Cream separators
- Lifecycle status
- Candidate
- Content maturity
- Authored methodology
- Current version
- No published versionLast updated
- Readiness
- Review required
Methodology and translation states come from the source record; publishing this website does not change their review status.
Content languages
Status, classification and source details
Readiness
- Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.
Classification mapping
Source
1. Scope and Applicability
This PCR covers manufacture of complete machines whose principal function is separation of cream from milk: manual, small electric and industrial bowl/disc equipment. Actual Janschitz manual and electric configurations counter an all-industrial stainless-skid assumption; H7C is industrial architecture evidence, not a category average. Exclude generic laboratory or mineral centrifuges, entire dairy plants, independently supplied parts and downstream milk-separation services. Record actual technology and material by delivered configuration; throughput, fat ratio and service life are not factory manufacturing factors.
2. Product Category Identity
| Field | Value |
|---|---|
| canonical_pcr_id | pcr.metal-products-machinery-and-equipment.special-purpose-machinery.cream-separators |
| classification_refs | CPC 3.0 44511 |
| covered_products | Complete manual, small electric and industrial cream separators |
| excluded_products | Generic/mineral centrifuges; whole dairy plants; separate parts; milk separation service |
| representative_product | No category average; Janschitz manual/electric and H7C industrial examples kept separate |
| production_route | Actual material or bought component → evidenced make operations → assembly → acceptance → packing; alternatives separated |
| market_state | Accepted complete machine at manufacturer delivery gate with declared configuration and fill state |
3. Reference Flow
| Field | Value |
|---|---|
| What | Manufacture deliverable cream-separation equipment |
| How much | 1 kg net mass of accepted same-configuration machines; collection per accepted finished machine |
| How well | Conform to actual drawing, sanitary contact, drive and factory acceptance specifications; no category performance presumed |
| How long or cycle | One declared manufacture/acceptance period; no assumed service lifetime |
| reference_flow_link | finished_separator |
| Field | Value |
|---|---|
| Reference amount | 1 |
| Reference product flow | Accepted complete cream separator |
| Reference flow property | Mass 93a60a56-a3c8-11da-a746-0800200b9a66 |
| Reference unit group | Units of mass 93a60a57-a4c8-11da-a746-0800200c9a66 |
| Reference unit | kg |
| Required qualifiers | model; same configuration; manual/electric; bowl/discs; material/contact state; make/buy; included motor, drive, controls, frame, sanitary modules; net mass/factory fill; acceptance; site/period |
4. Measurement and Unit Rules
| rule_id | Applies to | Required property | Required unit | Rule |
|---|---|---|---|---|
reference_mass | reference product | Mass 93a60a56-a3c8-11da-a746-0800200b9a66 | kg | M = accepted net mass of one complete machine of the same configuration in kg; collect using cp_mass. |
contained_assay | physical material and species records | Mass | kg | Use own measured assay and wet/dry basis for each species; do not apply material assays to electricity or transport services. |
utility_units | utility records | Energy/volume | kWh; MJ; m3 | Retain raw meter units/conditions; convert with documented calorific value, density or enthalpy; rated power cannot substitute consumed electricity. |
5. System Boundary
| rule_id | Applies to | Rule | source_ids |
|---|---|---|---|
factory_gate | all processes | Collect actual manufacture to accepted manufacturer gate including scrap, rework, factory lubrication and qualification. Operation at the dairy, installation, replacement and end of life are separate downstream stages. | |
make_buy | BOM interfaces | For every bowl, disc, drive, bearing, hygienic connection, housing, skid and control item record make/buy, supplied state, actual alloy/polymer/compound and included operations. Charge either upstream finished component plus local assembly, or raw input plus actual manufacture; never both. | tetrapak-h7c-2025; janschitz-separator-architectures |
route_gate | actual route | Casting, forging, heat treatment, machining, forming, welding, passivation, anodizing, coating and polymer molding activate only on actual supplier/site route evidence. Product material does not prove its fabrication route; declared optional cards are not default recipes. | jrc-smitheries-foundries-2024; jrc-fabricated-metals-2020 |
extensions | actual exchanges | Anchor cards are conditional examples. Add each actual grade, chemical, gas, waste, utility and emission as its own specific exchange, including super-duplex, shaft steel, seals, belt, sensors, auxiliary box and oil if independently supplied. Missing identity is an explicit gap, never exclusion or zero. | |
upstream | external interfaces | Match provider geography, period, supply state and completed processes; add input transport and external waste treatment links. Cancel paired internal material/utility transfers without erasing their operating burdens. Incomplete upstream links prohibit an undisclosed complete cradle-to-gate claim. |
Boundary Abstraction
| Field | Value |
|---|---|
| declared_starting_condition | Actual supplied material or component with declared completed operations |
| starting_condition_role | Foreground supplier-state boundary |
| product_classification_scope | Complete cream-separation equipment; classification leaf is not fabrication evidence |
| recursive_input_rule | Bought same-category unfinished machine charged upstream once, subsequent local operations separate; paired internal transfers cancel |
| upstream_dataset_requirement | Match actual grade, formulation, state, technology, geography, period and supply interface; disclose gaps |
| disclosure | Delivered configuration, BOM, make/buy, test scope, stocks, allocation, uncertainty and exclusions |
Make/buy and architecture matrix
| Assembly | Rule |
|---|---|
| Bowl and discs | Bought finished versus actual blank processing; aluminium, duplex, super-duplex and stainless grades separate; do not infer forging from material |
| Manual drive or motor | Actual configuration only; embedded lubrication/electrical controls charged once; manual machine without motor has no motor input |
| Sanitary components and housing | Container, outlets, seals, connections, cast/molded part by drawing/material declaration; generic plastic/elastomer does not establish exact compound |
| Skid and control options | Actual supplied frame, sensors, PLC, auxiliary box and service kit; verify component inclusion and exclude unsupplied options |
6. Process Inventory Structure
Process Map
| process_id | process_name | inclusion | inclusion_condition | role | quantitative_reference |
|---|---|---|---|---|---|
casting | Conditional housing or bowl blank casting | conditional | Only actual site casting of documented alloy; purchased die-cast housing skips upstream casting | Foreground factory records | per 1 kg reference flow |
forging | Conditional shaft or bowl blank forging and heat treatment | conditional | Only a route card establishes forging or heat treatment; duplex bowl material does not prove forging | Foreground factory records | per 1 kg reference flow |
fabrication | Machining, disc forming, sheet fabrication and joining | conditional | Only actual make operations on measured parts; bought finished parts bypass their manufacture | Foreground factory records | per 1 kg reference flow |
finishing | Conditional cleaning, passivation, anodizing or coating | conditional | Activate each evidenced treatment separately, with its actual formulation; never presume a universal sanitary bath | Foreground factory records | per 1 kg reference flow |
assembly | Drive, bowl, sanitary circuit and configuration assembly | required | All machines; manual gearing and electric motor are alternatives; sensors and skid options follow delivered BOM | Foreground factory records | per 1 kg reference flow |
test | Factory acceptance and conditional wet testing | required | All release checks; only actual wet milk, water or cleaning tests contribute media; customer operation excluded | Foreground factory records | per 1 kg reference flow |
utilities | Residual shared services and conditional site generation | conditional | Only unassigned same-period utility loads; site generation documented separately | Foreground factory records | per 1 kg reference flow |
release | Net weighing, packing and manufacturer-gate dispatch | required | One accepted complete configuration and its shipped package | Foreground factory records | per 1 kg reference flow |
Process: Conditional housing or bowl blank casting (casting)
Only actual site casting of documented alloy; purchased die-cast housing skips upstream casting。
Inputs
Product flows
Aluminium casting alloy charge (al_charge)
Only for an actual aluminium casting batch; declare alloy grade, ingot or return state and charge assay.
- Selected flow: Aluminium casting alloy charge
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
janschitz-separator-architectures
Purchased factory electricity (cast_power)
Meter actual casting consumption; voltage and grid delivery geography must match supplier.
- Selected flow: Purchased factory electricity
- Flow property / unit: Energy / kWh
- Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_energy - Sources:
Outputs
Waste flows
Aluminium casting dross (al_dross)
Only actual removed dross; weigh wet/dry basis and assay retained aluminium independently of charge.
- Selected flow: Aluminium casting dross
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_waste - Sources:
Process: Conditional shaft or bowl blank forging and heat treatment (forging)
Only a route card establishes forging or heat treatment; duplex bowl material does not prove forging。
Inputs
Product flows
Duplex stainless steel bowl blank (duplex_blank)
Only the actually specified duplex grade and supply state; super-duplex requires its own distinct exchange.
- Selected flow: Duplex stainless steel bowl blank
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
tetrapak-h7c-2025
Purchased factory electricity (forge_power)
Only actual forging or electric heat treatment; record furnace and operation period.
- Selected flow: Purchased factory electricity
- Flow property / unit: Energy / kWh
- Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_energy - Sources:
jrc-smitheries-foundries-2024
Natural gas supplied to factory burner (forge_gas)
Only actual gas heating; retain measured volume, gas composition, conditions and calorific conversion.
- Selected flow: Natural gas supplied to factory burner
- Flow property / unit: Energy / MJ
- Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_energy - Sources:
jrc-smitheries-foundries-2024
Outputs
Waste flows
Stainless steel forging scale (forge_scale)
Actual scale generation; own metal and oxygen composition, not nominal blank alloy assay.
- Selected flow: Stainless steel forging scale
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_waste - Sources:
Process: Machining, disc forming, sheet fabrication and joining (fabrication)
Only actual make operations on measured parts; bought finished parts bypass their manufacture。
Inputs
Product flows
AISI 304 stainless steel sheet (steel304_sheet)
Only actual sheet for sanitary container, outlets or frame; retain thickness and annealed/finished supply state.
- Selected flow: AISI 304 stainless steel sheet
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
tetrapak-h7c-2025
AISI 316 stainless steel sheet (steel316_sheet)
Only specified AISI316 parts; do not replace 304 or duplex by one generic steel basket.
- Selected flow: AISI 316 stainless steel sheet
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
tetrapak-h7c-2025
Aluminium sheet for separator discs (al_disc_sheet)
Only actual made discs; alloy, temper, surface and disc drawing require factory records.
- Selected flow: Aluminium sheet for separator discs
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
janschitz-separator-architectures
Straight mineral metalworking oil (machining_oil)
Conditional actual straight-oil machining route; supplier formulation and additions recorded; aqueous concentrate is a separate exchange if used.
- Selected flow: Straight mineral metalworking oil
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
jrc-fabricated-metals-2020
Argon welding shielding gas (argon)
Only an evidenced actual argon shielded weld; mixed gas requires separate exact identity.
- Selected flow: Argon welding shielding gas
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
AISI 316L stainless steel welding wire (weld_wire)
Only the actual qualified filler and welding record; this is not a compulsory filler grade.
- Selected flow: AISI 316L stainless steel welding wire
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
Purchased factory electricity (fab_power)
Actual machining, forming and joining submeter loads including rejects and rework.
- Selected flow: Purchased factory electricity
- Flow property / unit: Energy / kWh
- Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_energy - Sources:
Outputs
Waste flows
Stainless steel machining chips (steel_chips)
Separate by actual alloy and contamination; measured mass and own assay, retained oil separate.
- Selected flow: Stainless steel machining chips
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_waste - Sources:
Aluminium disc fabrication scrap (al_scrap)
Actual measured disc offcuts or rejects; internal remelt return cancels paired transfers.
- Selected flow: Aluminium disc fabrication scrap
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_waste - Sources:
Spent mineral metalworking oil (spent_oil)
Actual removal to treatment; separate oil, water and suspended metals by analysis.
- Selected flow: Spent mineral metalworking oil
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_waste - Sources:
Process: Conditional cleaning, passivation, anodizing or coating (finishing)
Activate each evidenced treatment separately, with its actual formulation; never presume a universal sanitary bath。
Inputs
Product flows
Citric acid for passivation (citric_acid)
Only if actual recipe confirms citric passivation; record purity and solution concentration; nitric route requires independent nitric-acid card.
- Selected flow: Citric acid for passivation
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
Sulfuric acid for anodizing (sulfuric_acid)
Only documented aluminium anodizing with this acid; no inferred bath temperature, concentration or time.
- Selected flow: Sulfuric acid for anodizing
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
Isopropyl alcohol cleaning solvent (ipa)
Only actual solvent cleaning; neat or formulated state, purity and recovered stocks recorded.
- Selected flow: Isopropyl alcohol cleaning solvent
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_solvent.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_solvent - Sources:
Epoxy powder coating (epoxy_powder)
Only evidenced actual non-contact coated part; formulation, cure and capture records required; no coating presumed.
- Selected flow: Epoxy powder coating
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
Factory supplied rinse water (finish_water)
Actual makeup water; internal circulation is not another external purchase.
- Selected flow: Factory supplied rinse water
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_water.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_water - Sources:
Purchased factory electricity (finish_power)
Actual finishing loads; onsite generation is separately reconciled.
- Selected flow: Purchased factory electricity
- Flow property / unit: Energy / kWh
- Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_energy - Sources:
Outputs
Waste flows
Metal-bearing surface treatment sludge (finish_sludge)
Measured sludge moisture and each contained metal own assay; treatment destination and recovered content recorded.
- Selected flow: Metal-bearing surface treatment sludge
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_waste - Sources:
Surface treatment wastewater to external treatment (finish_effluent)
Actual discharged wastewater; water mass and dissolved/suspended species independently characterized.
- Selected flow: Surface treatment wastewater to external treatment
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_water.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_water - Sources:
Spent activated carbon containing isopropyl alcohol (solvent_capture)
Only actual capture; measure retained solvent separately from gross media mass.
- Selected flow: Spent activated carbon containing isopropyl alcohol
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_solvent.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_solvent - Sources:
Elementary flows
Isopropyl alcohol emitted to air (ipa_air)
Actual air release measurement or validated species balance; no total solvent loss assigned to air by default.
- Selected flow: Isopropyl alcohol emitted to air
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_solvent.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_solvent - Sources:
Process: Drive, bowl, sanitary circuit and configuration assembly (assembly)
All machines; manual gearing and electric motor are alternatives; sensors and skid options follow delivered BOM。
Inputs
Product flows
Finished cream separator bowl assembly (bought_bowl)
Purchased assembly only; exact material, disc configuration and completed supplier operations must match; do not charge embedded alloy again.
- Selected flow: Finished cream separator bowl assembly
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
tetrapak-h7c-2025;janschitz-separator-architectures
Manual cream separator gear and crank assembly (manual_drive)
Only the actual manual BOM; record gearing and lubrication state rather than presume a universal worm gear.
- Selected flow: Manual cream separator gear and crank assembly
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
janschitz-separator-architectures
Electric separator drive motor (motor)
Only actual electric drive; voltage, motor technology, power and supplied control state required; embedded copper and steel not charged twice.
- Selected flow: Electric separator drive motor
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
tetrapak-h7c-2025;janschitz-separator-architectures
Separator shaft bearing cartridge (bearing)
Only actual supplied bearing unit and shaft interface; material and oil content from provider declaration.
- Selected flow: Separator shaft bearing cartridge
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
tetrapak-h7c-2025
Finished stainless steel sanitary inlet module (sanitary_module)
Only purchased module for actual closed-feed machine; declare grade, connections, completed finish and included valves.
- Selected flow: Finished stainless steel sanitary inlet module
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
tetrapak-h7c-2025
EPDM sanitary seal (epdm_seal)
Only BOM-verified EPDM compound and contact approval; FDA-approved elastomer statement alone does not prove EPDM.
- Selected flow: EPDM sanitary seal
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
Finished aluminium die-cast separator housing (bought_cast_housing)
Only actual bought die-cast housing; retain alloy, supplied finish and included machining. Its upstream casting burden is charged once, with no parallel site casting charge.
- Selected flow: Finished aluminium die-cast separator housing
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
janschitz-separator-architectures
Polycarbonate separator housing (pc_housing)
Only actual polymer declaration proves polycarbonate; manufacturer generic plastic label is insufficient.
- Selected flow: Polycarbonate separator housing
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
Separator PLC control panel (plc)
Only supplied control package; list included sensor/electrical interfaces and keep auxiliary box separate if excluded by provider.
- Selected flow: Separator PLC control panel
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
tetrapak-h7c-2025
Mineral lubricating oil factory fill (lube_fill)
Only factory-filled oil outside purchased components; record actual grade and retained shipped fill; user-filled oil excluded.
- Selected flow: Mineral lubricating oil factory fill
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
Purchased factory electricity (assembly_power)
Actual assembly electricity including electric tools and control qualification.
- Selected flow: Purchased factory electricity
- Flow property / unit: Energy / kWh
- Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_energy - Sources:
Process: Factory acceptance and conditional wet testing (test)
All release checks; only actual wet milk, water or cleaning tests contribute media; customer operation excluded。
Inputs
Product flows
Purchased factory electricity (test_power)
Actual factory run testing only; nameplate power and milk throughput are not manufacturing factors.
- Selected flow: Purchased factory electricity
- Flow property / unit: Energy / kWh
- Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_energy - Sources:
tetrapak-h7c-2025
Factory supplied test water (test_water)
Only actual wet acceptance or cleaning water; startup, drain and rework included.
- Selected flow: Factory supplied test water
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_water.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_water - Sources:
Whole milk for factory separation test (test_milk)
Only an actually performed factory milk test; supplier composition and fat assay required; ordinary customer milk processing excluded.
- Selected flow: Whole milk for factory separation test
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
tetrapak-h7c-2025
Sodium hydroxide cleaning agent (test_naoh)
Only actual factory clean-in-place using this agent; purity and concentration measured; no assumed recipe.
- Selected flow: Sodium hydroxide cleaning agent
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
Purchased compressed air (test_air)
Only actual purchased air; pressure, reference conditions and leaks recorded; own compressor energy appears once.
- Selected flow: Purchased compressed air
- Flow property / unit: Volume / m3
- Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_energy - Sources:
Outputs
Product flows
Cream recovered from factory test (test_cream)
Only actual useful exported cream; record fat assay and disposition; not automatic coproduct or performance yield.
- Selected flow: Cream recovered from factory test
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
Waste flows
Discarded factory-test skim milk (test_milk_waste)
Only discarded skim milk; own solids and fat assays and treatment destination required.
- Selected flow: Discarded factory-test skim milk
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_waste - Sources:
Factory-test cleaning wastewater (test_effluent)
Actual effluent after test; water, residual fat, metal and cleaner species collected separately.
- Selected flow: Factory-test cleaning wastewater
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_water.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_water - Sources:
Process: Residual shared services and conditional site generation (utilities)
Only unassigned same-period utility loads; site generation documented separately。
Inputs
Product flows
Purchased factory electricity (shared_power)
Only positive evidenced residual unassigned consumption after all process loads; investigate negative residual, never clip it.
- Selected flow: Purchased factory electricity
- Flow property / unit: Energy / kWh
- Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_energy - Sources:
Purchased factory steam (shared_heat)
Only actual purchased steam; delivery enthalpy and condensate return reconciled; not added atop own boiler fuel.
- Selected flow: Purchased factory steam
- Flow property / unit: Energy / MJ
- Amount rule: Apply normalize_mass to q_item; reference_mass; cp_purchased_heat.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_purchased_heat - Sources:
Natural gas supplied to onsite generator (gen_gas)
Only actual site generation; distinguish fuel from imported electricity and reconcile measured generated output.
- Selected flow: Natural gas supplied to onsite generator
- Flow property / unit: Energy / MJ
- Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_energy - Sources:
Outputs
Elementary flows
Fossil carbon dioxide emitted to air (co2_air)
Only actual fossil combustion; carbon input and every carbon-bearing output/stock required; CO and NOx require separate species evidence.
- Selected flow: Fossil carbon dioxide emitted to air
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_emission.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_emission - Sources:
Process: Net weighing, packing and manufacturer-gate dispatch (release)
One accepted complete configuration and its shipped package。
Inputs
Product flows
Corrugated cardboard transport carton (cardboard)
Only actual carton; excluded from accepted machine net mass.
- Selected flow: Corrugated cardboard transport carton
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
Wood transport pallet (wood_pallet)
Only actual pallet; returnable ownership and trip burden disclosed.
- Selected flow: Wood transport pallet
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
Polyethylene protective film (pe_film)
Only actual film; declare polymer and measured packing use.
- Selected flow: Polyethylene protective film
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_material - Sources:
Outputs
Product flows
Accepted complete cream separator (finished_separator)
Delivered net machine configuration; supplied motor or manual drive, bowl, controls, frame and factory-retained fill included as actually shipped.
- Selected flow: Accepted complete cream separator
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: 1 kg.
- Value mode: Foreground record (
foreground_record) - Specificity: Site-specific (
site_specific) - Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
- Basis kind: Reference flow (
reference_flow) - Evidence kind: Collected record (
collected_record) - Collection protocol:
cp_mass - Sources:
tetrapak-h7c-2025;janschitz-separator-architectures
7. Allocation and Co-product Handling
| rule_id | Applies to | Rule | source_ids |
|---|---|---|---|
product_separation | configuration groups | Separate manual, small electric and industrial configurations before allocation. Allocate shared measured production burdens by documented causal machine time, heat demand or work orders; retain driver, total, recipient and uncertainty. Do not average across configurations. | |
scrap | external recovered material | Record actual scrap destination and retained oil/metal content. No automatic avoided virgin-metal credit; disclose any recycling model separately. Internal return is a paired transfer, not an external coproduct. | |
test_products | factory test outputs | Discarded test milk and wastewater are wastes. Useful test cream or skim milk requires measured quantity, quality, destination and causal separation before any coproduct allocation; no default sale, yield or dairy-process allocation. |
8. Foreground Data Collection, Calculation, and Quality Rules
Data Collection Protocols
| protocol_id | process_id | flow_role | record_type | raw_fields | collection_method | unit | frequency | temporal_coverage | site_scope | aggregation_rule | quality_evidence |
|---|---|---|---|---|---|---|---|---|---|---|---|
cp_mass | all applicable processes | reference mass | foreground_record | model; configuration; serial number; accepted net mass M | Weigh the accepted complete machine on a calibrated scale, excluding transport packaging; reconcile the same configuration and acceptance record. | kg | each batch or interval | same declared production period | same configuration/site/process | accepted net mass per machine | Calibration, matched samples, work orders, stocks, uncertainty and acceptance evidence |
cp_material | all applicable processes | measured exchange | foreground_record | batch; drawing; make/buy; grade; supplier state; gross and net issued mass; stock; accepted units; rejected units; assay | Weigh and reconcile receipts, issue/return records and BOM for same configuration and period; retain actual supplied compound and embedded scope. | kg | each batch or interval | same declared production period | same configuration/site/process | attributable material / accepted machines | Calibration, matched samples, work orders, stocks, uncertainty and acceptance evidence |
cp_energy | all applicable processes | measured exchange | foreground_record | meter; interval; process loads; imports; generation; export; storage; return; conditions; accepted units; allocation driver | Integrate calibrated interval meters for the same site period; reconcile whole-site meter and submeters without overlap; preserve purchased versus generated supply and measured causal allocation. | kWh; MJ; m3 | each batch or interval | same declared production period | same configuration/site/process | attributable electricity / accepted machines | Calibration, matched samples, work orders, stocks, uncertainty and acceptance evidence |
cp_water | all applicable processes | measured exchange | foreground_record | water meter; input moisture; stock; evaporation; discharge; reaction; paired returns; assay; accepted units | Measure external water and every actual moisture/output term with paired circulation records; convert volume using measured density and conditions. | kg | each batch or interval | same declared production period | same configuration/site/process | attributable water / accepted machines | Calibration, matched samples, work orders, stocks, uncertainty and acceptance evidence |
cp_waste | all applicable processes | measured exchange | foreground_record | waste lot; destination; measured mass; moisture; own metal/species assay; stock; paired return; accepted units | Use calibrated weighing and representative matched sampling for each stream; keep actual treatment and recycling destinations separate. | kg | each batch or interval | same declared production period | same configuration/site/process | attributable waste / accepted machines | Calibration, matched samples, work orders, stocks, uncertainty and acceptance evidence |
cp_solvent | all applicable processes | measured exchange | foreground_record | solvent identity; fresh mass; concentration; opening/closing stock; recovered; retained; captured assay; destroyed; air/non-air releases; accepted units | Measure species-resolved solvent inventory and discharge/capture samples; retain air-flow integration and destruction reaction evidence separately. | kg | each batch or interval | same declared production period | same configuration/site/process | attributable solvent / accepted machines | Calibration, matched samples, work orders, stocks, uncertainty and acceptance evidence |
cp_emission | all applicable processes | measured exchange | foreground_record | species; compartment; calibrated exhaust flow; concentration; time; fossil carbon; stocks; sampling uncertainty; accepted units | Integrate actual matched concentration and exhaust flow or validated species balance; no emission-factor or air-loss default. | kg | each batch or interval | same declared production period | same configuration/site/process | attributable emission / accepted machines | Calibration, matched samples, work orders, stocks, uncertainty and acceptance evidence |
cp_purchased_heat | utilities | purchased steam net delivered heat | foreground_record | delivered steam mass kg; own steam specific enthalpy MJ/kg; pressure; temperature; quality; separately measured condensate return mass kg; own return enthalpy MJ/kg; common enthalpy reference; calibrated heat meter; period; configuration; accepted count | Measure delivered steam mass and its own specific enthalpy at actual pressure, temperature and quality; subtract separately measured condensate-return mass times its own return enthalpy on the SAME enthalpy reference to obtain net delivered MJ. Alternatively use a calibrated net heat meter with return treatment recorded. Keep the same site period, accepted output and configuration; no assumed enthalpy, kg-to-MJ equivalence or simultaneous own-boiler fuel charge. | MJ | each interval | same declared production period | same configuration/site/process | attributable purchased heat / accepted machines | Calibrated mass/heat meters, state measurements, enthalpy derivation, return ledger and uncertainty |
For the same configuration/period, Q is attributable period exchange including reject and rework burdens, N is accepted count, and M is summed calibrated accepted net mass/N. Obtain q_item=Q/N, then normalize_mass gives q_ref=Q/summed accepted net mass. Weigh actual shipped components and factory-retained fill, excluding drained test media, packaging and rejected mass; never average configurations.
Calculation Rules
| rule_id | Applies to | Formula or rule | Inputs | Output | source_ids |
|---|---|---|---|---|---|
normalize_mass | all inventory rows | q_ref = q_item / M; q_item = exchange amount per one accepted finished machine; q_ref = exchange amount per 1 kg reference flow. | q_item; M; cp_mass | q_ref |
Data Quality Requirements
| requirement_id | Applies to | Requirement | Evidence |
|---|---|---|---|
| configuration | all records | Same configuration, period, denominator and process coverage; unknown never becomes zero | Acceptance, BOM, work orders |
| traceable_balance | physical streams | Trace mass/species assays to actual samples and stocks; combined uncertainty guides investigation | Calibration, assays, transfer ledger |
| source_limit | methodology and providers | Product leaflet proves architecture, not every factory route or provider identity; supplement actual process/recipe records | Provider interface, route cards |
9. Validation Rules
| rule_id | Applies to | Rule | source_ids |
|---|---|---|---|
identity | reference product and BOM | Verify one complete accepted cream-separation machine, actual configuration, calibrated net mass, delivered fill, manual/electric architecture and BOM make/buy interfaces. Exclude packaging, rejected machines and downstream milk throughput from denominator. | |
physical_mass | physical material streams | For the same configuration and period reconcile external inputs plus opening stock plus reaction addition with accepted product, rejects, scraps, slag/dross, sludge, wastewater, releases and closing stock. Pair each internal return by transfer id and quantity; no double counted recycle. | |
contained_species | contained metal and chemical species records | For each actual Al, Fe, Cr, Ni, Mo, carbon, fat or bath species, multiply each term by that term's OWN matched measured assay and wet/dry basis. Include accepted product, scrap, scale, dross, sludge, wastewater and emissions plus stocks, reaction sources/sinks and paired returns. Gross alloy mass is never contained-element mass; nominal feed alloy assay cannot stand for residue/product assay. | |
water_closure | physical water and moisture records | Reconcile supplied water and input moisture plus opening stock and reaction formation against product/fill moisture, wet scrap/sludge, liquid effluent, evaporation, reaction consumption and closing stock. Pair recirculation, rinses and condensate returns; Each wet input, product/fill, scrap, sludge, wastewater and opening/closing stock term uses its OWN measured moisture or water fraction, density where volume is converted, and matched wet/dry basis; gross wastewater is not its contained water. | |
solvent_closure | actual solvent-bearing material records | For each actual solvent reconcile fresh plus opening stock and generation against retained product, recovered external solvent, closing stock, air release, captured-media solvent, wastewater solvent and actual destruction/reaction products. Capture is transfer, not destruction; non-air residuals cannot default to air. Unexplained balance residual must not automatically be assigned to air, including unmeasured losses; investigate it using actual combined measurement, sampling, stock and allocation uncertainty. | |
utilities_closure | utility energy and service-media records | Reconcile all process loads and unassigned residual services to same-period site meters in matching units: purchased imports plus actual site generation plus opening storage/returns equal attributed loads plus exports, losses and closing storage. Allocate only unassigned residual; never add whole-factory imports atop submeters. Investigate negative residuals using period, unit and combined uncertainty; never clip. | |
emission_species | actual combustion and release species records | Fossil carbon balance does not determine CO or NOx. Keep measured NO, NO2 and NOx reported as NO2-equivalent distinct, with actual reporting convention and molecular-mass conversion; never treat an aggregate convention as an individual-species identity. Each claimed emission needs own measured species, actual compartment and sampling/flow integration; characterize wastewater species without treating external treatment as direct elementary discharge. | |
closure_uncertainty | physical balance residuals | Investigate closure residuals against actual combined scale/meter, sampling/assay, stock, reaction and allocation uncertainty and record corrective evidence. No universal tolerance, invented loss, default yield or balancing plug is permitted. Distinguish not_applicable with absence evidence, measured zero and unknown. | |
provider | external flow links | Verify exact flow type, reference property, unit, physical/chemical state and supply interface before binding any UUID; incompatible generic centrifuge, battery separator scrap or source-specific generated power cannot substitute. Resolve candidate identity and quantitative gaps before publication. |
10. Published Dataset Profile
| Field | Value |
|---|---|
| dataset_role | primary_dataset |
| downstream_use | secondary_dataset; background_dataset |
| allowed_use | Same-configuration machine manufacture input, downstream process/lifecyclemodel projection; declared manufacture boundary after links completed |
| excluded_use | Dairy separation service, generic centrifuge, entire plant, default lifetime or unverified category average |
| required_metadata | Configuration, net mass, architecture, grades, supply state, make/buy, tests, site/period, allocation and providers |
| required_quality_disclosure | Identity/provider gaps, route/recipe evidence, uncertainty, coverage, unknown and not_applicable |
| update_trigger | Configuration, supplier-state, route, recipe, measurement or boundary change |
11. Data Sources
| Source id | Type | Reference | Used for |
|---|---|---|---|
| tetrapak-h7c-2025 | handbook | Tetra Pak Separator H7C; footer 2025-06; https://www.tetrapak.com/content/dam/tetrapak/media-box/global/en/documents/tetra-pak-separator-h7c-pd-leaflet.pdf | Industrial architecture, contact materials and in-house acceptance; operating water/energy/GWP and nominal mass not manufacturing defaults |
| janschitz-separator-architectures | handbook | Janschitz, Milky Cream separators — Farmland; undated publisher page; https://business.janschitz-gmbh.at/en/cream-separators.html | Manual/small electric material and die-cast housing counterexample to industrial architecture; no rated capacity/mass defaults |
| jrc-smitheries-foundries-2024 | official_guidance | JRC, Smitheries and Foundries Industry BREF, 2024, doi:10.2760/4805267, section1.2.1 | Conditional forging/post-processing decomposition; does not prove any bowl is forged |
| jrc-fabricated-metals-2020 | official_guidance | JRC, Best Environmental Management Practice in Fabricated Metal Products manufacturing, 2020, doi:10.2760/894966, printed190 | Actual metalworking oil selection/formulation state; no mandatory fluid recipe or quantitative range |
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Structured rule index
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System boundary rules · 9
| Rule ID | Applies to | Rule | Source IDs |
|---|---|---|---|
factory_gate | all processes | Collect actual manufacture to accepted manufacturer gate including scrap, rework, factory lubrication and qualification. Operation at the dairy, installation, replacement and end of life are separate downstream stages. | |
make_buy | BOM interfaces | For every bowl, disc, drive, bearing, hygienic connection, housing, skid and control item record make/buy, supplied state, actual alloy/polymer/compound and included operations. Charge either upstream finished component plus local assembly, or raw input plus actual manufacture; never both. | tetrapak-h7c-2025, janschitz-separator-architectures |
route_gate | actual route | Casting, forging, heat treatment, machining, forming, welding, passivation, anodizing, coating and polymer molding activate only on actual supplier/site route evidence. Product material does not prove its fabrication route; declared optional cards are not default recipes. | jrc-smitheries-foundries-2024, jrc-fabricated-metals-2020 |
extensions | actual exchanges | Anchor cards are conditional examples. Add each actual grade, chemical, gas, waste, utility and emission as its own specific exchange, including super-duplex, shaft steel, seals, belt, sensors, auxiliary box and oil if independently supplied. Missing identity is an explicit gap, never exclusion or zero. | |
upstream | external interfaces | Match provider geography, period, supply state and completed processes; add input transport and external waste treatment links. Cancel paired internal material/utility transfers without erasing their operating burdens. Incomplete upstream links prohibit an undisclosed complete cradle-to-gate claim. | |
system_boundary_rule_6 | foreground_system_boundary | Bought finished versus actual blank processing; aluminium, duplex, super-duplex and stainless grades separate; do not infer forging from material | |
system_boundary_rule_7 | foreground_system_boundary | Actual configuration only; embedded lubrication/electrical controls charged once; manual machine without motor has no motor input | |
system_boundary_rule_8 | foreground_system_boundary | Container, outlets, seals, connections, cast/molded part by drawing/material declaration; generic plastic/elastomer does not establish exact compound | |
system_boundary_rule_9 | foreground_system_boundary | Actual supplied frame, sensors, PLC, auxiliary box and service kit; verify component inclusion and exclude unsupplied options |
Allocation rules · 3
| Rule ID | Applies to | Rule | Source IDs |
|---|---|---|---|
product_separation | configuration groups | Separate manual, small electric and industrial configurations before allocation. Allocate shared measured production burdens by documented causal machine time, heat demand or work orders; retain driver, total, recipient and uncertainty. Do not average across configurations. | |
scrap | external recovered material | Record actual scrap destination and retained oil/metal content. No automatic avoided virgin-metal credit; disclose any recycling model separately. Internal return is a paired transfer, not an external coproduct. | |
test_products | factory test outputs | Discarded test milk and wastewater are wastes. Useful test cream or skim milk requires measured quantity, quality, destination and causal separation before any coproduct allocation; no default sale, yield or dairy-process allocation. |
Validation rules · 9
| Rule ID | Applies to | Rule | Source IDs |
|---|---|---|---|
identity | reference product and BOM | Verify one complete accepted cream-separation machine, actual configuration, calibrated net mass, delivered fill, manual/electric architecture and BOM make/buy interfaces. Exclude packaging, rejected machines and downstream milk throughput from denominator. | |
physical_mass | physical material streams | For the same configuration and period reconcile external inputs plus opening stock plus reaction addition with accepted product, rejects, scraps, slag/dross, sludge, wastewater, releases and closing stock. Pair each internal return by transfer id and quantity; no double counted recycle. | |
contained_species | contained metal and chemical species records | For each actual Al, Fe, Cr, Ni, Mo, carbon, fat or bath species, multiply each term by that term's OWN matched measured assay and wet/dry basis. Include accepted product, scrap, scale, dross, sludge, wastewater and emissions plus stocks, reaction sources/sinks and paired returns. Gross alloy mass is never contained-element mass; nominal feed alloy assay cannot stand for residue/product assay. | |
water_closure | physical water and moisture records | Reconcile supplied water and input moisture plus opening stock and reaction formation against product/fill moisture, wet scrap/sludge, liquid effluent, evaporation, reaction consumption and closing stock. Pair recirculation, rinses and condensate returns; Each wet input, product/fill, scrap, sludge, wastewater and opening/closing stock term uses its OWN measured moisture or water fraction, density where volume is converted, and matched wet/dry basis; gross wastewater is not its contained water. | |
solvent_closure | actual solvent-bearing material records | For each actual solvent reconcile fresh plus opening stock and generation against retained product, recovered external solvent, closing stock, air release, captured-media solvent, wastewater solvent and actual destruction/reaction products. Capture is transfer, not destruction; non-air residuals cannot default to air. Unexplained balance residual must not automatically be assigned to air, including unmeasured losses; investigate it using actual combined measurement, sampling, stock and allocation uncertainty. | |
utilities_closure | utility energy and service-media records | Reconcile all process loads and unassigned residual services to same-period site meters in matching units: purchased imports plus actual site generation plus opening storage/returns equal attributed loads plus exports, losses and closing storage. Allocate only unassigned residual; never add whole-factory imports atop submeters. Investigate negative residuals using period, unit and combined uncertainty; never clip. | |
emission_species | actual combustion and release species records | Fossil carbon balance does not determine CO or NOx. Keep measured NO, NO2 and NOx reported as NO2-equivalent distinct, with actual reporting convention and molecular-mass conversion; never treat an aggregate convention as an individual-species identity. Each claimed emission needs own measured species, actual compartment and sampling/flow integration; characterize wastewater species without treating external treatment as direct elementary discharge. | |
closure_uncertainty | physical balance residuals | Investigate closure residuals against actual combined scale/meter, sampling/assay, stock, reaction and allocation uncertainty and record corrective evidence. No universal tolerance, invented loss, default yield or balancing plug is permitted. Distinguish not_applicable with absence evidence, measured zero and unknown. | |
provider | external flow links | Verify exact flow type, reference property, unit, physical/chemical state and supply interface before binding any UUID; incompatible generic centrifuge, battery separator scrap or source-specific generated power cannot substitute. Resolve candidate identity and quantitative gaps before publication. |
Processes and inputs/outputs · 8
| Process ID | Process name | Input flows | Output flows |
|---|---|---|---|
casting | Conditional housing or bowl blank casting | 2 | 1 |
forging | Conditional shaft or bowl blank forging and heat treatment | 3 | 1 |
fabrication | Machining, disc forming, sheet fabrication and joining | 7 | 3 |
finishing | Conditional cleaning, passivation, anodizing or coating | 6 | 4 |
assembly | Drive, bowl, sanitary circuit and configuration assembly | 11 | 0 |
test | Factory acceptance and conditional wet testing | 5 | 3 |
utilities | Residual shared services and conditional site generation | 3 | 1 |
release | Net weighing, packing and manufacturer-gate dispatch | 3 | 1 |
Complete field inspector
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