TianGong PCR

Direct-compressed acarbose50mg uncoated tablets in100-tablet bottles

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Content maturity
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Methodology and translation states come from the source record; publishing this website does not change their review status.

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Status, classification and source details

Readiness

  • Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.

Classification mapping

CPC 3.0:35260 · narrower

Source

1. Scope and Applicability

This PCR covers one finished pharmaceutical product subset: acarbose50mg uncoated oral tablets made by dry blending and direct compression of externally supplied API and excipients, counted into tightly closed100-tablet bottles and quality released. It is an environmental activity-data collection and inventory method. The50mg strength identifies active content, not a therapeutic dose, tablet weight, functional equivalence or patient outcome. (fda-precose-label-2015; huadong-acarbose-direct-compression-2007)

The2015 FDA PRECOSE label documents a real50mg tablet and100-count bottle presentation (NDC50419-861-51); it is historical identity evidence, not a current-label claim. The Huadong patent independently documents a feasible dry-blend/direct-compression route. It does not establish PRECOSE or any current SKU's recipe or route. A concrete dataset must independently trace the actual full formulation, route, ingredient supply and complete packaging; never assemble a fictitious manufacturer recipe by joining the two sources. No patent recipe, blending time, yield, dose, humidity, shelf life or emissions number is a default.

Exclude API fermentation/purification as this foreground product, all other actives/strengths, fixed-dose combinations, wet or dry granulation, coated/modified-release tablets, capsules, liquids, injections, herbal medicines, blister or bulk-tablet supply and repackaging of already finished tablets. Retain compatible upstream API/excipient burdens. The production profile ends at the unique new quality release of fully packed tablets; post-release warehousing/dispatch is a separate finished-goods account and must remain visible whenever that extension is included.

2. Product Category Identity

FieldValue
canonical_pcr_idpcr.other-transportable-goods-except-metal-products-machinery-and-equipment.other-chemical-products-man-made-fibres.medicaments-for-therapeutic-or-prophylactic-uses
classification_refsCPC3.0:35260; narrower
covered_productsAcarbose50mg uncoated tablets, dry blend/direct compression,100-count closed bottle
excluded_productsOther medicines, APIs as final product, other routes, strengths, dosage forms and pack presentations
representative_productActual qualifying50mg tablet SKU; historical PRECOSE100-count bottle is physical presentation evidence only, with no inferred proprietary route
production_routeReceipt/dispensing → dry blending/lubrication → direct compression/dedusting → bottle filling/closure/labelling → testing/unique new release
market_stateComplete tightly closed100-tablet bottle with actual closure, label and any evidenced seal/leaflet/outer packaging; net-tablet mass excludes packaging

3. Reference Flow

FieldValue
WhatSupply the specified finished acarbose tablet product
How much1kg net accepted finished tablets in100-tablet bottles at new quality release
How wellActual approved product specification and batch acceptance: identity, labelled50mg content, assay/uniformity, moisture, physical integrity, dissolution/disintegration and package integrity; no clinical equivalence claim
How long or cycleOne declared representative manufacturing/release cohort and period; no treatment course or patient lifetime
reference_flow_linkfinished_tablets
FieldValue
Reference amount1
Reference product flowAcarbose tablet e0ae1660-e0d6-4830-aadd-126c4c1a6aa4
Reference flow propertyMass 93a60a56-a3c8-11da-a746-0800200b9a66
Reference unit groupUnits of mass 93a60a57-a4c8-11da-a746-0800200c9a66
Reference unitkg
Required qualifiersManufacturer/site/country/period; actual SKU/lot and approved specification; complete formula and each acquired ingredient grade/state/assay/moisture; direct-compression route evidence; uncoated50mg strength; measured whole-tablet net mass;100 tablets/bottle and complete packaging bill; unique new release gate and cohort; failed/reworked/returned batches; opening/closing WIP and carried burdens; finished-stock/dispatch account; utilities/geography/provider; waste and emissions destinations

Declare all qualifiers in the concrete package metadata or equivalent fields. The native tablet record has no geography, strength, packaging or route restriction beyond production mix at plant. Its35240 classification is a disclosed metadata inconsistency, not proof that the explicit finished tablet is pure sugar. No scientific or mapping approval follows from this identity.

4. Measurement and Unit Rules

rule_idApplies toRequired propertyRequired unitRule
reference_massreference productMasskgUse1kg net whole-tablet mass at unique new packed-product quality release. cp_release measures Q; include API, excipients and actual moisture, exclude all packaging and destroyed samples.
count_massfinished_tabletsMasskgFor each same-SKU/lot cohort measure net whole-tablet mass from calibrated tare-corrected weighing or representative counted tablet samples. Q=sum(N_lot×measured mean tablet mass_lot in kg).100 tablets/bottle converts counts only;50mg active/tablet never substitutes for whole-tablet mass. Do not pool incompatible configurations.
electricity_conversionelectricityNet calorific valueMJRecord raw metered kWh or MJ.1kWh=3.6MJ from the exact native energy unit chain; preserve CN,<1kV,grid-average to-user restrictions and do not interpret NCV as a fuel dose.
raw_unitsall inventory rowsActual declared propertykg; MJConvert raw quantities before the sole normalize_period operation. A rate multiplied by its matching duration yields a total; an already integrated liquid/gas volume gets no extra time factor. Volume-to-mass needs independently measured density at actual state, never a secondary native-property factor assumed to be density.

5. System Boundary

Boundary Abstraction

FieldValue
declared_starting_conditionReceived qualified API/excipients and complete purchased packaging articles; no upstream API reactor inside this foreground
starting_condition_roleforeground_gate_input
product_classification_scopeCPC35260 narrower finished-tablet subset only
recursive_input_ruleInternal same-batch returns/rework retain identity and burden without new production. Purchased finished tablets/repacking are outside this route; purchased premixes remain one whole input with compatible upstream burdens, never duplicated as constituent purchases.
upstream_dataset_requirementAPI fermentation/purification, excipient manufacture, actual packaging manufacture, transport and utilities require compatible supplier/state/geography/period references; waste transfers require actual treatment receivers
disclosureRelease gate, upstream starting states, complete formula and pack, actual pre/post-release storage boundary, stage meters, WIP/carried burdens, returns/rework, support systems and destinations
rule_idapplies_torulesource_ids
b_gateformulationInclude receipt, dispensing/sieving when used, blending/lubrication, compression, dedusting, filling/closure/labelling, actual pre-release storage/handling, quality tests, cleaning/changeover, HVAC/dehumidification, abatement, failed/zero-output runs and rework. Keep stage records within one aggregated foreground process.huadong-acarbose-direct-compression-2007; ifc-pharma-biotech-2007
b_release_gatefinished_tabletsQ is unique positive newly quality-released packed-tablet net mass, not actual deliveries. In the production account never add closing finished stocks from the same Q as another output. Finished-goods storage/dispatch has its own opening/closing mass and carried burdens, real packaging/handling/shipping loads, returns and deliveries. When combined, cancel internal release handovers once and do not treat Q and deliveries as equal. Returned previously released goods create no new Q on reacceptance. Their physical return/restore handovers, historical burdens and new reinspection/rework loads remain in a separately linked finished-goods restoration subaccount; never charge an unrelated new-release cohort or omit these loads. Never-released WIP rework remains within the production cohort and enters Q only at its first accepted release.ifc-pharma-biotech-2007
b_completionall inventory rowsThe cards are an explicit initial stream map, not a cut-off list. A concrete site must add each actual cleaning formulation, fuel, refrigerant, filter, desiccant, secondary pack, waste packaging and direct species as separate atomic exchanges before claiming completeness. Record a whole purchased formulation once; constituents/carrier water are analyses. Preserve all actual burdens; zero requires evidence.ifc-pharma-biotech-2007
b_outletsformulationBase profile exports wastewater and solid wastes to evidenced receivers and has no on-site API synthesis, combustion or effluent treatment. If any is actually within the declared boundary, extend all associated inputs and species/medium-specific outputs rather than omitting them. Treatment emissions occur at the declared treatment boundary, not again at the waste-transfer row.ifc-pharma-biotech-2007

6. Process Inventory Structure

Process Map

process_idprocess_nameinclusioninclusion_conditionrolequantitative_reference
formulationDry formulation through packed-product quality releaserequiredAll qualifying product cohortsforegroundfinished_tablets

One aggregated process preserves all stage-level raw records. Internal blends, press returns and unpacked tablets are not additional final outputs. Actual support chemicals/pack components or emissions not present in this starting map must be added individually with their own identities and protocols; unresolved matching never licenses omitted consumption.

Process: Dry formulation through packed-product release (formulation)

Inputs

Product flows
Acarbose API powder (acarbose_api)

Weigh the whole purchased powder, including actual residual moisture and impurities. Native CAS56180-94-0 and amorphous-powder identity support fermentation-derived acarbose; the awkward English producing-organism wording is not a yield or purity factor. Retain supplier, assay basis, residual solvents, route, grade and upstream fermentation/purification burdens. Assayed active mass is a subledger, never a second purchase.

  • Selected flow: acarbose 4f6cb86c-01e5-46a5-85ff-a546e3f38bce
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_ingredients
  • Sources: fda-precose-label-2015; huadong-acarbose-direct-compression-2007
Microcrystalline cellulose filler (mcc)

Record actual whole supplied filler mass and pharmaceutical grade, particle-size distribution and moisture. The broad native record does not fix grade or supplier; its plant-fibre70%/30% commentary supplies no composition, dosage or crystallinity default for this input.

  • Selected flow: Microcrystalline cellulose b4f87810-9ef0-44c8-a735-e696c40653e9
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_ingredients
  • Sources: fda-precose-label-2015; huadong-acarbose-direct-compression-2007
Native starch filler (native_starch)

Conditional actual separately acquired native starch. Record botanical origin, grade, moisture and whole supply mass. Broad granular plant-starch identity is compatible but not proof of pharmaceutical qualification. It does not identify pregelatinised starch or a purchased co-processed excipient mixture.

  • Selected flow: Starch e5842f16-31b3-4ea4-b16a-f7b06beeb6c3
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_ingredients
  • Sources: fda-precose-label-2015; huadong-acarbose-direct-compression-2007
Compressible starch excipient (compressible_starch)

Conditional actual separately purchased compressible starch. Confirm modification/pregelatinisation, botanical origin, composition, moisture and SKU; a native-starch flow is not silently substituted for a physically modified grade. A purchased mixture is recorded whole once, with constituents as analyses only.

  • Selected flow: Compressible starch excipient
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_ingredients
  • Sources: huadong-acarbose-direct-compression-2007
Colloidal silicon dioxide glidant (colloidal_silica)

Actual pharmaceutical glidant grade only; record surface treatment, form, moisture and whole acquired mass. Quartz sand, crystalline silica, silicate and a generic industrial route are not assumed equivalent.

  • Selected flow: Colloidal anhydrous silicon dioxide
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_ingredients
  • Sources: fda-precose-label-2015; huadong-acarbose-direct-compression-2007
Magnesium stearate lubricant (magnesium_stearate)

Native CAS557-04-0 powder/direct-tablet-pressing identity is compatible. Record actual pharmaceutical grade, fatty-acid distribution, plant/animal origin, moisture and supplier. No ideal-pure-stearate assay or lubricant ratio is prescribed.

  • Selected flow: Magnesium stearate 569f27cc-2b97-4005-a20b-00b68d70ede3
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_ingredients
  • Sources: fda-precose-label-2015; huadong-acarbose-direct-compression-2007
Electricity for formulation and packaging (electricity)

Retain mixing, compression, dedusting, HVAC/dehumidification, cleaning, quality control, pre-release holding and packaging electricity, including attributable idle/failed runs. Native identity is explicitly CN, <1kV, grid-average consumption mix to user. It covers only that actual supply; other geography, voltage or generation requires a reviewed replacement, while all measured electricity remains in the inventory.

  • Selected flow: Alternating current 50657322-939c-4829-a87b-47c093bfa6a7
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_utilities
  • Sources: ifc-pharma-biotech-2007
Treated process water for cleaning (cleaning_water)

Record supplied treated water for equipment/facility cleaning and actual on-site purification losses/energy if included. Native geography, grade and treatment route are unspecified; it does not establish sterile water, injection water, tap-water treatment or a supplier. No manufacturing granulation water is assumed for the direct-compression route.

  • Selected flow: Process Water 94a04f7e-2d5c-41f0-b182-d54a3b373a02
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_utilities
  • Sources: ifc-pharma-biotech-2007
Primary100-tablet bottle body (bottle_body)

One actual bottle body, weighed without closure or contents. Confirm material, layers, dimensions, supplier and pharmaceutical-contact specification; do not infer HDPE or glass from a label that says only bottle.

  • Selected flow: Primary100-tablet bottle body
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_packaging
  • Sources: fda-precose-label-2015; ifc-pharma-biotech-2007
Tablet-bottle closure (bottle_closure)

Actual separately supplied closure; record polymer/metal, liner construction and mass. If supplied as one inseparable assembly, retain the assembly mass and avoid counting its liner again.

  • Selected flow: Tablet-bottle closure
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_packaging
  • Sources: fda-precose-label-2015; ifc-pharma-biotech-2007
Bottle-mouth tamper seal (bottle_seal)

Conditional actual separately supplied seal, retaining complete laminate/coating composition and mass. It is not universally required by the historical label; absence requires actual packaging evidence.

  • Selected flow: Bottle-mouth tamper seal
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_packaging
  • Sources: fda-precose-label-2015; ifc-pharma-biotech-2007
Printed bottle label (bottle_label)

Actual supplied printed label as one article; record substrate, adhesive/ink already included by its provider, mass and reject labels. Do not separately repurchase constituents already included in that article.

  • Selected flow: Printed bottle label
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_packaging
  • Sources: fda-precose-label-2015; ifc-pharma-biotech-2007
Printed paper product leaflet (leaflet)

Conditional actual leaflet, with measured mass, paper and print supplier boundary. Electronic information is not silently given the mass or impacts of a paper leaflet.

  • Selected flow: Printed paper product leaflet
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_packaging
  • Sources: fda-precose-label-2015; ifc-pharma-biotech-2007
Corrugated shipping carton (shipping_carton)

Conditional actual single corrugated carton used before the selected release gate; record measured mass, composition and bottle count. Post-release transport packaging remains in the finished-goods account when that extension is claimed, never omitted or charged twice.

  • Selected flow: Corrugated shipping carton
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_packaging
  • Sources: fda-precose-label-2015; ifc-pharma-biotech-2007
Waste flows

No exchange presumed; actual occurrence requires its own atomic row.

Elementary flows

No exchange presumed; actual occurrence requires its own atomic row.

Outputs

Product flows
Released bottle-packed acarbose50mg tablets (finished_tablets)

Exactly one terminal Product output:1kg net finished tablets including all excipients and actual moisture, excluding every packaging component.100 tablets per tightly closed bottle is the supply configuration;50mg is the labelled active content per tablet, not tablet mass. Native production mix at plant has unspecified geography/route/strength/pack; its CPC35240 classification disagrees with its explicit tablet name/comment. Retain that classification debt; no CAS is given for the formulated product, and the API CAS is not copied to the mixture. Qualify the narrower finished product through actual batch and packaging records.

  • Selected flow: Acarbose tablet e0ae1660-e0d6-4830-aadd-126c4c1a6aa4
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: 1 kg
  • Value mode: fixed_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: method_formula
  • Collection protocol: cp_release
  • Sources: fda-precose-label-2015; huadong-acarbose-direct-compression-2007
Waste flows
Discarded acarbose tablets (rejected_tablets)

Actual discarded off-spec tablets and destroyed quality-control samples; retain active content, excipients, wet mass, destination and treatment acceptance. Reworkable tablets remaining within this gate are internal, not this waste and not new output.

  • Selected flow: Discarded acarbose tablets
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_wastes
  • Sources: ifc-pharma-biotech-2007
Discarded tablet-formulation dust (collected_dust)

Collected powder actually discarded from weighing, mixing, compression and dedusting; measure composition/moisture and receiver. Powder legitimately returned internally is tracked by batch with no new purchase or output; it is not emitted dust.

  • Selected flow: Discarded acarbose formulation dust
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_wastes
  • Sources: ifc-pharma-biotech-2007
Exported tablet-line cleaning effluent (cleaning_effluent)

Actual whole wastewater exported to treatment, separately measuring water, suspended solids, acarbose and cleaning constituents, COD/TOC and destination. COD/BOD is an analytical oxygen-demand indicator, not an effluent mass, active-mass measurement or elementary emission identity.

  • Selected flow: Acarbose tablet-line cleaning wastewater
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_wastes
  • Sources: ifc-pharma-biotech-2007
Elementary flows
Residual formulation particulate to air (dust_air)

Actual post-control particulate released to the declared air compartment, including fugitives. Retain particle-size basis, active/species composition, air conditions and abatement records. Do not add collected filter dust again or assume every particle is pure API. An unresolved native UUID does not permit omission.

  • Selected flow: Acarbose formulation particulate to air
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable quantity per 1 kg reference flow.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_emissions
  • Sources: ifc-pharma-biotech-2007

7. Allocation and Co-product Handling

rule_idapplies_torulesource_ids
a_single_productformulationThis profile has one reference product. Separate other products/strengths/routes and use stage submeters or documented physical causal drivers for shared HVAC, cleaning, equipment and quality control; retain the raw shared totals and allocation fractions. Do not allocate by clinical potency, dose or patient outcome.ifc-pharma-biotech-2007; jrc-ilcd-2010-allocation
a_reworkall inventory rowsKeep actual internal recovery/rework loads and failed-run burdens in the matched cohort once. Waste transfer earns no assumed avoided-product credit. A sold second product or solvent/material recovery outside this single-output profile needs an explicit reviewed multi-output extension, not renaming a co-product as waste.ifc-pharma-biotech-2007

8. Foreground Data Collection, Calculation, and Quality Rules

Data Collection Protocols

Every collection_method retains unnormalised raw-period numerators and complete stock/WIP carried burdens. The aggregation_rule basis and inventory-card amounts label the result of the single normalize_period reporting operation; they do not instruct a separate collection-side or sequential A/Q division.

protocol_idprocess_idflow_rolerecord_typeraw_fieldscollection_methodunitfrequencytemporal_coveragesite_scopeaggregation_rulequality_evidence
cp_releaseformulationQuality-unit owner: denominator and release identityforeground_recordSKU; lot; route; strength; pack; net tablet mass; measured mean tablet mass; counted tablets/bottles; first release ID/time; prior-release/return IDs; destroyed sample count; Q; opening/closing finished stock; deliveriesRecord unique new accepted fully packed tablets with calibrated tare-corrected weighing and lot-specific counted checks. Match release ledger to production and packaging records; exclude rejects, destroyed samples and previously released returns. Retain raw Q, count and mass records without dividing inputs.kg; tablet; bottleEach lot and reporting periodFull matched production/release period including start/end cut-offQuality unit and final packing stationper 1 kg reference flowCalibration/tare records; batch release and packing reconciliation; duplicate-release audit
cp_ingredientsformulationMaterials and manufacturing owner: ingredientsforeground_recordIngredient identity/SKU/lot; complete supply form; supplier route/grade; full formula; gross/tare/net acquisitions; returns; raw-material opening/closing stocks; issued amount; assay basis; moisture; premix componentsReconcile actual consumed whole commercial supplies from receipts, issues and stock ledgers; supplier returns retain their exact disposition. Keep active/water/component analyses separate from procurement. Preserve all raw converted masses for failed runs, rework and matched lots; no A/Q here.kgEach receipt/issue/lotComplete representative period and linked lotsReceiving/dispensing/blending; materials ownerper 1 kg reference flowInvoices; approved batch formula; CoAs; scales; stock and issue records
cp_utilitiesformulationEngineering owner: utilities and support systemsforeground_recordMeter IDs/readings; kWh/MJ; water mass or volume/density/state; start/end; voltage; country; supplier; HVAC/dehumidification/idle hours; raw shared loads and allocation driversCapture full raw differential meter totals for every actual stage and attributable support operation, including failed/zero-output runs, cleaning and holding. Derive unmetered shares only with documented causal evidence and preserve totals. Rates require duration; integrated totals do not. Keep numerator units and provider boundary explicit; no output division.MJ; kWh; kg; m3Continuous meters; period/lot reconciliationSame product/route/state cohort and complete periodUtilities/HVAC/cleaning/QC/packing within gateper 1 kg reference flowMeter calibration; bills; supply contracts; allocation worksheets; density evidence
cp_packagingformulationPackaging owner: complete pack supplyforeground_recordSKU;100-tablet bottle configuration; body/closure/seal/label/leaflet/carton IDs; layers/materials; supplied component masses/counts; rejects; stock changes; provider boundaryWeigh each actual acquired article/component and reconcile issues, wastage and opening/closing stock with packed bottles. Include supplied coatings/inks/liners once; never guess material or pack mass from the historical label. Segregate pre-release packaging from later shipping-pack account without deleting either. Collect raw totals only.kg; itemEach component lot and packing runMatched production and packing cohortPacking line and packaging storesper 1 kg reference flowSupplier specifications/BOM; component weighing; packing records; rejects
cp_wipformulationProduction accounting owner: WIP/rework and carried burdensforeground_recordOpening/closing WIP by stage/lot; mass/composition; opening carried burdens by exchange; raw new period loads; closing carried burdens by exchange; failed/zero-output runs; internal return IDs; release handover IDsMaintain unnormalised mass and exchange-burden ledgers by the same product/route/state cohort. Retain complete opening and complete closing carried burdens, including unconsumed opening carry still in closing WIP, using traceable process progress/physical drivers. The reporting equation adds complete opening carry and subtracts complete closing carry once, without separately subtracting unconsumed opening carry again. Keep failed-run and rework loads once; internal circulation is not a new external purchase/output. Retain all raw ledger entries; do not divide by Q.kg; MJ and each original exchange unitEvery lot movement and period cut-offFull period plus preceding WIP carry-in and future carry-out linksManufacturing, QA and accounting joint sign-offper 1 kg reference flowLot genealogy; signed WIP count; stage completion and burden worksheets
cp_wastesformulationEnvironmental owner: discarded streamsforeground_recordStream/lot; wet mass; moisture; API and other composition; QC destroys; collected dust; wastewater; COD/TOC; receiver and treatment; transfers and returned wasteMeasure every actual discarded stream and destination before mixing where necessary; distinguish retained/reworked solids, collected waste and actual emissions. Wastewater is whole wet transfer; analytical species are subledgers. Retain raw period totals, failed runs and treatment-chain references without division or assumed credit.kg; analytical units retainedEach transfer with representative samplingComplete matched period including cleanouts and rejected lotsWaste/effluent gate and actual receiversper 1 kg reference flowWeigh tickets; manifests; lab methods; receiver acceptance; zero-output run log
cp_emissionsformulationEnvironmental monitoring owner: air releasesforeground_recordActual air compartment; vent/fugitive ID; particulate/active composition; particle size; concentrations; gas state; flow-rate/time or integrated volume; control performance; detection limits; monitoring coverageUse calibrated post-control measurements or an independently justified species-specific model with full temporal coverage including upsets. Concentration times matched integrated gas volume gives raw mass; a rate is integrated once. Do not infer species, API fraction, water formation or emitted mass from COD, inventory residual or guideline limits. Retain raw masses and uncertainty, no A/Q.kg; raw concentration/volume units retainedRepresentative normal/upset sampling and continuous records as applicableComplete matched period and documented extrapolation coverageEvery actual included air outlet and fugitivesper 1 kg reference flowCalibration; sampling protocols; detection limits; full composition and control evidence
cp_finished_goodsformulationLogistics/accounting owner: separate post-release ledgerforeground_recordOpening/closing finished stock and carried burdens; release receipts; deliveries; returns; reacceptance IDs; actual warehouse energy; storage duration; added packaging; handling/shipping loads; destinationsRecord all actual post-release operations in a separate account. Retain inventory burdens and cohort linkage; unreleased WIP is separate. If an expanded delivery system is reported, combine with production only after internal handovers cancel and a delivery denominator with its own opening/closing stock burdens is declared. Never silently replace production Q by delivery quantity or omit included loads.kg; item; MJ; duration; transport unitsEach movement and period cut-offActual finished-stock/dispatch period with carried-burden linksPost-release warehouse/dispatch, separately ownedper 1 kg reference flowWarehouse counts; stock valuation by exchange; dispatch/return records; bills

Calculation Rules

rule_idApplies toFormula or ruleInputsOutputsource_ids
normalize_periodall inventory rowsFor each exchange e, first convert raw units and reconcile the complete matched cohort: A_e = raw period attributable burden_e + complete opening WIP carried burden_e - complete closing WIP carried burden_e. Keep failed/zero-output and rework burdens once. Q is unique positive newly quality-released packed-tablet net mass. Report a_e=A_e/Q once per1kg reference flow. Card formulas and protocol aggregation labels describe this same reporting operation, never a second division. With Q=0 retain the raw burden/carry ledger and report no finite unit dataset.cp_release; cp_ingredients; cp_utilities; cp_packaging; cp_wip; cp_wastes; cp_emissionsOne normalized inventory per1kg net released tabletsifc-pharma-biotech-2007
physical_balanceformulationKeep unallocated physical mass, dry solids, water, active and relevant elemental balances separate from burden allocation. Opening WIP + actual incoming materials = unique newly released tablets + closing WIP + actual discarded/air/water outlets, allowing evidenced transfers; packaging has its own balance and finished stocks from Q are not a second production output. Dry blending/compression prescribes no chemical reaction water. Investigate independent measured moisture/evaporation/cleaning water and any actual degradation species; never solve unknown reaction water and unknown outlet from the same residual.cp_ingredients; cp_release; cp_wip; cp_wastes; cp_emissionsIndependent raw mass/composition closure and explained uncertaintyifc-pharma-biotech-2007
finished_goods_reconcilefinished_tabletsProduction Q enters finished-goods stock as an internal receipt once; deliveries follow their own opening stock + release receipts + physical returns - closing stock - actual losses ledger. Previously released returns retain historical burdens and no new Q. If reporting actual delivery, attribute opening/closing finished-stock burdens and all included warehouse/packing/handling/dispatch loads to that delivery cohort and cancel internal release transfers; undelivered goods are excluded from delivered Q. This is a separate extension, not a second normalization of the base production inventory.cp_finished_goods; cp_release; cp_wipSeparate release and delivery ledgers with internal cancellationifc-pharma-biotech-2007

Data Quality Requirements

requirement_idApplies toRequirementEvidence
dq_identityall inventory rowsConfirm full native name components, CAS where present, form/route/grade/geography/type, all properties and exact referenced property/unit-group versions. Flow identity is separate from supplier/background and quantitative compatibility. Reference tablet35240 classification debt remains explicit; no automatic mapping.Native originals and supplier/batch evidence
dq_completenessformulationRetain the full formula, purchased supply states, complete packaging, all raw period inputs/burdens, failed and zero-output runs, rework, WIP and carried burdens. Verify all included supports/outlets; missing quantities require collection, not zero substitution.Signed material/energy/stock reconciliation and stage records
dq_temporalformulationMatch site, product, direct-compression route, strength, packaging, release gate and cohort across numerator/denominator. Document representativeness, uncertainty and extrapolation; retain all limitations.Meter dates; lot genealogy; sampling/calibration and uncertainty records

9. Validation Rules

rule_idapplies_torulesource_ids
v_referencefinished_tabletsReject a missing reference identity, wrong dosage form/strength/route/pack or absent net-tablet weighing/count conversion. Confirm the explicit link selects exactly one terminal Product output consistent with reference UUID in both languages. Do not hide an intermediate/co-product with the same UUID.fda-precose-label-2015; huadong-acarbose-direct-compression-2007
v_gate_stockformulationCheck unique new release IDs, raw Q>0 and exact cohort. Fail duplicate returned/reaccepted production, omitted failed-run/rework burdens, missing WIP/finished-stock carry ledgers, production Q plus same-Q closing finished-stock output, unexplained release-delivery equality or any repeated A/Q division.ifc-pharma-biotech-2007
v_mass_speciesall inventory rowsCheck unallocated mass/water/active and relevant element balances independently from allocation and actual species evidence. Reject pure-active output as whole tablets, duplicate formulation constituents, integrated-volume times time, COD as species/mass, assumed reaction-water closure or waste transferred and emitted twice.ifc-pharma-biotech-2007
v_providerall inventory rowsReview native and provider restrictions, complete actual formula/pack records, raw fields/protocol ownership and all conditional occurrences. Empty auxiliary UUIDs require matching before concrete dataset use, not fabricated evidence. A method/format check does not grant clinical, scientific, GMP or mapping approval.ifc-pharma-biotech-2007

10. Published Dataset Profile

FieldValue
dataset_rolesecondary_dataset; background_dataset
downstream_useTraceable environmental modelling of the same qualified finished tablet product, with exact gate and mass basis
allowed_useSupplier/site-specific secondary formulation inventory and background links with explicit scope/quality disclosure
excluded_useClinical selection/dosing, efficacy comparisons, default medical equivalence, manufacturing recipe/operating settings, all-medicament proxies, API or other dosage-form substitution and automatic regulatory/scientific approval
required_metadataAll reference qualifiers; source/projection identity; actual full formula and supply/pack BOM evidence; stage boundary, release/cohort and separate finished-stock account; allocation; providers/receivers; raw protocol records
required_quality_disclosureHistorical FDA presentation and independent patent-route evidence do not identify one proprietary SKU recipe; native tablet classification debt; unspecified native ingredient grade/geography; explicit CN<1kV electricity limit; unresolved auxiliary identities; site data/coverage/uncertainty and review status
update_triggerChange in active/strength/formulation, route, dosage form, net-mass/count basis, pack configuration, release/delivery gate, utility/provider/geography, stock treatment or waste/emission boundary

11. Data Sources

source_idtypereferenceused_for
fda-precose-label-2015official_guidanceFDA, PRECOSE label,03/2015, NDA020482 supplement027, Reference ID3713301, pp1,12–13. https://www.accessdata.fda.gov/drugsatfda_docs/label/2015/020482s027lbl.pdfHistorical acarbose50mg tablet identity, excipient names,100-tablet bottle and moisture/storage presentation only. Not current-label verification, tablet mass, proprietary route, complete pack composition, clinical equivalence or a recipe/operating default.
huadong-acarbose-direct-compression-2007literatureHangzhou Zhongmei Huadong Pharmaceutical, CN101019874A, published2007-08-22, specification pp3–4/5, PDF pp6–7; retained Chinese scanned original. https://patents.google.com/patent/CN101019874A/zhApplicant evidence for a feasible acarbose dry-blend/direct-compression route and separate filler/glidant/lubricant roles. No patent quantity, mixing order/time prescription, yield, environmental factor or linkage to the historical FDA product is adopted.
ifc-pharma-biotech-2007official_guidanceIFC/World Bank Group, EHS Guidelines for Pharmaceuticals and Biotechnology Manufacturing,30 April2007, §§1.1,2.1, AnnexA secondary manufacturing, pp1–5,12,19. https://www.ifc.org/content/dam/ifc/doc/2000/2007-pharma-biotech-ehs-guidelines-en.pdfQualitative formulation/packaging, HVAC, dust, cleaning effluent, waste and monitoring coverage; site collection design. Sector guidance is not an emission measurement, mandatory universal operation, regulatory compliance conclusion or clinical evidence. Release/WIP/stock accounting equations are explicit PCR author modelling rules, not quoted IFC equations.
jrc-ilcd-2010-allocationhandbookEuropean Commission JRC, ILCD Handbook General guide Detailed guidance, first edition March 2010, section 7.9.3, PDF pp277–278 / printed pp257–258; https://eplca.jrc.ec.europa.eu/uploads/ILCD-Handbook-General-guide-for-LCA-DETAILED-GUIDANCE-12March2010-ISBN-fin-v1.0-EN.pdfVirtual subdivision and determining physical causality for attributional shared-service burden assignment only. No product-specific route, composition, yield, emission or utility factor, fixed allocation share, substitution credit or full PEF conformity is supplied. Stock and normalization rules remain PCR-specific consistency reasoning.

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Structured rule index

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System boundary rules · 4
Rule IDApplies toRuleSource IDs
b_gateformulationInclude receipt, dispensing/sieving when used, blending/lubrication, compression, dedusting, filling/closure/labelling, actual pre-release storage/handling, quality tests, cleaning/changeover, HVAC/dehumidification, abatement, failed/zero-output runs and rework. Keep stage records within one aggregated foreground process.huadong-acarbose-direct-compression-2007, ifc-pharma-biotech-2007
b_release_gatefinished_tabletsQ is unique positive newly quality-released packed-tablet net mass, not actual deliveries. In the production account never add closing finished stocks from the same Q as another output. Finished-goods storage/dispatch has its own opening/closing mass and carried burdens, real packaging/handling/shipping loads, returns and deliveries. When combined, cancel internal release handovers once and do not treat Q and deliveries as equal. Returned previously released goods create no new Q on reacceptance. Their physical return/restore handovers, historical burdens and new reinspection/rework loads remain in a separately linked finished-goods restoration subaccount; never charge an unrelated new-release cohort or omit these loads. Never-released WIP rework remains within the production cohort and enters Q only at its first accepted release.ifc-pharma-biotech-2007
b_completionall inventory rowsThe cards are an explicit initial stream map, not a cut-off list. A concrete site must add each actual cleaning formulation, fuel, refrigerant, filter, desiccant, secondary pack, waste packaging and direct species as separate atomic exchanges before claiming completeness. Record a whole purchased formulation once; constituents/carrier water are analyses. Preserve all actual burdens; zero requires evidence.ifc-pharma-biotech-2007
b_outletsformulationBase profile exports wastewater and solid wastes to evidenced receivers and has no on-site API synthesis, combustion or effluent treatment. If any is actually within the declared boundary, extend all associated inputs and species/medium-specific outputs rather than omitting them. Treatment emissions occur at the declared treatment boundary, not again at the waste-transfer row.ifc-pharma-biotech-2007
Allocation rules · 2
Rule IDApplies toRuleSource IDs
a_single_productformulationThis profile has one reference product. Separate other products/strengths/routes and use stage submeters or documented physical causal drivers for shared HVAC, cleaning, equipment and quality control; retain the raw shared totals and allocation fractions. Do not allocate by clinical potency, dose or patient outcome.ifc-pharma-biotech-2007, jrc-ilcd-2010-allocation
a_reworkall inventory rowsKeep actual internal recovery/rework loads and failed-run burdens in the matched cohort once. Waste transfer earns no assumed avoided-product credit. A sold second product or solvent/material recovery outside this single-output profile needs an explicit reviewed multi-output extension, not renaming a co-product as waste.ifc-pharma-biotech-2007
Validation rules · 4
Rule IDApplies toRuleSource IDs
v_referencefinished_tabletsReject a missing reference identity, wrong dosage form/strength/route/pack or absent net-tablet weighing/count conversion. Confirm the explicit link selects exactly one terminal Product output consistent with reference UUID in both languages. Do not hide an intermediate/co-product with the same UUID.fda-precose-label-2015, huadong-acarbose-direct-compression-2007
v_gate_stockformulationCheck unique new release IDs, raw Q>0 and exact cohort. Fail duplicate returned/reaccepted production, omitted failed-run/rework burdens, missing WIP/finished-stock carry ledgers, production Q plus same-Q closing finished-stock output, unexplained release-delivery equality or any repeated A/Q division.ifc-pharma-biotech-2007
v_mass_speciesall inventory rowsCheck unallocated mass/water/active and relevant element balances independently from allocation and actual species evidence. Reject pure-active output as whole tablets, duplicate formulation constituents, integrated-volume times time, COD as species/mass, assumed reaction-water closure or waste transferred and emitted twice.ifc-pharma-biotech-2007
v_providerall inventory rowsReview native and provider restrictions, complete actual formula/pack records, raw fields/protocol ownership and all conditional occurrences. Empty auxiliary UUIDs require matching before concrete dataset use, not fabricated evidence. A method/format check does not grant clinical, scientific, GMP or mapping approval.ifc-pharma-biotech-2007
Processes and inputs/outputs · 1
Process IDProcess nameInput flowsOutput flows
formulationDry formulation through packed-product quality release145

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