows

Isopropanol cleaning liquid (`ipa`)

Actual CN chemical-atplant IPA feed only with own supplier purity and compatible delivery; measure stocks/returns and separately locate all air/non-air fates. Not a mixed cleaner or generic solvent.

Selected flow: Isopropanol a4a75541-e156-4e30-947c-ba067a682afd
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; resistance-parts

Ferrous chloride plating ingredient (`ferrous`)

Only when actual local iron-plating bath records specify FeCl2, exact hydrate and own assay. Water-treatment grade/oxide classification conflict is unresolved; iron layer alone does not prove this bath chemistry.

Selected flow: Ferrous chloride plating ingredient
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; resistance-parts

Chromium trioxide plating ingredient (`chromium`)

Only actual CrO3 chrome-plating route and supplier CAS1333-82-0 with own assay; organic-classification conflict unresolved. Trivalent chrome or outsourced plating needs different actual inputs, not assumed CrO3.

Selected flow: Chromium trioxide plating ingredient
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; resistance-parts

Anhydrous nickel sulphate plating ingredient (`nickel`)

Only actual anhydrous NiSO4 bath feed supplier and own assay; metal-intermediate classification and stated20–25%Ni do not establish anhydrous grade. Hydrated salts and retained water are distinct.

Selected flow: Anhydrous nickel sulphate plating ingredient
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; resistance-parts

Nickel sulphate hexahydrate plating ingredient (`nickelhyd`)

Only actual NiSO4·6H2O supplier CAS10101-97-0 and own purity/moisture; rare-earth-compound classification conflict is unresolved. Not anhydrous salt mass or metallic nickel.

Selected flow: Nickel sulphate hexahydrate plating ingredient
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; resistance-parts

Sulfuric acid feed (`acid`)

Only actual industrial atplant93–98%H2SO4 feed matching CAS7664-93-9, sealed delivery and own assay for observed cleaning/plating route; own dilution water and reactions measured, no standard bath concentration.

Selected flow: Sulfuric acid 7ee2e3c3-bee7-4520-92b7-3e23afbfcd6f
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; resistance-parts

Sodium hydroxide cleaning ingredient (`alkali`)

Actual supplier physical state, concentration and CAS1310-73-2 for observed clean/neutralisation route. Miscellaneous-product and solid/30%-solution conflicts cannot define own bath concentration.

Selected flow: Sodium hydroxide cleaning ingredient
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; resistance-parts

Tin rod retained by local tinning (`tin`)

Actual pure tin rod CAS7440-31-5 feed for measured local tinning only; alloy solder differs. Retained coating, bath stocks, returns and dross use own assays; HAKKO coating exception models remain separate.

Selected flow: Tin Rod e9c72b13-0d60-4d67-a1c9-b0c963ec62cf
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; resistance-parts

Process washing water (`water`)

Actual purchased process water source and supplier; own water fraction, measured temperature/density, rinse/return/stocks and discharge rather than gross chemical solution mass.

Selected flow: Process Water 94a04f7e-2d5c-41f0-b182-d54a3b373a02
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; resistance-parts

Deionised process water (`di`)

Actual deionised supply for documented rinse or bath preparation; own assay/temperature/density and stocks/returns. No generic coolant mixture or assumed shipment fill.

Selected flow: Deionised water 5b3acbab-2518-4406-8736-d21f222d757a
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_materials
Sources: hakko-tip; resistance-parts

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Elementary flows

Process: Actual factory inspection and functional trials (`test`)

Inputs

Product flows

Tin silver copper solder alloy (`solder`)

Only actual factory functional-trial consumption; local manufacture is the separate assembly row. Only actual measured solder used in factory functional trials, own alloy assay and flux inclusion. Optical-assembly-only generic lead-free row is unavailable; retained coating and trial consumption separately measured.

Selected flow: Tin silver copper solder alloy
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_tests
Sources: coil-actual; metco-nozzles; hakko-tip

Silver copper zinc brazing alloy (`braze`)

Only actual factory functional-trial consumption; local manufacture is the separate assembly row. Actual measured filler consumed by factory tests, own assay and return; alloy rod and full machine are not finished brazing filler.

Selected flow: Silver copper zinc brazing alloy
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_tests
Sources: coil-actual; metco-nozzles; hakko-tip

Rosin soldering flux (`flux`)

Only actual factory functional-trial consumption; local manufacture is the separate assembly row. Actual distinct rosin formulation, carrier and concentration for observed solder process; combined solder-with-flux does not identify separate flux supply. Add other actual flux ingredients individually.

Selected flow: Rosin soldering flux
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_tests
Sources: coil-actual; metco-nozzles; hakko-tip

Carbon steel solid welding wire (`weld`)

Only actual factory functional-trial consumption; local manufacture is the separate assembly row. Only actual consumed solid filler for factory test, own grade and mass; not flux-cored wire, liner or customer lifetime usage.

Selected flow: Carbon steel solid welding wire
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_tests
Sources: coil-actual; metco-nozzles; hakko-tip

Gaseous argon test medium (`argon`)

Actual factory welding/plasma trial gas, supplier purity/delivery with measured state conversion. Liquid argon needs actual vaporisation burdens; gaseous candidate miscellaneous-chemical classification needs review and no generic shielding mix substitutes.

Selected flow: Gaseous argon test medium
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_tests
Sources: coil-actual; metco-nozzles; hakko-tip

Nitrogen protective purge gas (`nitrogen`)

Only actual protective-atmosphere atplant nitrogen supply and measured factory purge/leak-test load, provider/purity/delivery matched. Plasma working-gas grade has a separate supplier/interface review.

Selected flow: Nitrogen gas 50626f35-0e0d-4139-b9f9-7e9ff238ba62
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_tests
Sources: coil-actual; metco-nozzles; hakko-tip

Gaseous helium test medium (`helium`)

Actual observed plasma or leak-test helium gas, supplier purity and delivery state; electricity/steel sludge does not identify helium.

Selected flow: Gaseous helium test medium
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_tests
Sources: coil-actual; metco-nozzles; hakko-tip

Gaseous hydrogen test medium (`hydrogen`)

Actual observed plasma-gas hydrogen supply and factory test load, own purity/state/stock; peroxide, HCl, converter or raw gas do not prove hydrogen.

Selected flow: Gaseous hydrogen test medium
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_tests
Sources: coil-actual; metco-nozzles; hakko-tip

Gaseous oxygen for local joining or trial (`oxygen`)

Only actual factory functional-trial consumption; local manufacture is the separate assembly row. Only actual gaseous cryogenic-air-separation atplant supply matching provider/purity/state and measured factory trial. Native Mass retained; volume requires own T/P/humidity/density. Not ambient-air oxygen or liquid delivery without vaporisation.

Selected flow: oxygen 4f19ca15-7b3b-11dd-ad8b-0800200c9a66
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_tests
Sources: coil-actual; metco-nozzles; hakko-tip

Aluminium spray-test wire (`alwire`)

Only actual finished solid aluminium wire grade/diameter/provider compatible with factory arc-spray trial; weigh consumed and returned wire. Not installed feed roller or lifetime spray throughput.

Selected flow: Aluminum wire 89db8507-09bd-45f8-ba96-4e459058412c
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_tests
Sources: coil-actual; metco-nozzles; hakko-tip

WC-Co thermal spray test powder (`wc`)

Actual sprayable WC-Co powder grade, particle state and own W/C/Co assay for measured test only; tungsten powder, ferro-tungsten and finished carbide part are unavailable.

Selected flow: WC-Co thermal spray test powder
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_tests
Sources: coil-actual; metco-nozzles; hakko-tip

Carbon steel factory test coupon (`coupon`)

Actual weighed test coupon grade and reused/rejected mass records; exclude it from accepted part net mass, and no host customer-workpiece capacity becomes part mass.

Selected flow: Carbon steel factory test coupon
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_tests
Sources: coil-actual; metco-nozzles; hakko-tip

Factory test deionised water (`test_di`)

Actual factory cooling/leak-test load and measured returned water, own purity/temperature/density; distinguish actual retained shipment fill and customer utilities.

Selected flow: Deionised water 5b3acbab-2518-4406-8736-d21f222d757a
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_tests
Sources: coil-actual; metco-nozzles; hakko-tip

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Elementary flows

Process: Unassigned shared services (`services`)

Inputs

Product flows

Factory electricity (`electricity`)

Actual matched user-side CN<1kV imported electricity; meter fabrication/assembly/finish/test/dispatch, generation/exports/storage and only unassigned shared-service residual.

Selected flow: Alternating current 50657322-939c-4829-a87b-47c093bfa6a7
Flow property / unit: Energy / kWh
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_utilities
Sources:

Factory compressed air (`air`)

Actual purchased compressed-air volume and delivery pressure/temperature/moisture; onsite compressor instead counts its measured energy and separate losses once.

Selected flow: Compressed air 46e2b1e4-5a4e-4579-b6a2-65b03f9ce825
Flow property / unit: Volume / m3
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_utilities
Sources:

Purchased industrial heat (`heat`)

Only actual matching CN natural-gas industrial heat provider; own supplied/returned enthalpy on one datum, gross return deducted once, already-net not deducted twice. Supplier boiler fuel stays upstream.

Selected flow: Heat, district or industrial, natural gas eb581eb3-c707-41a0-b4e6-ee1854551714
Flow property / unit: Energy / MJ
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_utilities
Sources:

Service tap water (`tap`)

Actual tap-water supplier and metered unassigned services, own water fraction/temperature/density/return; excludes water already assigned to finishing/testing.

Selected flow: Tap water d1e0e36c-07f0-4a75-bdcb-efb5d9e2ac36
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_utilities
Sources:

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Elementary flows

Process: Accepted part dispatch and packaging (`dispatch`)

Inputs

Product flows

Corrugated packaging board (`board`)

Only actual C/E/F corrugated board with at least 80% fibre matching supported material interface, own supplier recycled fraction; measured packing mass outside net accepted part.

Selected flow: Corrugated cardboard 8bde297e-98df-463f-bcb4-0db52bf6e0b5
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_dispatch
Sources: cpc

LDPE packaging foil (`film`)

Only actual PE-LD non-self-adhesive/noncellular/nonreinforced/nonlaminated/unsupported foil, own thickness/grade and measured wrapping burden; other polymer grade requires separate identity.

Selected flow: Low-density polyethylene foil (PE-LD) 2cecd3a7-d90e-44b4-aec5-1d9dfb907477
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_dispatch
Sources: cpc

Dispatch wood pallet (`pallet`)

Only actual wood EURO pallet construction and supplier/state, measured mass and documented reuse/return share, not default pallet count or included part mass.

Selected flow: Wooden pallet (EURO) 96b2b9ac-cfb6-46bf-8ad1-c056e338950a
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_dispatch
Sources: cpc

Waste flows

Elementary flows

Outputs

Product flows

Accepted dedicated electric-joining or hot-spray part (`finished_output`)

One accepted configured dedicated part matching electric joining or electric metal/carbide hot-spray host and exact supply scope. Calibrated net mass excludes freight packing, extra spare stock, rejected parts and consumed coupons/media.

Selected flow: Parts for the goods of subclass 44241 6f6ed072-afd5-4b25-89d5-cf849f542440
Flow property / unit: Mass / kg
Amount rule: 1 kg
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_dispatch
Sources: cpc

Waste flows

Elementary flows

Process: Actual residues and direct emissions (`residues`)

Inputs

Product flows

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Outgoing steel machining scrap (`wsteel`)

Only actual unprocessed post-industrial steel scrap transfer, own alloy/moisture/oil assays, stocks/returns and receiver; recovered sale product and internal return separately accounted.

Selected flow: Post-industrial steel scrap c143745d-be4f-4d8f-b403-2dcbfe685349
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_wastes
Sources:

Outgoing copper machining scrap (`wcu`)

Only actual copper-containing scrap transfer matching hydrometallurgical receiver route; own Cu/alloy/oil/water assay and stocks/returns. Receiver treatment is not invented onsite process.

Selected flow: Copper Scrap 4fbbb5f1-560a-4052-ba0c-652c5dfc282e
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_wastes
Sources:

Outgoing tungsten machining scrap (`wtungsten`)

Actual weighed tungsten scrap transfer with own metal/dopant/oil/moisture composition, stocks/returns and documented receiving route; ore tailings are not machining scrap.

Selected flow: Outgoing tungsten machining scrap
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_wastes
Sources:

Rejected alumina insulating ceramic (`wceramic`)

Actual weighed ceramic rejects leaving site, own alumina/additive/moisture assays and receiver route, distinguishing reused returns from external transfer; red mud and metal slag differ.

Selected flow: Rejected alumina insulating ceramic
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_wastes
Sources:

Outgoing spent isopropanol (`spentipa`)

Actual solvent-waste transfer with own IPA/water/contaminant assay, stocks/recovery/returns and receiver treatment; recovered solvent, destruction and air emissions remain independently measured.

Selected flow: Outgoing spent isopropanol
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_wastes
Sources:

Outgoing industrial wastewater (`wastewater`)

Actual discharged/transferred industrial water with own water fraction and dissolved/suspended species, density at measured temperature, stocks/returns and receiver route. Manganese-slag washing or municipal source unavailable; wastewater is not air release.

Selected flow: Outgoing industrial wastewater
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_wastes
Sources:

Outgoing metal hydroxide plating sludge (`sludge`)

Actual weighed transferred sludge with own dry solids/moisture/Fe/Ni/Cr valence assays, retained chemicals, stocks/returns and receiver route; gross sludge differs from contained metal.

Selected flow: Outgoing metal hydroxide plating sludge
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_wastes
Sources:

Transferred collected metal grinding dust (`dust`)

Actual collected weighed non-air dust transfer with own metal/abrasive/moisture composition and stocks/returns/receiver. Feed-grade grinding dust is unrelated; measured uncaptured air is separate.

Selected flow: Transferred collected metal grinding dust
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_wastes
Sources:

Collected thermal spray test overspray (`testwaste`)

Actual collected metallic/carbide overspray from factory test with own metal/binder/moisture assay, coupons excluded, stocks/recovery and receiver route; ordinary polymer powder paint waste unavailable.

Selected flow: Collected thermal spray test overspray
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_wastes
Sources:

Outgoing insulated copper cable offcuts (`cablewaste`)

Actual weighed copper-core insulated offcuts with own conductor/polymer/oil/water composition, returned reusable lengths and receiver. Municipal-collection mechanical-recovery identity does not prove factory transfer route.

Selected flow: Outgoing insulated copper cable offcuts
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_wastes
Sources:

Outgoing LDPE packaging offcuts (`wfilm`)

Actual weighed PE-LD offcuts transferred with own polymer/additive/moisture contamination, stocks/returns and receiver; cleaned recycling-plant HDPE context differs from untreated factory LDPE.

Selected flow: Outgoing LDPE packaging offcuts
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_wastes
Sources:

Elementary flows

Fossil carbon dioxide to air (`co2`)

Only actual independently documented fossil carbon release from observed local process or solvent destruction; imported heat/electricity provider emissions remain upstream. Match ordinary unspecified air, not biogenic or long-term.

Selected flow: carbon dioxide (fossil) 08a91e70-3ddc-11dd-923d-0050c2490048
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_emissions
Sources:

Isopropanol to air (`ipair`)

Own actual IPA species after controls, measured concentration × matched flow/time/state plus independent fugitive measurement. Stocks/captured/recovered/wastewater/destruction are separate fates, not unexplained air residual.

Selected flow: isopropanol fe0acd60-3ddc-11dd-a843-0050c2490048
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_emissions
Sources:

Water vapour to air (`vapor`)

Actual water species evaporation after controls, own water fraction and matched measured gas state/flow/time plus fugitives. Returned coolant, retained water and wastewater are non-air fates.

Selected flow: water vapour fe0acd60-3ddc-11dd-ac04-0050c2490048
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_emissions
Sources:

Molecular nitrogen dioxide to air (`no2`)

Only observed manufacturing or factory welding/plasma trial molecular NO2 after controls, measured species/flow/time/state and independent fugitives. NOx as NO2-equivalent and carbon closure do not establish NO2.

Selected flow: nitrogen dioxide 08a91e70-3ddc-11dd-96e5-0050c2490048
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_emissions
Sources:

PM10 to air (`pm10`)

Actual post-control PM10 emitted from fabrication or factory trial, matched sampled concentration/flow/time/state and fugitive basis. Includes finer fractions; captured dust non-air and element reporting must avoid overlap.

Selected flow: particles (PM10) 08a91e70-3ddc-11dd-91be-0050c2490048
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_emissions
Sources:

Elemental copper to air (`copperair`)

Only own measured contained Cu after controls from copper machining/plasma-nozzle trials, matched concentration/flow/time/state and independent fugitives. Gross alloy dust or CuO is not elemental Cu mass.

Selected flow: copper fe0acd60-3ddc-11dd-a7a0-0050c2490048
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_emissions
Sources:

Elemental nickel to air (`nickelair`)

Only own observed nickel-plating/trial emission after controls with contained Ni assay and matched concentration/flow/time/state plus independent fugitives; aqueous nickel and collected sludge remain non-air. The native generic nickel record covers metal and ions; if the actual LCIA method distinguishes individual species flows, query and prefer that matching species flow. Ni(II) salt gross mass is not contained Ni, and generic Ni cannot substitute unconditionally for every form.

Selected flow: nickel 08a91e70-3ddc-11dd-96c8-0050c2490048
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_emissions
Sources:

Hexavalent chromium to air (`chromiumair`)

Only own measured Cr(VI) species after actual local chrome controls, matched concentration/flow/time/state and independent fugitives. Total Cr or metallic chrome coating cannot establish Cr(VI); wastewater/sludge remain non-air.

Selected flow: chromium (vi) 08a91e70-3ddc-11dd-950b-0050c2490048
Flow property / unit: Mass / kg
Amount rule: Measured attributable native-unit amount divided by accepted configured-part net mass.
Value mode: foreground_record
Specificity: site_specific
Normalization basis: per 1 kg reference flow
Basis kind: process_output
Evidence kind: collected_record
Collection protocol: cp_emissions
Sources:

7. Allocation and Co-product Handling

rule_id	Rule	source_ids
allocate_burdens	Separate configuration/site/common-period records first. Direct component/operation/test records precede allocation; shared services use a documented causal metered basis only for unassigned residual. Attributable reject/rework/test burden remains; do not dilute with total unrelated plant output.
allocate_scrap	Retained recoverable materials are stock/paired returns; actual external coproducts need explicit allocation/substitution method and compatible output state. Waste transfer receives no automatic avoided-primary-metal credit.

8. Foreground Data Collection, Calculation, and Quality Rules

Data Collection Protocols

protocol_id	process_id	flow_role	record_type	raw_fields	collection_method	unit	frequency	temporal_coverage	site_scope	aggregation_rule	quality_evidence
cp_mass	dispatch	accepted configured reference	foreground_record	configuration; serial/BOM; Naccepted; each calibrated accepted net mass; Dnet; included accessories/fills; excluded packing/spares/reject/test loads	Use calibrated weighing/traceable weighing records for accepted configured finished part of same configuration; reconcile acceptance and actual supplied BOM. For disassembled shipment sum each included module once.	kg	each actual batch and matched meter interval	one common production period	same declared configuration and sites	per 1 kg reference flow	calibration; original receipts; own assays; acceptance/BOM; uncertainty
cp_materials	fabrication	each actual material/formulation	foreground_record	identity/grade; gross Qattr; own assay/water fraction; stocks; reactions; returns; local operations; bought completion; uncertainty	Weigh each purchase/use stream and measure own chemistry/water fraction; reconcile supplied finish and stock-adjusted local fabrication, conductive/coil/insulation fabrication, surface finish, reject/rework.	kg	each actual batch and matched meter interval	one common production period	same declared configuration and sites	per 1 kg reference flow	calibration; original receipts; own assays; acceptance/BOM; uncertainty
cp_modules	assembly	each completed hardware component, local joining ingredient and retained fill	foreground_record	part/serial; native Qattr; chemical formulation/assay/moisture; actual gas temperature/pressure/density; stocks/reactions/part retention/returns; compatibility; supplier/BOM; embedded materials/operations; included conductor/coil/liner/nozzle/electrode/insulation/board/cooling/fill; rejected/reworked amounts	Hardware branch: use actual receipts and measured masses of each supplied hardware unit; installed count converts through same-unit measured mass. Retained gas charges preserve native mass/volume and actual T/P/density, supplier completion and stocks; no hardware mass is a gas amount. Chemical-ingredient branch: independently measure actual local joining filler, flux and gas in native physical units, with own supplied formulation/contained fraction, moisture, gas temperature/pressure/density, stocks, reactions, accepted-part retention and returns. Whole hardware mass is not chemical amount. Bought completed modules embed manufacture and their included chemicals once; actual local joining has its separately measured ingredients. Local coil, contact, insulation or dedicated control assembly requires its own atomic route and actual upstream replacements.	native unit	each actual batch and matched meter interval	one common production period	same declared configuration and sites	per 1 kg reference flow	calibration; original receipts; own assays; acceptance/BOM; uncertainty
cp_tests	test	each actual factory test exchange	foreground_record	configuration; test programme; actual performed intervals; measured Qattr; gas inlet/return/vent and actual auxiliary electrical load; media/coupon consumption and returns; coolant stocks; acceptance/reject/rework	Meter actual dimensional/electrical/insulation/leak/feeding or functional weld/solder/braze/electric-spray part trials; retain all attributable failed/repeated tests. Distinguish retained first-set hardware/fills from consumed media and user lifetime quantities. Leak-only checks do not invent joining filler or electric-spray consumption; validate actual performed test state only.	native unit	each actual batch and matched meter interval	one common production period	same declared configuration and sites	per 1 kg reference flow	calibration; original receipts; own assays; acceptance/BOM; uncertainty
cp_utilities	services	each actual utility meter	foreground_record	native Qattr; common-period imports/actual onsite energy generation/exports/storage; process/test assigned meters; residual shared services; voltage/provider; gas T/P/humidity/density; gross/net heat and returns	Reconcile actual imports/generation/exports/storage with assigned fabrication/assembly/finish/test/dispatch loads; allocate only unassigned residual, investigate negatives/uncertainty without clipping. Gross heat kg×its own MJ/kg less independent return kg×its own MJ/kg on one datum, deducted once; already-net heat excludes second return deduction. Physical steam/condensate mass is separate from energy; upstream heat provider boiler excluded from onsite fuel.	native unit	each actual batch and matched meter interval	one common production period	same declared configuration and sites	per 1 kg reference flow	calibration; original receipts; own assays; acceptance/BOM; uncertainty
cp_dispatch	dispatch	each packaging and finished output	foreground_record	accepted configuration/BOM/net output; packaging Qattr; actual polymer/board/pallet grade; return share; external transport native activity	Weigh actual dispatch packaging separately from accepted configured-part net mass; retain supplier/transport interface and actual returned packaging, never a standard packaging ratio.	kg	each actual batch and matched meter interval	one common production period	same declared configuration and sites	per 1 kg reference flow	calibration; original receipts; own assays; acceptance/BOM; uncertainty
cp_wastes	residues	each actual waste stream	foreground_record	gross Qattr; own water/element/chemical assays; stocks/internal returns/recovery; actual external transfer/provider and treatment	Use weighed transfer manifests and own stream samples; whole sludge/alloy/wastewater differs from contained species. Captured dust/solvent stay non-air until measured release; external provider emissions belong to provider.	kg	each actual batch and matched meter interval	one common production period	same declared configuration and sites	per 1 kg reference flow	calibration; original receipts; own assays; acceptance/BOM; uncertainty
cp_emissions	residues	each elementary species	foreground_record	CAS/origin/compartment; Qattr; actual post-control concentration; matched gas/liquid flow and time; T/P/wet-dry/oxygen/unit correction; independent fugitive basis; retention/capture/destruction	Measure species after actual controls using measured concentration × matched flow × same period with state/unit corrections plus independent fugitive measurement. Element/species assay is distinct from gross dust/oxide; prevent overlapping total PM/component emissions. Unexplained mass residual and carbon closure cannot infer CO/NO2.	kg	each actual batch and matched meter interval	one common production period	same declared configuration and sites	per 1 kg reference flow	calibration; original receipts; own assays; acceptance/BOM; uncertainty

Calculation Rules

rule_id	Applies to	Formula or rule	Inputs	Output	source_ids
normalize_period	all inventory rows	For one configuration and period divide each attributable native-unit exchange total by the sum of accepted configured-part net masses; keep raw amounts, units and uncertainty.	Qattr; Dnet; cp_mass	native-unit amount per kg reference flow

Data Quality Requirements

requirement_id	Applies to	Requirement	Evidence
quality_qnd	all inventory rows	For one identical part configuration and period, Qattr includes attributable manufacture/finish/reject/rework/factory-test burdens; Naccepted counts accepted parts whose calibrated masses sum to Dnet. Per-part exchange=Qattr/Naccepted; measured mean net part mass=Dnet/Naccepted; per-kg exchange=Qattr/Dnet. Native numerator remains unchanged and no catalogue host/part/workpiece mass, life or test throughput is assumed.	calibrated net masses and same-configuration acceptance ledger
quality_physical	all inventory rows	Each physical element/species term uses own gross mass, assay, moisture/wet-dry basis, stocks, reactions, retained part, returns and waste. Gross alloy/sludge/solution differs from contained Cu/Fe/Ni/Cr/W/tin/chemical mass. Each water stream uses own water fraction and measured/documented density at actual temperature, reaction/retention/evaporation/discharge/stocks; pair/cancel internal returns.	own stream assays and stock/reaction measurements
quality_solvent	ipa; spentipa; ipair	Reconcile own IPA assays across inputs, stock, retained part, recovery/capture, wastewater/spent media, destruction and independent measured air. Capture is not destruction; non-air fates and unexplained residual never become air.	independent fate measurements and own assays
quality_native	cable	Retain actual cable construction and measured received/cut/installed/returned Length in m, stock and actual losses. If mass closure needs conversion, measure same-construction kg/m independently; a cable Energy or capacity reference cannot establish physical cable mass.	original cable supplier and length/mass records
quality_identity	all inventory rows	Match publication state100/type, native reference internal-ID/property/unitgroup, chemistry/CAS/hydrate/grade, supplied completion/provider/geography and elementary species/origin/compartment. Add every actual unlisted dedicated power/control/cooling/feeder part, magnetic stock/winding/insulation/plating ingredient, gas/fuel/refrigerant/fill, transport, waste or emission as a separately queried measured atomic exchange. Generic electronic collection, raw stock and complete host are not dedicated-part proxies. Missing differs from zero; not-applicable requires physical evidence.	original supplier/BOM and explicit identity gaps
quality_scope	reference product	Review each dedicated host and exact part completion, including electrical resistance/arc/inverter/transformer joining, induction brazing and electric plasma/arc hot-spray architectures. HAKKO layer exception models and Metco optional tungsten lining remain item-specific. Catalogue spare availability, gas compatibility/power/lifetime claims and maximum workpiece/host ratings prove no universal shipment, factory chemistry, part mass or trial recipe.	primary original configuration and principal-function review

9. Validation Rules

rule_id	Rule	source_ids
validate_scope	Require exact dedicated part and reviewed electric joining/electric metal-carbide hot-spray host compatibility, full supplied state and identical bilingual one-kg net reference. Reject complete host, generic component, consumable powder/wire, nonelectric dedicated part or ordinary paint-spray item as category reference.	cpc
validate_makebuy	Reject duplicated completed bought-module manufacture, unpaired internal transfers, assumed replacement shipment/fill or customer use presented as factory load. Retain actual attributable failed/repeated tests/rework; coatings and bought electronics must match actual completed state.	cpc; hakko-parts; hakko-tip; metco-nozzles; metco-spares; castolin-parts; resistance-parts; coil-actual
validate_balances	Require own-stream element/water/solvent balances, post-control species-specific concentration × matched flow/time/state plus independent fugitive basis. Utility common-period imports/actual generation/exports/storage reconcile assigned process loads and only unassigned residual. Gross heat deducts independent return once on same datum; net heat never deducts twice.
validate_species	Total Cr differs from Cr(VI); gross oxide/fume differs from contained element; PM10 includes finer fractions and must not duplicate constituent emission accounting. Molecular NO2 differs from NOx as NO2-equivalent. State20, CTUe or cable-Energy physical proxies, conflicting grades/routes/compartments and unqueried identities are unavailable. Report accepted input/performed/skipped checks/findings/completeness truthfully.

10. Published Dataset Profile

Field	Value
dataset_role	foreground_data_package
downstream_use	secondary_dataset; background_dataset; process; lifecyclemodel
allowed_use	Declared actual dedicated electric joining and electric metal/carbide hot-spray part manufacture with compatible supplied configuration
excluded_use	Complete-host/generic-part substitutions, universal coating/trial recipes, customer lifetime replacements and unreviewed adjacent nonelectric/cold-spray hardware
required_metadata	All qualifiers; actual Qattr/Naccepted/Dnet/native units; part/BOM/makebuy/route/site/period/provider/transport/treatment; tests/allocation and gaps
required_quality_disclosure	Measured/estimated/missing, calibration/sampling/uncertainty, physical residuals, supplier/identity/scope gaps and performed/skipped check completeness
update_trigger	Dedicated host/part/BOM/grade/coating/completion/makebuy/provider/site/period/test or treatment changes

11. Data Sources

source_id	type	title	reference	used_for
cpc	official_guidance	Central Product Classification Version 3.0, Explanatory Notes	https://unstats.un.org/unsd/classifications/Econ/Download/In%20Text/CPC_Ver_3.0_Exp_Notes_30Jun2025.pdf	Actual original dedicated-part scope, construction and observed manufacturing interfaces only; not a universal recipe, mass, load or life.
hakko-parts	handbook	HAKKO FX-971 Replacement Parts	https://www.hakko.com/english/products/hakko_fx971_parts.html	Actual original dedicated-part scope, construction and observed manufacturing interfaces only; not a universal recipe, mass, load or life.
hakko-tip	handbook	Tip life	https://www.hakko.com/english/support/maintenance/detail.php?seq=163	Actual original dedicated-part scope, construction and observed manufacturing interfaces only; not a universal recipe, mass, load or life.
metco-nozzles	handbook	3MB and 9MB Tungsten-Lined Nozzles	https://www.oerlikon.com/ecoma/files/SF-0013_3MB_9MB_W-Nozzles_EN.pdf?download=true	Actual original dedicated-part scope, construction and observed manufacturing interfaces only; not a universal recipe, mass, load or life.
metco-spares	handbook	Oerlikon Metco graded spares	https://www.oerlikon.com/ecoma/files/FLY-0003_SpareParts_EN.pdf?download=true	Actual original dedicated-part scope, construction and observed manufacturing interfaces only; not a universal recipe, mass, load or life.
castolin-parts	handbook	MIG/MAG torches and accessories	https://shop.castolin.com/en-gb/products/welding-torch/mig-mag-torches-accessories	Actual original dedicated-part scope, construction and observed manufacturing interfaces only; not a universal recipe, mass, load or life.
resistance-parts	handbook	TUFFALOY Straight Welding Electrode Holders	https://tjsnow.com/resistance-welding-supplies/tuffaloy-resistance-welding-products/electrode-holders/straight-welding-electrode-holders/	Actual original dedicated-part scope, construction and observed manufacturing interfaces only; not a universal recipe, mass, load or life.
coil-actual	handbook	The Art and Science of Coil Manufacturing at Ambrell	https://www.ambrell.com/blog/art-and-science-of-induction-coil-manufacturing	Actual original dedicated-part scope, construction and observed manufacturing interfaces only; not a universal recipe, mass, load or life.

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Structured rule index

This index comes from verified structured.yaml and retains the canonical English rule text.

System boundary rules · 3

Rule ID	Applies to	Rule	Source IDs
`boundary_scope`	foreground_system_boundary	A part must be dedicated to a reviewed electric solder/braze/weld or electric metal/carbide hot-spray host. Generic purchased goods and consumable feed are inputs only, not automatically reference parts; auxiliary controls do not establish principal heating function.	cpc
`boundary_makebuy`	foreground_system_boundary	Use actual complete bought modules once, excluding their embedded stock and manufacture. Actual local manufacture uses separately queried ingredients/operations; partial bought states disclose remaining work. Replacement listing never proves included host or spare shipment.	cpc, hakko-parts, hakko-tip, metco-nozzles, metco-spares, castolin-parts, resistance-parts, coil-actual
`boundary_test`	foreground_system_boundary	Include attributable observed part manufacture, finishing, failed/repeated factory tests and dispatch. Separate retained shipped components/fills from consumed trial coupons/fillers/gases/coolant and customer lifetime operation; leak-only inspection invents no spraying/welding recipe.	coil-actual, metco-nozzles, hakko-tip

Allocation rules · 2

Rule ID	Applies to	Rule	Source IDs
`allocate_burdens`	foreground_burden_allocation	Separate configuration/site/common-period records first. Direct component/operation/test records precede allocation; shared services use a documented causal metered basis only for unassigned residual. Attributable reject/rework/test burden remains; do not dilute with total unrelated plant output.
`allocate_scrap`	foreground_burden_allocation	Retained recoverable materials are stock/paired returns; actual external coproducts need explicit allocation/substitution method and compatible output state. Waste transfer receives no automatic avoided-primary-metal credit.

Validation rules · 4

Rule ID	Applies to	Rule	Source IDs
`validate_scope`	foreground_dataset_conformance	Require exact dedicated part and reviewed electric joining/electric metal-carbide hot-spray host compatibility, full supplied state and identical bilingual one-kg net reference. Reject complete host, generic component, consumable powder/wire, nonelectric dedicated part or ordinary paint-spray item as category reference.	cpc
`validate_makebuy`	foreground_dataset_conformance	Reject duplicated completed bought-module manufacture, unpaired internal transfers, assumed replacement shipment/fill or customer use presented as factory load. Retain actual attributable failed/repeated tests/rework; coatings and bought electronics must match actual completed state.	cpc, hakko-parts, hakko-tip, metco-nozzles, metco-spares, castolin-parts, resistance-parts, coil-actual
`validate_balances`	foreground_dataset_conformance	Require own-stream element/water/solvent balances, post-control species-specific concentration × matched flow/time/state plus independent fugitive basis. Utility common-period imports/actual generation/exports/storage reconcile assigned process loads and only unassigned residual. Gross heat deducts independent return once on same datum; net heat never deducts twice.
`validate_species`	foreground_dataset_conformance	Total Cr differs from Cr(VI); gross oxide/fume differs from contained element; PM10 includes finer fractions and must not duplicate constituent emission accounting. Molecular NO2 differs from NOx as NO2-equivalent. State20, CTUe or cable-Energy physical proxies, conflicting grades/routes/compartments and unqueried identities are unavailable. Report accepted input/performed/skipped checks/findings/completeness truthfully.

Processes and inputs/outputs · 7

Process ID	Process name	Input flows	Output flows
`fabrication`	Dedicated conductive and structural part fabrication	8	0
`assembly`	Dedicated part assembly	21	0
`finish`	Part cleaning and local surface finishing	10	0
`test`	Actual factory inspection and functional trials	13	0
`services`	Unassigned shared services	4	0
`dispatch`	Accepted part dispatch and packaging	3	1
`residues`	Actual residues and direct emissions	0	19

Complete field inspector

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Dedicated parts for electric soldering, brazing, welding and metal/carbide hot-spraying apparatus

Content languages

Readiness

Classification mapping

Source

1. Scope and Applicability

2. Product Category Identity

3. Reference Flow

4. Measurement and Unit Rules

5. System Boundary

Boundary Abstraction

6. Process Inventory Structure

Process Map

Process: Dedicated conductive and structural part fabrication (fabrication)

Inputs

Product flows

T2 copper rod for local conductive parts (copper)

Copper tubing for local work coils (cutube)

CuCrZr rod for contact parts (cucrzr)

Brass rod for dedicated fittings (brass)

Carbon steel sheet for local dedicated housings (steel)

Structural aluminium profile (aluminium)

Tungsten rod for local refractory inserts (tungsten)

Machining cutting liquid (cutfluid)

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Elementary flows

Process: Dedicated part assembly (assembly)

Inputs

Product flows

Bought completed dedicated joining or spray part (boughtpart)

Alumina electrical insulating part (ceramic)

Finished PTFE tube (ptfe)

Moulded silicone rubber part (silicone)

Nitrile rubber gasket (gasket)

Supplied low-voltage copper cable (cable)

Completed populated control board (pcb)

Completed dedicated welding transformer (transformer)

Completed soldering iron ceramic heater (heater)

Completed induction brazing work coil (coil)

Completed steel-spiral MIG wire liner (liner)

Completed tungsten-lined copper plasma nozzle (nozzle)

Completed electric-arc-spray wire feed roller (wirefeed)

Steel assembly screw (screw)

Roller bearing installed in dedicated feeder part (bearing)

Tin silver copper solder alloy for local part manufacture (solder_manufacture)

Silver copper zinc brazing alloy for local part manufacture (braze_manufacture)

Rosin soldering flux for local part manufacture (flux_manufacture)

Carbon steel solid welding wire for local part manufacture (weld_manufacture)

Gaseous oxygen for local joining or trial for local part manufacture (oxygen_manufacture)

Retained supplied deionised water fill (retained_di)

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Elementary flows

Process: Part cleaning and local surface finishing (finish)

Inputs

Product flows

Isopropanol cleaning liquid (ipa)

Ferrous chloride plating ingredient (ferrous)

Chromium trioxide plating ingredient (chromium)

Anhydrous nickel sulphate plating ingredient (nickel)

Nickel sulphate hexahydrate plating ingredient (nickelhyd)

Sulfuric acid feed (acid)

Sodium hydroxide cleaning ingredient (alkali)

Tin rod retained by local tinning (tin)

Process washing water (water)

Deionised process water (di)

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Elementary flows

Process: Actual factory inspection and functional trials (test)

Process: Dedicated conductive and structural part fabrication (`fabrication`)

T2 copper rod for local conductive parts (`copper`)

Copper tubing for local work coils (`cutube`)

CuCrZr rod for contact parts (`cucrzr`)

Brass rod for dedicated fittings (`brass`)

Carbon steel sheet for local dedicated housings (`steel`)

Structural aluminium profile (`aluminium`)

Tungsten rod for local refractory inserts (`tungsten`)

Machining cutting liquid (`cutfluid`)

Process: Dedicated part assembly (`assembly`)

Bought completed dedicated joining or spray part (`boughtpart`)

Alumina electrical insulating part (`ceramic`)

Finished PTFE tube (`ptfe`)

Moulded silicone rubber part (`silicone`)

Nitrile rubber gasket (`gasket`)

Supplied low-voltage copper cable (`cable`)

Completed populated control board (`pcb`)

Completed dedicated welding transformer (`transformer`)

Completed soldering iron ceramic heater (`heater`)

Completed induction brazing work coil (`coil`)

Completed steel-spiral MIG wire liner (`liner`)

Completed tungsten-lined copper plasma nozzle (`nozzle`)

Completed electric-arc-spray wire feed roller (`wirefeed`)

Steel assembly screw (`screw`)

Roller bearing installed in dedicated feeder part (`bearing`)

Tin silver copper solder alloy for local part manufacture (`solder_manufacture`)

Silver copper zinc brazing alloy for local part manufacture (`braze_manufacture`)

Rosin soldering flux for local part manufacture (`flux_manufacture`)

Carbon steel solid welding wire for local part manufacture (`weld_manufacture`)

Gaseous oxygen for local joining or trial for local part manufacture (`oxygen_manufacture`)

Retained supplied deionised water fill (`retained_di`)

Process: Part cleaning and local surface finishing (`finish`)

Isopropanol cleaning liquid (`ipa`)

Ferrous chloride plating ingredient (`ferrous`)

Chromium trioxide plating ingredient (`chromium`)

Anhydrous nickel sulphate plating ingredient (`nickel`)

Nickel sulphate hexahydrate plating ingredient (`nickelhyd`)

Sulfuric acid feed (`acid`)

Sodium hydroxide cleaning ingredient (`alkali`)

Tin rod retained by local tinning (`tin`)

Process washing water (`water`)

Deionised process water (`di`)

Process: Actual factory inspection and functional trials (`test`)

Tin silver copper solder alloy (`solder`)

Silver copper zinc brazing alloy (`braze`)

Rosin soldering flux (`flux`)

Carbon steel solid welding wire (`weld`)

Gaseous argon test medium (`argon`)

Nitrogen protective purge gas (`nitrogen`)

Gaseous helium test medium (`helium`)

Gaseous hydrogen test medium (`hydrogen`)

Gaseous oxygen for local joining or trial (`oxygen`)

Aluminium spray-test wire (`alwire`)

WC-Co thermal spray test powder (`wc`)

Carbon steel factory test coupon (`coupon`)

Factory test deionised water (`test_di`)

Process: Unassigned shared services (`services`)

Factory electricity (`electricity`)

Factory compressed air (`air`)

Purchased industrial heat (`heat`)

Service tap water (`tap`)

Process: Accepted part dispatch and packaging (`dispatch`)

Corrugated packaging board (`board`)

LDPE packaging foil (`film`)

Dispatch wood pallet (`pallet`)

Accepted dedicated electric-joining or hot-spray part (`finished_output`)

Process: Actual residues and direct emissions (`residues`)

Outgoing steel machining scrap (`wsteel`)

Outgoing copper machining scrap (`wcu`)

Outgoing tungsten machining scrap (`wtungsten`)

Rejected alumina insulating ceramic (`wceramic`)

Outgoing spent isopropanol (`spentipa`)

Outgoing industrial wastewater (`wastewater`)

Outgoing metal hydroxide plating sludge (`sludge`)

Transferred collected metal grinding dust (`dust`)

Collected thermal spray test overspray (`testwaste`)

Outgoing insulated copper cable offcuts (`cablewaste`)

Outgoing LDPE packaging offcuts (`wfilm`)

Fossil carbon dioxide to air (`co2`)

Isopropanol to air (`ipair`)