TianGong PCR

Machine-tools for drilling, boring or milling metal

Machine-tools for drilling, boring or milling metal: This PCR defines factory-gate production of complete new metal drilling, boring or milling machines. It covers the…

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  • Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.

Classification mapping

CPC 3.0:44214 · exact

Source

1. Scope and Applicability

This PCR defines factory-gate production of complete new metal drilling, boring or milling machines. It covers the integration route starting with purchased, finished machine modules, followed by assembly, alignment, factory testing and packing. Upstream module production remains mandatory through linked cradle-to-gate datasets; the starting condition is a modelling boundary, not a permission to omit casting, machining, electronics or coating. In-house module manufacture must be expanded into separately measured operations before using this PCR for that site.

Manual and CNC machines may be represented only with explicit configuration and comparable capability. A CPC label does not establish equivalence: machining centres, single-station unit-construction machines, multi-station transfer machines, lathes, threading-only machines, abrasive-finishing machines, handheld drills, replacement parts and machining services are outside this identity. Do not silently include an automatic tool-changing machining centre under a milling-machine label; refer doubtful multifunction classifications for boundary review. The Chinese title is an author translation of the verified UN English identity, not an official UN Chinese title.

The card set describes concrete module-level and conditional test exchanges, not an exhaustive catalogue of every machine design. Reconcile the actual supplier BOM and site records to the complete declared configuration. A machine outside the stated module/consumable starting conditions requires additional named, atomic exchanges and process expansion; no “other materials” balancing row is allowed.

2. Product Category Identity

FieldValue
canonical_pcr_idpcr.metal-products-machinery-and-equipment.special-purpose-machinery.machine-tools-for-drilling-boring-or-milling-metal
classification_refsCPC 3.0: 44214 (un-cpc-3-0-structure-2025)
covered_productsNew complete drilling, boring and milling machines for metal; declared manual/CNC configuration.
excluded_productsMachining centres and transfer machines; lathes; threading-only and finishing machines; parts; handheld tools; machining services.
representative_productOne specified model/configuration; no representative machine weight is assumed.
production_routeIntegration of finished purchased modules, alignment, electrical/no-load acceptance, applicable cutting verification, packing.
market_stateComplete accepted new machine at manufacturing gate, with packaging separately inventoried.

3. Reference Flow

FieldValue
WhatOne complete machine of the declared model and configuration.
How muchM kg per one accepted finished machine.
How wellMeets its documented acceptance specification: geometry, spindle function, axis travel, safety-control tests and any required cutting result. Record capacity and accuracy; equal mass is not equal performance.
How long or cycleOne factory production and acceptance cycle; no assumed operating life or customer duty cycle.
reference_flow_linkfinished_machine
FieldValue
Reference amountM
Reference product flowMachine-tools for drilling, boring or milling metal 8fdae16a-d4a8-430d-ad3b-c7459b3eab6c
Reference flow propertyMass 93a60a56-a3c8-11da-a746-0800200b9a66
Reference unit groupUnits of mass 93a60a57-a4c8-11da-a746-0800200c9a66
Reference unitkg
Required qualifiersModel; serial/configuration boundary; drilling/boring/milling function; manual/CNC control; axis travel; spindle rating; rated work envelope; acceptance criteria; installed accessories; initial fluid fill; net mass M; site; year; module starting state.

Required qualifiers must accompany the foreground data package. Record machine count and mass together. Never substitute the example manual’s weight or infer M from power, price, capacity or another machine.

4. Measurement and Unit Rules

rule_idApplies toRequired propertyRequired unitRule
mr_massreference productMasskgM = accepted net mass of one complete machine of the same configuration in kg; collect using cp_mass.
mr_inventoryAll mass rowsMasskgWeigh each exchange or reconcile a verified mass BOM with stock issues and returns. All amounts use the same accepted-machine denominator under cr_normalize; declare wet/dry basis and avoid counting nested module parts twice.
mr_energyelectricityEnergykWhUse metered active electrical energy, not installed power. Convert measured joules to kWh only with 1 kWh = 3.6 MJ. Use cp_energy and cr_normalize.
mr_liquidLiquid mass rowsMasskgPrefer weighing. A volume record requires product-specific density at recorded temperature and conversion mass = volume × density with consistent units; no generic water density for oil.

5. System Boundary

rule_idApplies toRulesource_ids
sb_upstreamModule supplyCradle-to-gate results must include all module and consumable upstream production, inbound transport and contracted finishing. Purchased-module integration is not a gate-to-gate substitute for complete production.
sb_foregroundassemblyInclude actual assembly, alignment, first lubrication, internal electric handling, test runs including failed/repeated runs, packing and attributed workshop overheads. Allocate shared electricity, never omit it because no dedicated meter exists.grizzly-g0704-2018
sb_testsproof_cut; wet_proof_cutActivate only the actually performed test branches. Declare coupon material, tool identity and dry/neat-oil state. An emulsion or carbide tool requires separately named inputs, waste and relevant emissions; do not substitute the listed identities.jrc-fabricated-metal-bemp-2020
sb_fatesWaste and emissionsLink each dispatched waste to its actual treatment. Account for oil carried on chips/cloth separately from drained oil. If mist, evaporation, leakage, aqueous discharge or onsite combustion actually occurs, quantify and add each identified exchange; never assume zero from absence of a preset card.jrc-fabricated-metal-bemp-2020
sb_downstreamDownstream stagesExclude customer delivery, installation foundations, operation, maintenance and machine end of life from the factory-gate result. Report any separate life-cycle extension with its own scenarios, never blend it into production.

Boundary Abstraction

FieldValue
declared_starting_conditionFinished, machined/coated structural unit; complete worktable/feed module; powered spindle head; wired control unit ready for integration.
starting_condition_roleExplicit module-level interface for foreground collection, not a raw-material exclusion.
product_classification_scopeComplete metal drilling/boring/milling machine, not a collection of parts or a machining service.
recursive_input_ruleExpand each purchased assembly in its own upstream dataset until supply-chain coverage is complete; do not also enter its embedded materials in this foreground inventory.
upstream_dataset_requirementSupplier/configuration-matched mass and technology; component fabrication, electronics, coating and transport explicitly covered. Missing supplier detail is a disclosed data-quality gap requiring a justified background model, not zero burden.
disclosurePublish module boundary/BOM, outsourced operations, transport legs, exclusions with justification and changes needed for in-house fabrication or alternative test routes.

6. Process Inventory Structure

Process Map

process_idprocess_nameinclusioninclusion_conditionrolequantitative_reference
assemblyIntegration, testing and packingrequiredAlways for the declared assembly routeforeground productionfinished_machine
proof_cutCarbon-steel proof cuttingconditionalInclude when the acceptance specification requires cutting a carbon-steel coupon with a solid HSS tool; otherwise disclose its absence. Different coupon or tool materials require separately identified exchanges.foreground productionfinished_machine
wet_proof_cutNeat-oil proof-cut fluid circuitconditionalInclude only when proof cutting actually uses neat mineral cutting oil. Dry proof cutting excludes this circuit.foreground productionfinished_machine

Process: Integration, testing and packing (assembly)

Inputs

Product flows
Assembled machine-tool bed and column (structure)

One physically assembled structural unit received ready for integration. Its upstream dataset includes casting, machining, coating and attached structural parts. Do not substitute raw cast iron or double-count its embedded parts.

  • Selected flow: Assembled machine-tool bed and column
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_bom
  • Sources: grizzly-g0704-2018
Machine-tool worktable and feed assembly (table_feed)

Record the installed worktable/feed module including its slides, screws and integrated drive. Match the actual purchased assembly boundary; record an independently purchased additional module separately, not as an unspecified residual.

  • Selected flow: Machine-tool worktable and feed assembly
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_bom
  • Sources: grizzly-g0704-2018
Powered machine-tool spindle head assembly (spindle_head)

One ready-to-install powered head, including motor, bearings, spindle, housing, tool holder and its integral guard. Supplier bill of materials must document these inclusions. Do not separately count the embedded motor or bearings.

  • Selected flow: Powered machine-tool spindle head assembly
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_bom
  • Sources: grizzly-g0704-2018
Wired machine-tool electrical control unit (control_unit)

Measure one wired control unit with enclosure, switching, wiring and controls. Declare whether CNC is integrated. A controller-only dataset cannot represent the complete wired unit.

  • Selected flow: Wired machine-tool electrical control unit
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_bom
  • Sources: grizzly-g0704-2018
Steel bolt (steel_bolt)

Measure separately issued assembly bolts, excluding fasteners already embedded in purchased modules. Grade, size and coating must be declared; separately supplied nuts and washers require their own named records. Verify the steel material identity against the site BOM or supplier specifications. This is a foreground collection requirement, not a material identity established by the G0704 manual.

  • Selected flow: Steel bolt
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_bom
  • Sources:
Machine-tool slideway lubricating oil (way_oil)

Record fresh slideway oil issued for initial lubrication and factory testing, less measured returns. Do not import customer maintenance consumption. State formulation and retained initial fill.

  • Selected flow: Machine-tool slideway lubricating oil
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_consumables
  • Sources: grizzly-g0704-2018
Lithium lubricating grease (lithium_grease)

Record the actual lithium grease used for initial lubrication. This row applies only to lithium-thickened grease; a different grease requires its own identity. Do not count supplier-filled bearings again. The G0704 citation supports only generic multi-purpose grease use, not lithium formulation. Verify the lithium-soap formulation from the actual site's product label, safety data sheet or supplier specification before including this row.

  • Selected flow: Lithium lubricating grease
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_consumables
  • Sources: grizzly-g0704-2018
Cotton Fabric (cotton_wipe)

Record dry cotton cloth used to wipe oil during assembly; no cleaning solvent is assumed. For reusable cloth, record new replacement mass and model actual off-site laundering separately when contracted. Verify the cotton fibre identity from site procurement records or supplier specifications. This is a foreground collection requirement, not a fibre identity established by the G0704 manual.

  • Selected flow: Cotton Fabric f8292a12-0851-4ed8-9ff3-18d5f4d302ff
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_consumables
  • Sources:
Wooden transport crate (wood_crate)

Record actual factory-gate crate mass separately from machine net mass, including its upstream manufacturing. Reusable crates use documented trips and losses, not an assumed lifetime.

  • Selected flow: Wooden transport crate
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_packaging
  • Sources:
Low density polyethylene packaging film (pe_film)

Record actual LDPE protective film mass. Declare polymer and recycled content; this row is not a proxy for foam, paper or straps. Omit only when the configuration uses no LDPE film.

  • Selected flow: Low density polyethylene packaging film
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_packaging
  • Sources:
Alternating current (electricity)

Meter total assembly, factory no-load run, optional proof-cutting and packaging electricity once. Include allocated workshop lighting and handling. Declare grid geography, voltage and year; nameplate power is not measured consumption. The database names its energy reference property Net calorific value; here the exchange remains active AC electrical energy, not fuel heat. Convert kWh to its reference MJ using the stated unit rule.

  • Selected flow: Alternating current 50657322-939c-4829-a87b-47c093bfa6a7
  • Flow property / unit: Net calorific value / kWh
  • Amount rule: Metered energy per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_energy
  • Sources: grizzly-g0704-2018

Outputs

Product flows
Machine-tools for drilling, boring or milling metal (finished_machine)

The sole reference output is one accepted complete machine of the declared configuration. Net mass M includes installed modules and retained initial lubricant, but excludes transport packaging and test coupons.

  • Selected flow: Machine-tools for drilling, boring or milling metal 8fdae16a-d4a8-430d-ad3b-c7459b3eab6c
  • Flow property / unit: Mass / kg
  • Amount rule: M kg
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_mass
  • Sources: un-cpc-3-0-structure-2025
Waste flows
Waste oil-contaminated cotton wiping cloth (oily_cotton)

Weigh dispatched oily cotton cloth, identify oil contamination and treatment route, and reconcile dry cloth plus absorbed oil. Do not represent this waste as clean cotton recycling.

  • Selected flow: Waste oil-contaminated cotton wiping cloth
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_waste
  • Sources:

Process: Carbon-steel proof cutting (proof_cut)

Inputs

Product flows
Carbon steel test coupon (steel_coupon)

Record the new carbon-steel coupon mass consumed by an actual acceptance proof cut. Record grade, initial and final mass and any reuse between machines. No coupon is assumed for a no-load-only acceptance plan.

  • Selected flow: Carbon steel test coupon
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_test
  • Sources: jrc-fabricated-metal-bemp-2020
High speed steel cutting tool (hss_tool)

Record the wear or replacement share of the actual solid HSS cutting tool used in acceptance. Declare geometry and grade. Carbide inserts, holders and HSS tools are distinct exchanges; this row cannot substitute for carbide tooling.

  • Selected flow: High speed steel cutting tool
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_test
  • Sources: jrc-fabricated-metal-bemp-2020

Outputs

Waste flows
Steel scrap, machining chips (steel_chips)

Weigh segregated carbon-steel chips from proof cutting. Declare oil contamination and measured drained oil separately. Reconcile chips with coupon mass loss, avoiding a second metal-loss estimate.

  • Selected flow: Steel scrap, machining chips c978e4fc-350b-4fb6-8021-90eb5a6ed034
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_test
  • Sources: jrc-fabricated-metal-bemp-2020
Waste carbon steel test coupon (spent_coupon)

Record the residual coupon mass only when discarded across the site boundary. A coupon retained for another test remains stock, not waste. Keep solid remnants separate from chips.

  • Selected flow: Waste carbon steel test coupon
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_test
  • Sources: jrc-fabricated-metal-bemp-2020
Waste high speed steel cutting tool (spent_hss)

Record discarded HSS tool mass attributable to acceptance tests and its recycling route. Retained reusable tools are stock. Do not assign tungsten-carbide scrap datasets to steel tooling.

  • Selected flow: Waste high speed steel cutting tool
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_test
  • Sources: jrc-fabricated-metal-bemp-2020

Process: Neat-oil proof-cut fluid circuit (wet_proof_cut)

Inputs

Product flows
Neat mineral cutting oil (cutting_oil)

Include only when a proof cut actually uses neat mineral cutting oil. Record fresh makeup minus unused returns; closed-loop recirculation is not new input. Water-miscible concentrate requires a separately identified concentrate and water inventory.

  • Selected flow: Neat mineral cutting oil
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_fluid
  • Sources: jrc-fabricated-metal-bemp-2020

Outputs

Waste flows
Waste cutting oil (waste_cutting_oil)

Weigh spent neat cutting oil dispatched for treatment; state contamination and fate. Recovered oil reused internally is an internal circulation, not an avoided-product credit or external waste output.

  • Selected flow: Waste cutting oil 80d926e3-0f76-4a19-9b1e-ffec9deb1216
  • Flow property / unit: Mass / kg
  • Amount rule: Measured mass per one accepted finished machine.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per one accepted finished machine
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_fluid
  • Sources: jrc-fabricated-metal-bemp-2020

7. Allocation and Co-product Handling

rule_idApplies toRulesource_ids
al_subdivideShared productionFirst subdivide by model/configuration and meter dedicated assembly/test operations. For shared metered energy use recorded productive and idle hours with measured load profiles; mass is not the default allocation driver for electrical testing. Publish numerator, denominator and excluded downtime.
al_reworkRejects and reworkInclude failed tests, rework and final rejection losses in the numerator of the cohort that produces accepted machines. Normalize by accepted output only; an unfinished or rejected machine is not an accepted reference output. Track returned components and stock movement without negative double credits.
al_recyclingRecoverable residuesNo automatic avoided-virgin-metal credit. Document waste/end-of-waste status and actual downstream treatment. Use one stated allocation convention consistently across supplier datasets; do not count internal recirculation as a co-product.jrc-fabricated-metal-bemp-2020

8. Foreground Data Collection, Calculation, and Quality Rules

The following protocols are prospective foreground collection requirements, not measured example data. Collect a complete production campaign or representative reporting period with accepted output, opening/closing stock and all test/rework events. No external consumption or waste range is adopted: the available manual and broader metal-sector report do not provide two independent compatible complete-machine datasets. Packaging and allocation rules below are author methodology requirements, not claims about the example manufacturer.

Data Collection Protocols

protocol_idprocess_idflow_rolerecord_typeraw_fieldscollection_methodunitfrequencytemporal_coveragesite_scopeaggregation_rulequality_evidence
cp_massassemblyfinished_machineacceptance weighingmodel; configuration; serial number; accepted net mass M; scale id; calibration; retained fill; acceptance resultWeigh the accepted complete machine on a calibrated scale, excluding transport packaging; reconcile the same configuration and acceptance record.kgeach configuration and production cohortsame declared production perioddeclared factory and configurationaccepted net mass per machinecalibration; signed ledger; acceptance/BOM/transfer reconciliation
cp_bomassemblystructure; table_feed; spindle_head; control_unit; steel_boltBOM and stock ledgersupplier; part id; module inclusions; grade; received mass; installed mass; returns; rework; NWeigh or use audited supplier mass BOM; reconcile stock issues, unchanged returns and installation records, including attributable rejects. Trace each module to a complete upstream dataset.kgeach received batch and accepted cohortsame declared production perioddeclared factory and configurationper one accepted finished machinecalibration; signed ledger; acceptance/BOM/transfer reconciliation
cp_consumablesassemblyway_oil; lithium_grease; cotton_wipeweighing and issue ledgerproduct identity; formulation; fresh issues; unused returns; inventory change; retained fill; absorbed mass; NWeigh containers before/after use, reconcile purchases and stock and distinguish retained lubricant from wiped-off oil. Record actual cloth reuse.kgeach batchsame declared production perioddeclared factory and configurationper one accepted finished machinecalibration; signed ledger; acceptance/BOM/transfer reconciliation
cp_packagingassemblywood_crate; pe_filmdispatch packaging recordcrate/film identity; mass; reused trips; replacement; losses; shipment; NWeigh actual packaging separately; reconcile dispatch counts and damaged packaging. Document any reuse allocation.kgeach shipmentsame declared production perioddeclared factory and configurationper one accepted finished machinecalibration; signed ledger; acceptance/BOM/transfer reconciliation
cp_energyassemblyelectricitysubmeter and operating logmeter id; start/end kWh; date; operating state; model; test/retest duration; shared loads; grid; NRead calibrated meters over the same cohort period; allocate shared workshop and handling loads by measured load and time. Include conditional proof-cut circuits exactly once.kWheach shift or test runsame declared production perioddeclared factory and configurationper one accepted finished machinecalibration; signed ledger; acceptance/BOM/transfer reconciliation
cp_wasteassemblyoily_cottonwaste transfer recorddry cloth; oil content; dispatched gross/net mass; stock; treatment; contractor; NWeigh each separated dispatch and retain transfer/treatment evidence; reconcile dry cloth and absorbed lubricant.kgeach dispatchsame declared production perioddeclared factory and configurationper one accepted finished machinecalibration; signed ledger; acceptance/BOM/transfer reconciliation
cp_testproof_cutsteel_coupon; hss_tool; steel_chips; spent_coupon; spent_hssproof-cut ledgeracceptance plan; coupon grade and initial/final mass; tool grade; replacement; chips; oil carryover; stock; test/retest; NWeigh coupons, drained chips and discarded remnants separately; allocate reusable tooling by documented cutting service or replacements. Preserve test result and rework linkage.kgeach proof cut and dispatchsame declared production perioddeclared factory and configurationper one accepted finished machinecalibration; signed ledger; acceptance/BOM/transfer reconciliation
cp_fluidwet_proof_cutcutting_oil; waste_cutting_oiloil circuit mass balanceoil formulation; fresh makeup; returns; beginning/end sump mass; drained waste; chip/cloth oil; losses; density if volumetric; NWeigh fresh makeup and separate waste dispatches; reconcile sump change, oil carried on chips/cloth and any measured air loss. Do not count circulating volume as consumption.kgeach test campaign and oil changesame declared production perioddeclared factory and configurationper one accepted finished machinecalibration; signed ledger; acceptance/BOM/transfer reconciliation

Calculation Rules

rule_idApplies toFormula or ruleInputsOutputsource_ids
cr_normalizeall inventory rowsq_i = Q_i / N. Q_i is the net measured exchange attributable to the cohort after documented allocation; N is the number of accepted machines of the same configuration. Reference output remains M kg per machine. N must be positive.Q_i; Nkg or kWh per one accepted finished machine
cr_mass_checkfinished_machineReconcile M with installed module/bolt mass plus retained fills. Packaging, wasted consumables, chips and coupons are excluded from M. Investigate differences against combined weighing/BOM uncertainty; do not force balance with invented material.M; installed masses; retained fillsdocumented net-mass reconciliation
cr_couponproof_cutOpening coupon stock + new coupon mass = closing reusable stock + dispatched remnants + chips + measured metal losses. Keep oil out of the dry-metal balance and include it in the oil balance.coupon, chip and stock recordsseparate metal and fluid balancesjrc-fabricated-metal-bemp-2020
cr_perkgoptional mass-normalized reportingFor an additional 1 kg presentation only, divide each per-machine exchange by the measured M of that same configuration. Preserve the original per-machine result and capability; never combine different M values without cohort weighting.q_i; Msupplementary exchange per kg of machine

Data Quality Requirements

requirement_idApplies toRequirementEvidence
dq_traceAll exchangesTrace measured foreground amounts to dated site records; distinguish measurement, supplier data, conversion and allocation. UUID resolution is identity evidence, never quantity evidence.raw ledgers and calculation workbook
dq_representativeModel and technologyDo not average manual bench drills and large CNC boring/milling machines without explicit configuration weights and comparability analysis. Declare geographic grid and supplier year differences.configuration list; period; supplier datasets
dq_gapsRanges and missing dataNo numerical industry guardrail is available for this module-level route. Require site collection rather than inserting zero or a midpoint. Investigate anomalous intensity using repeat measurements and balances, not an unsupported universal tolerance.gap register; uncertainty budget; reconciliation

9. Validation Rules

rule_idApplies toRulesource_ids
vr_identityReference and boundaryReject a data package without model, configuration, accepted count N, measured M and traceable acceptance evidence. Check classification exclusions before applying a machine UUID.un-cpc-3-0-structure-2025
vr_coverageBOM and process coverageRequire complete module boundary reconciliation and upstream datasets. Additional fluids, fasteners, packaging, rejected assemblies, waste and elementary releases must be recorded as specific exchanges when present. No umbrella or negative balancing exchanges.
vr_unitsAll rowsCheck property/unit, collection protocol, common accepted-machine basis and all density conversions. Reconcile net machine mass, coupon metal, oil and electric meter allocation without double counting.
vr_uuidSelected flowsAn unresolved UUID remains a named exchange requiring verified matching before dataset linking; do not substitute a raw-material or geographically incompatible proxy. Do not treat unresolved as absent or zero.
vr_testsproof_cut; wet_proof_cutRecord inclusion or absence against the acceptance plan, actual material and fluid identities, and all failed/repeated tests. Customer operating consumption must not enter factory production.grizzly-g0704-2018

10. Published Dataset Profile

FieldValue
dataset_roleForeground production data package for one declared complete machine configuration.
downstream_useLinked cradle-to-gate process and lifecyclemodel; reference flow definition.
allowed_useProduction assessment with complete upstream module coverage and measured site data.
excluded_useGeneric machine-service comparison; inferred lifetime performance; machining centres; incomplete gate-to-gate result labelled cradle-to-gate.
required_metadataReference qualifiers; BOM; module boundaries; N and M; year and geography; test branches; transport; grid; allocation; waste treatment.
required_quality_disclosureSource applicability, unresolved UUIDs, foreground gaps, missing compatible ranges, stock/measurement uncertainty and any justified background proxies.
update_triggerConfiguration, supplier-module boundary, acceptance plan, fluid/tool identity, grid, allocation or waste-route change.

11. Data Sources

Source idTypeReferenceUsed for
un-cpc-3-0-structure-2025official_guidanceUnited Nations Statistics Division, Central Product Classification Version 3.0, structure dated 30 June 2025CSV rows 44211–44218: classification identity and neighbouring exclusions; no inventory quantities.
grizzly-g0704-2018handbookGrizzly Industrial, Model G0704 Mill/Drill with Stand Owner’s Manual, revised July 2018, models manufactured since 05/16Printed pp. 3, 20, 36–37 (PDF pp. 5, 22, 38–39): component identification, powered commissioning test and distinct lubricant identities. One small mill/drill; not a universal BOM, factory test duration, machine mass or industry range.
jrc-fabricated-metal-bemp-2020official_guidanceEuropean Commission Joint Research Centre, Best Environmental Management Practice in the Fabricated Metal Products sector, EUR 30025 EN, 2020, DOI 10.2760/894966Sections 4.1 and 4.5, printed pp. 189–190 and 226 (PDF pp. 191–192 and 228): fluid forms and material-residue segregation/collection. Applied only to machining within acceptance or upstream module production; not complete-machine quantitative evidence. Excellence benchmarks are not empirical ranges.

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System boundary rules · 5
Rule IDApplies toRuleSource IDs
sb_upstreamModule supplyCradle-to-gate results must include all module and consumable upstream production, inbound transport and contracted finishing. Purchased-module integration is not a gate-to-gate substitute for complete production.
sb_foregroundassemblyInclude actual assembly, alignment, first lubrication, internal electric handling, test runs including failed/repeated runs, packing and attributed workshop overheads. Allocate shared electricity, never omit it because no dedicated meter exists.grizzly-g0704-2018
sb_testsproof_cut; wet_proof_cutActivate only the actually performed test branches. Declare coupon material, tool identity and dry/neat-oil state. An emulsion or carbide tool requires separately named inputs, waste and relevant emissions; do not substitute the listed identities.jrc-fabricated-metal-bemp-2020
sb_fatesWaste and emissionsLink each dispatched waste to its actual treatment. Account for oil carried on chips/cloth separately from drained oil. If mist, evaporation, leakage, aqueous discharge or onsite combustion actually occurs, quantify and add each identified exchange; never assume zero from absence of a preset card.jrc-fabricated-metal-bemp-2020
sb_downstreamDownstream stagesExclude customer delivery, installation foundations, operation, maintenance and machine end of life from the factory-gate result. Report any separate life-cycle extension with its own scenarios, never blend it into production.
Allocation rules · 3
Rule IDApplies toRuleSource IDs
al_subdivideShared productionFirst subdivide by model/configuration and meter dedicated assembly/test operations. For shared metered energy use recorded productive and idle hours with measured load profiles; mass is not the default allocation driver for electrical testing. Publish numerator, denominator and excluded downtime.
al_reworkRejects and reworkInclude failed tests, rework and final rejection losses in the numerator of the cohort that produces accepted machines. Normalize by accepted output only; an unfinished or rejected machine is not an accepted reference output. Track returned components and stock movement without negative double credits.
al_recyclingRecoverable residuesNo automatic avoided-virgin-metal credit. Document waste/end-of-waste status and actual downstream treatment. Use one stated allocation convention consistently across supplier datasets; do not count internal recirculation as a co-product.jrc-fabricated-metal-bemp-2020
Validation rules · 5
Rule IDApplies toRuleSource IDs
vr_identityReference and boundaryReject a data package without model, configuration, accepted count N, measured M and traceable acceptance evidence. Check classification exclusions before applying a machine UUID.un-cpc-3-0-structure-2025
vr_coverageBOM and process coverageRequire complete module boundary reconciliation and upstream datasets. Additional fluids, fasteners, packaging, rejected assemblies, waste and elementary releases must be recorded as specific exchanges when present. No umbrella or negative balancing exchanges.
vr_unitsAll rowsCheck property/unit, collection protocol, common accepted-machine basis and all density conversions. Reconcile net machine mass, coupon metal, oil and electric meter allocation without double counting.
vr_uuidSelected flowsAn unresolved UUID remains a named exchange requiring verified matching before dataset linking; do not substitute a raw-material or geographically incompatible proxy. Do not treat unresolved as absent or zero.
vr_testsproof_cut; wet_proof_cutRecord inclusion or absence against the acceptance plan, actual material and fluid identities, and all failed/repeated tests. Customer operating consumption must not enter factory production.grizzly-g0704-2018
Processes and inputs/outputs · 3
Process IDProcess nameInput flowsOutput flows
assemblyIntegration, testing and packing112
proof_cutCarbon-steel proof cutting23
wet_proof_cutNeat-oil proof-cut fluid circuit11

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