TianGong PCR

Additive-free bulk solid urea by total recycle synthesis

Lifecycle status
Candidate
Content maturity
Authored methodology
Current version
0.1.0Last updated
Readiness
Review required

Methodology and translation states come from the source record; publishing this website does not change their review status.

Content languages

zh-CN · Aligned
Status, classification and source details

Readiness

  • Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.

Classification mapping

CPC 3.0:34611 · narrower

Source

1. Scope and Applicability

This method covers additive-free bulk solid urea made by ammonia/CO2 synthesis, carbamate decomposition and total reactant recycling, followed by concentration/melting, prilling or granulation, cooling and screening, delivered at the factory gate. The product must meet its declared agricultural-urea grade and the verified reference-flow identity. End-use labels do not create new PCR identities. Create separate route datasets; do not combine equipment, recycle ratios, consumption or emission factors from prilling and granulation. Historical physical-process support: ec-lvic-aaf-2007 §8.2.1, Figure 8.1, §8.2.1.1 and epa-ap42-urea-1993 §8.2.1–8.2.3.

Excluded are UAN, other mixed fertilisers, supplied urea solutions, automotive urea solution, resins or melamine, specialised purification/recrystallisation products, controlled-release coatings, clay coating and intentional formaldehyde/anticaking conditioning. An actual formulation cannot be renamed additive-free by omitting an additive; introducing these substances leaves this scope. The producer original yara-technical-urea confirms a commercial prill option without anticaking agent, not a universal recipe or numerical acceptance specification.

The foreground unit receives external feedstocks and utilities and aggregates manufacture through bulk loading, gas controls and process-water desorption/hydrolysis. Link external steam/electricity production burdens through suitable upstream datasets. On-site boilers, CHP, inert-purge combustion and biological wastewater treatment require their own units; do not include their burdens here while omitting their fuels and emissions. Disclose ammonia/CO2 origin, interface and burden treatment; byproduct CO2 is not automatically burden-free.

2. Product Category Identity

FieldValue
canonical_pcr_idpcr.other-transportable-goods-except-metal-products-machinery-and-equipment.basic-chemicals.urea
classification_refsCPC 3.0 34611 Urea; narrower scope; classification is not methodology identity
covered_productsAccepted additive-free uncoated bulk solid urea prills or granules
excluded_productsUAN, supplied solutions, coating/additive formulations, resins, melamine, specialised purification/recrystallisation routes
representative_productBulk urea prills meeting the actual agricultural grade and declared purity/moisture/biuret requirements
production_routeLiquid ammonia/CO2 high-pressure synthesis; total reactant recycle; concentration and particle formation; cooling/screening; declared gas/water treatment
market_stateBulk solid at factory gate, measured as net physical supplied mass; residual water and impurities analysed separately

3. Reference Flow

FieldValue
WhatSupply usable urea feedstock at factory gate, without substituting fertilisation or end-use service
How much1 kg accepted bulk solid urea in its supplied state
How wellActual SKU/grade acceptance; disclose urea, total N, moisture, biuret, free ammonia, particle size and additive-free confirmation
How long or cycleOne factory-gate delivery within the same declared representative collection period; no downstream service lifetime
reference_flow_linkurea_finished
FieldValue
Reference amount1
Reference product flowUrea 3f8850c0-f718-4c4b-8fcb-8fd42e03aa8e
Reference flow propertyMass 93a60a56-a3c8-11da-a746-0800200b9a66
Reference unit groupUnits of mass 93a60a57-a4c8-11da-a746-0800200c9a66
Reference unitkg
Required qualifierssite and period; SKU/grade; feedstock origin/purity; CO2 carbon origin; total-recycle/stripping technology; prilling/granulation equipment; supplied moisture/impurities; no coating/additives; particle size; utility headers/background bases; controls; wastewater fate; bulk delivery interface

Declare required qualifiers in metadata, process notes or reference-flow comments. The 1 kg is accepted net supplied product mass, not 1 kg pure urea or 1 kg nitrogen. Do not silently pool moisture states, grades or routes.

4. Measurement and Unit Rules

rule_idApplies toRequired propertyRequired unitRule
reference_massreference productMass 93a60a56-a3c8-11da-a746-0800200b9a66kgUse accepted net bulk product mass Q for the same period, corrected for stocks and returns; exclude transport vehicle tare. Report moisture and urea assay without changing the supplied-mass denominator.
gas_volumefeed_co2, passivation_airVolumem3Match actual and provider gas volume conventions using recorded absolute pressure, temperature, composition, wet/dry state and compressibility. Unknown compatibility makes that dataset link incomplete; no universal density or a secondary database mass coefficient is accepted.
steam_basissteam_hp, steam_mp, steam_lp, steam_exportMasskgRetain each actual header separately and reconcile condensate return. Net usable heat comes from measured steam/condensate enthalpy and the supplier boundary, not from a steam UUID or a generic MJ property.
electricity_unitelectricityNet calorific valueMJThe selected property uses the native label Net calorific value and energy unit MJ. Meter electrical energy and document kWh-to-MJ conversion, not a combustion heating-value assumption.
species_basisnh3_air, nh3_water, ammonium_water, urea_waterMasskgDistinguish molecular mass from kg N; preserve analysis definitions and molecular-mass conversion factors. NH3 and NH4+ must partition measured total ammoniacal nitrogen rather than each repeat it.
dust_bandspm_fine_air, pm_coarse_air, pm_over10_airMasskgUse disjoint size-band masses. A cumulative PM10 result includes PM2.5; derive the coarse band only from measurements on a compatible sampling basis and retain uncertainties.

5. System Boundary

Boundary Abstraction

FieldValue
declared_starting_conditionReceipt of external liquid ammonia, CO2, treated process water and utilities; record opening stocks of recycle liquor/seeds/water/steam
starting_condition_roleforeground_gate
product_classification_scopeAdditive-free bulk solid urea; a narrower part of CPC 34611
recursive_input_ruleKeep internal recovered NH3/CO2/carbamate, urea fines, condensate and steam as equal-quantity internal links; purchased urea of the same category requires its upstream link without infinite recursion through this unit
upstream_dataset_requirementLink actual feedstock origin, quality, transport and supply energy, utilities and waste-treatment providers; unknown bases/missing providers are explicit dataset gaps
disclosureDisclose stages, chosen finishing route, meter boundaries, internal/external interfaces, controls, abnormal operation, utility sources and discharge/reuse destinations
rule_idapplies_torulesource_ids
boundary_stagesurea_manufactureInclude receiving, compression/pumping, synthesis, stripping/decomposition and recovery, concentration, selected particle formation, cooling/screening, storage/loading and their gas/water controls. Phase records remain separately measurable within one foreground unit.ec-lvic-aaf-2007; epa-ap42-urea-1993
boundary_recycleurea_manufactureRecord internal flow endpoints in the same physical unit/state. Recovered material is neither new purchased feed nor avoided burden. Include external losses and treatment transfers once.ec-lvic-aaf-2007
boundary_utilitiesurea_manufactureRetain steam-header imports, recoveries, exports and condensate return separately. Source Table 8.19 excludes particle formation from its energy example; collected energy must also include actual finishing, cooling and controls.ec-lvic-aaf-2007
boundary_waterurea_manufactureSeparate internal process-water reuse, external reuse product, wastewater-to-treatment and direct natural discharge. Biological treatment and its chemicals/emissions require a separate treatment unit; no universal recipe is given.ec-lvic-aaf-2007
boundary_scopeurea_manufactureConfirm additive-free route from procurement/formulation records; isolate incompatible variants. Atmospheric source inventories include detected feed impurities; any additional actual substance must be a separately identified atomic row, not silently omitted or represented by total VOC/total nitrogen.epa-ap42-urea-1993; ec-lvic-aaf-2007; yara-technical-urea

6. Process Inventory Structure

Process Map

process_idprocess_nameinclusioninclusion_conditionrolequantitative_reference
urea_manufactureUrea manufacture through bulk deliveryrequiredDeclared total-recycle additive-free solid routeCombined foreground unit with separate stage metersurea_finished

Physical sequence: receipt → synthesis/stripping and reactant recovery → concentration → chosen particle formation → cooling/screening → storage/bulk loading. Gas controls and process-water desorption/hydrolysis connect to their source stages. Reactant, scrubber liquor, fines and water/heat recovery form internal loops. Retain full physical stage mass/water/carbon/nitrogen balances; keep the allocated environmental-burden ledger separately.

Process: Urea manufacture (urea_manufacture)

Inputs

Product flows
Fresh anhydrous liquid ammonia (feed_ammonia)

Fresh feed only, corrected for tank stock changes and measured purity; recycled ammonia is internal. Do not use an aqueous-ammonia record.

  • Selected flow: Ammonia, anhydrous, liquid 6928be4f-282b-4448-8f2a-f8c746621303
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_feed
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Fresh carbon dioxide reagent (feed_co2)

Separate compressed reagent CO2 from atmospheric emissions. The reference is Volume/m3; record pressure, temperature, wet/dry state, composition, compressibility and supplier volume convention. A mass balance uses measured composition and a documented conversion, never a database secondary coefficient as density. The native record is a Product flow with CO2 CAS and a captured/processed high-purity reagent description, but its name metadata says waste flow at point of generation. Retain this internal role/location conflict explicitly; it does not prove untreated composition, zero burden or the actual supply interface. Conditional physical identity requires the actual CO2 source, delivery/custody point, purity/state, capture/purification/compression boundary, upstream burdens and m3 convention to match. An unresolved provider boundary remains an incomplete link.

  • Selected flow: Carbon dioxide, in chemical industry 25d43910-4875-4d29-9941-950138d9fae8
  • Flow property / unit: Volume 93a60a56-a3c8-22da-a746-0800200c9a66 / m3
  • Unit group: 93a60a57-a3c8-12da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_feed
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Purchased medium-voltage electricity (electricity)

The selected identity is grid-average 1-35 kV AC supplied to the user. Use it only for that physical interface; a different voltage or dedicated generation needs its own verified identity/provider. Submeter compression, pumps, concentration, finishing, cooling and water treatment; avoid counting steam-driven and electrically driven compression together.

  • Selected flow: Alternating current 3d76981f-964a-4865-b588-0e067a2a1163
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Unit group: 93a60a57-a3c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_energy
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
High-pressure steam header (steam_hp)

One independently metered imported steam header in the declared high-pressure steam header. Record actual absolute/gauge pressure convention, temperature, dryness, condensate return and supplier reference quantity. The broad steam identity does not establish a pressure, energy amount or upstream dataset. An absent header has documented not_applicable status; distinct headers remain separate.

  • Selected flow: Steam, in chemical industry 7734613a-3ef2-47ce-aff0-9a1bd67906c6
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_energy
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Medium-pressure steam header (steam_mp)

One independently metered imported steam header in the declared medium-pressure steam header. Record actual absolute/gauge pressure convention, temperature, dryness, condensate return and supplier reference quantity. The broad steam identity does not establish a pressure, energy amount or upstream dataset. An absent header has documented not_applicable status; distinct headers remain separate.

  • Selected flow: Steam, in chemical industry 7734613a-3ef2-47ce-aff0-9a1bd67906c6
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_energy
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Low-pressure steam header (steam_lp)

One independently metered imported steam header in the declared low-pressure steam header. Record actual absolute/gauge pressure convention, temperature, dryness, condensate return and supplier reference quantity. The broad steam identity does not establish a pressure, energy amount or upstream dataset. An absent header has documented not_applicable status; distinct headers remain separate.

  • Selected flow: Steam, in chemical industry 7734613a-3ef2-47ce-aff0-9a1bd67906c6
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_energy
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Treated process-water make-up (water_makeup)

Net externally supplied treated liquid water, split by its actual water-quality circuit in the data package. Cooling circulation is an internal volume, not water consumption. Record flushing, seal, scrubber, cooling and boiler-water demands separately in raw records; direct resource abstraction needs distinct source-specific elementary inputs and a water-supply unit.

  • Selected flow: Process Water 94a04f7e-2d5c-41f0-b182-d54a3b373a02
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_water
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
External compressed passivation air (passivation_air)

Conditional on air supplied across the foreground boundary for corrosion passivation or pneumatic use. Record O2 composition, pressure, drying and volume convention. Ambient finishing air is an operating measurement, not a purchased compressed-air exchange; on-site compression is covered by its electricity and raw air records without duplicate purchased air.

  • Selected flow: Compressed air 46e2b1e4-5a4e-4579-b6a2-65b03f9ce825
  • Flow property / unit: Volume 93a60a56-a3c8-22da-a746-0800200c9a66 / m3
  • Unit group: 93a60a57-a3c8-12da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_feed
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Waste flows

No selected exchange at this boundary; separately record and verify an atomic exchange if actually present.

Elementary flows

No selected exchange at this boundary; separately record and verify an atomic exchange if actually present.

Outputs

Product flows
Accepted finished bulk solid urea (urea_finished)

One final reference output for combined synthesis, concentration and finishing. Intermediate solution, melt, seed particles and internally recovered offsize product remain in the physical stage balance. The reference UUID is not duplicated as an intermediate product output.

  • Selected flow: Urea 3f8850c0-f718-4c4b-8fcb-8fd42e03aa8e
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: 1 kg
  • Value mode: fixed_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: source_rule
  • Collection protocol: cp_product
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Exported recovered steam (steam_export)

Conditional on separately metered usable recovered steam delivered outside this unit. Retain its actual header pressure, temperature and quantity as a full physical output; internal heat reuse is not an export. Distinct exported headers require separate atomic exchanges.

  • Selected flow: Steam, in chemical industry 7734613a-3ef2-47ce-aff0-9a1bd67906c6
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_energy
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Treated process water delivered for external reuse (water_reuse_export)

Conditional on accepted treated liquid water supplied to another user, with measured urea/ammonia content and receiver quality requirements. Internal condensate reuse stays internal. Do not call untreated effluent a saleable water product.

  • Selected flow: Process Water 94a04f7e-2d5c-41f0-b182-d54a3b373a02
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_water
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Waste flows
Discarded solid urea fines (waste_urea)

Only non-recycled contaminated or off-spec solid urea sent to a named waste receiver. Record water content, urea, contamination, destination and treatment. Internally recycled fines are not waste outputs.

  • Selected flow: Discarded solid urea fines
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_waste
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Urea process condensate transferred for external treatment (wastewater_transfer)

Conditional on aqueous condensate/blowdown leaving this unit for further treatment, not a discharge to nature. Record volume, urea, NH3/NH4, total nitrogen, COD, pH, solids and receiving treatment conditions.

  • Selected flow: Urea process condensate transferred for external treatment
  • Flow property / unit: Volume 93a60a56-a3c8-22da-a746-0800200c9a66 / m3
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_waste
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Elementary flows
Ammonia discharged to outdoor air (nh3_air)

Post-control atmospheric NH3 from synthesis/recovery, concentration, prilling/granulation, cooling, screening, storage and loading; include leaks and abnormal operation. Measure NH3 mass, not nitrogen mass. Recovered ammonia in scrubber liquid remains internal. Subcompartment is air unspecified only when a more precise release descriptor is unavailable.

  • Selected flow: ammonia 08a91e70-3ddc-11dd-a2a9-0050c2490048
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_air
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Fossil-origin carbon dioxide vented to air (co2_fossil_air)

Actual non-recovered fossil CO2 vented after controls, by source; product-bound carbon and internal recycled CO2 are not emissions. Upstream ammonia-plant CO2 is outside this foreground unit and must be handled consistently in its provider inventory.

  • Selected flow: carbon dioxide (fossil) 08a91e70-3ddc-11dd-923d-0050c2490048
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_air
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Biogenic-origin carbon dioxide vented to air (co2_bio_air)

Retain actual biogenic CO2 separately whenever carbon-origin evidence establishes it; a climate reporting convention never deletes this LCI exchange. Absence requires source evidence; an unknown origin remains pending rather than assigned to fossil or biogenic.

  • Selected flow: carbon dioxide (biogenic) 08a91e70-3ddc-11dd-9c15-0050c2490048
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_air
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Particles of aerodynamic diameter at most 2.5 micrometres (pm_fine_air)

Net particulate mass crossing the atmospheric boundary in this disjoint aerodynamic-size band, after controls. Sample prilling/granulation, cooling, screening and loading sources separately. Do not add cumulative PM10 or TSP to these bands; collected dust returned to the process is not an atmospheric emission.

  • Selected flow: particles (PM2.5) 08a91e70-3ddc-11dd-9293-0050c2490048
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_air
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Particles larger than 2.5 and at most 10 micrometres (pm_coarse_air)

Net particulate mass crossing the atmospheric boundary in this disjoint aerodynamic-size band, after controls. Sample prilling/granulation, cooling, screening and loading sources separately. Do not add cumulative PM10 or TSP to these bands; collected dust returned to the process is not an atmospheric emission.

  • Selected flow: particles (PM2.5 - PM10) 08a91e70-3ddc-11dd-9501-0050c2490048
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_air
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Particles larger than 10 micrometres (pm_over10_air)

Net particulate mass crossing the atmospheric boundary in this disjoint aerodynamic-size band, after controls. Sample prilling/granulation, cooling, screening and loading sources separately. Do not add cumulative PM10 or TSP to these bands; collected dust returned to the process is not an atmospheric emission.

  • Selected flow: particles (> PM10) fe0acd60-3ddc-11dd-a70a-0050c2490048
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_air
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Dissolved un-ionised ammonia released to freshwater (nh3_water)

Only the independently speciated NH3 fraction in direct discharge to natural freshwater after the included water treatment. Report molecular NH3 mass; ammonium and urea are separate. Total ammoniacal nitrogen cannot be copied simultaneously into NH3 and NH4 rows.

  • Selected flow: ammonia 08a91e70-3ddc-11dd-96b0-0050c2490048
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_effluent
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Ammonium ions released to freshwater (ammonium_water)

Only the independently speciated NH4+ fraction of direct discharge, in kg of NH4+ rather than kg of N; record pH/temperature and the analytical conversion basis. This is not ammonium nitrate or ammonium sulphate product.

  • Selected flow: ammonium fe0acd60-3ddc-11dd-aaa5-0050c2490048
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_effluent
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Urea molecules released to freshwater (urea_water)

Actual residual CO(NH2)2 in direct treated-water discharge. Convert urea-N only using the documented stoichiometric molecular-mass relationship; do not add total nitrogen as another mass of urea. Do not record pollutant load inside externally transferred wastewater as this direct emission.

  • Selected flow: urea 9abf6aa9-c299-47ae-b9d7-539d65107fd8
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_effluent
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Liquid-water discharge to natural freshwater (liquid_water)

Actual liquid effluent crossing the natural freshwater boundary, Volume/m3. The water carrier volume and contained pollutant masses are separate dimensions; the physical water balance counts this stream once. This is not freshwater abstraction.

  • Selected flow: Water 5e50fc01-19c6-4377-a1cc-bc65a12498ea
  • Flow property / unit: Volume 93a60a56-a3c8-22da-a746-0800200c9a66 / m3
  • Unit group: 93a60a57-a3c8-12da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_effluent
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Water vapour released to air (water_vapour)

Actual atmospheric water loss from concentration/cooling/finishing that is not condensed and reused. Reconcile reaction water, imported steam, make-up, condensate return, liquid outputs and stock change; do not treat closed-loop evaporation and condensation as two external exchanges.

  • Selected flow: water vapour fe0acd60-3ddc-11dd-ac04-0050c2490048
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_water
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Fossil methane in process vent (methane_air)

Conditional on measured fossil-origin methane impurity escaping through process vents after controls; source Table 8.10 is a case observation, not a default positive release. Verify origin and measured load; other carbon origins require their own atomic identity.

  • Selected flow: methane (fossil) 08a91e70-3ddc-11dd-9610-0050c2490048
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_air
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993
Fossil carbon monoxide in process vent (co_air)

Conditional on measured fossil-origin CO impurity in process vent gas after controls. Do not use a CO2 record or an unrelated combustion factor; independently measured CO with its carbon origin enters the actual vent balance.

  • Selected flow: carbon monoxide (fossil) 08a91e70-3ddc-11dd-924e-0050c2490048
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Measure the period quantity under the linked protocol and normalize by same-period accepted net output Q in kg; per 1 kg reference flow.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_air
  • Sources: ec-lvic-aaf-2007; epa-ap42-urea-1993

7. Allocation and Co-product Handling

These allocation rules are authored modelling requirements. The BREF supports the integrated material/energy context, not an ISO allocation hierarchy or market-price evidence.

rule_idapplies_torulesource_ids
allocation_avoidurea_manufactureFirst subdivide by actual meters and process origin; assign attributable feeds, utilities and emissions directly. Internal recycling is not a coproduct. The selected foreground reference is urea, not ammonia manufacture.ec-lvic-aaf-2007
allocation_physicalurea_manufactureKeep all physical coproduct outputs, stage balances and internal links at measured full quantity. Allocation shares act on shared environmental burdens, not physical output mass, water or heat.ec-lvic-aaf-2007
allocation_residualurea_manufactureFor genuinely inseparable shared burdens with usable exported steam or accepted recovered water, document the causal relationship, basis and denominator and test sensitivity. If no defensible physical relationship exists, disclose a chosen economic allocation using actual comparable-period net values; no default share or price is prescribed. Reject unsupported shares rather than forcing a single-product balance.ec-lvic-aaf-2007
allocation_co2feed_co2Disclose CO2 provider capture/purification/compression energy and upstream allocation. Do not award a capture credit and also deduct product-retained carbon as a negative emission. Downstream release is outside the factory-gate boundary; disclose carbon provenance and quantity for later modelling.ec-lvic-aaf-2007

8. Foreground Data Collection, Calculation, and Quality Rules

Data Collection Protocols

protocol_idprocess_idflow_rolerecord_typeraw_fieldscollection_methodunitfrequencytemporal_coveragesite_scopeaggregation_rulequality_evidence
cp_producturea_manufactureurea_finishedweighing and assaynet delivered mass; opening/closing finished stocks; returns; SKU; grade; urea assay; total N; water; biuret; free NH3; particle size; formulationCalibrated bulk scales, stock reconciliation and documented representative sampling/analysis; verify actual additive-free formulation. Divide raw period totals by same-period Q using normalize_period and the aggregation basis below.kg; mass fractionseach lot; period reconciliationsame declared representative period including abnormal operationsame site and route; accepted bulk deliveryper 1 kg reference flowscale calibration; assay methods and certificates; acceptance and stock records
cp_feedurea_manufacturefeed_ammonia; feed_co2; passivation_airreceipt, meter and composition recordsfeed totals; stock changes; composition; purity; carbon origin; phase; T; absolute P; wet/dry basis; Z; supplier reference convention; air O2Calibrated mass/volume meters and tank reconciliation; validate gas conversion using sample composition and compatible equation/state definition. Divide raw period totals by same-period Q using normalize_period and the aggregation basis below.kg; m3; composition; T; Pcontinuous/batch; regular assaysame period as Qexternal feed interfaces and internal recycle meters distinguishedper 1 kg reference flowmeter calibration; gas certificates; supplier basis; conversion calculation
cp_energyurea_manufactureelectricity; steam_hp; steam_mp; steam_lp; steam_exportmeter and enthalpy recordselectrical kWh; voltage; supplier/mix; each steam header mass, T, P, quality; condensate-return mass and enthalpy; stage duties; export userSubmeter compressors, synthesis/recovery, concentration, finishing/cooling, loading and controls. Use pressure/temperature/dryness and traceable steam properties for enthalpy balances; separate mass/heat and imports/exports. Divide raw period totals by same-period Q using normalize_period and the aggregation basis below.kWh; MJ; kg; T; Pcontinuous or shift totalssame period as Qall included stages and each external utility headerper 1 kg reference flowmeter checks; enthalpy method/version; provider reference boundary; separate condensate ledger
cp_waterurea_manufacturewater_makeup; water_reuse_export; water_vapourwater meter and stage balancemake-up and circulation; independently evidenced net reaction-water formation/consumption; stage assays and reaction extents/model inputs; steam-derived water; stream density/composition and fraction bases; flush/seal/scrubber water; internal reuse; evaporation; condensate return; opening/closing liquid/WIP stocks; external receiver and qualityMeter external water interfaces and collect stage assays/state records for synthesis, included hydrolysis and other actual reactions. Determine reaction-water terms through assay_balance from independent actual reaction-extent evidence, not the residual needed to close this water ledger. Reconcile measured steam-derived/carrier water, liquid outputs, atmospheric losses and stock changes with uncertainty; record receiver acceptance. Retain raw complete-pool totals and apply normalize_period once.kg; m3; compositioncontinuous/batch; period balancesame period as Qcooling, concentration and treatment circuitsper 1 kg reference flowmeter checks; assay and reaction-model basis; physical water ledger; reaction-extent and measurement uncertainty
cp_wasteurea_manufacturewaste_urea; wastewater_transferdispatch and receiver recordswet/dry mass; volume; water; urea; NH3/NH4; total N; COD; pH; solids; contaminants; receiver; treatment; transportWeigh discarded solids and meter transferred condensate; representative composition analysis and receiver/treatment acceptance. No unverified generic waste UUID substitutes for origin/fate. Divide raw period totals by same-period Q using normalize_period and the aggregation basis below.kg; m3; mg/L; mass fractionseach dispatch; representative samplessame period as Qeach external waste-to-treatment interfaceper 1 kg reference flowweighbridge/meters; analytical QA; transfer receipts and destination contract
cp_airurea_manufacturenh3_air; co2_fossil_air; co2_bio_air; pm_fine_air; pm_coarse_air; pm_over10_air; methane_air; co_airemission monitoring and vent balancesource; post-control concentration; dry/wet gas flow; T/P; duration; particle cumulative/band definition; NH3 molecular basis; fossil/biogenic carbon evidence; impurities; control state; abnormal eventsMeasure each external atmospheric source after controls with matched concentration/flow conditions and duration; include fugitive and event inventories with justified methods. Size-band sampling and control inlet/outlet distinctions are retained; no historic factor copied as a default. Divide raw period totals by same-period Q using normalize_period and the aggregation basis below.kg; mg/m3; m3; timecontinuous or representative tests plus eventssame period as Q including startup/shutdownsynthesis/recovery, concentration, finishing, cooling, screening, storage/loading and controlsper 1 kg reference flowtest method/calibration; gas state conventions; source map; detection limits; control operation; uncertainty
cp_effluenturea_manufacturenh3_water; ammonium_water; urea_water; liquid_waterfinal discharge flow and speciation analysisdirect discharge volume; receiving body; pH/T; NH3; NH4; urea; total N; COD; sampling; detection limits; treatment bypassFlow-proportional representative sampling at the final natural-discharge interface after included treatment; establish molecular/species versus N basis and speciation without duplicating total ammonia. Wastewater-to-treatment uses cp_waste instead. Divide raw period totals by same-period Q using normalize_period and the aggregation basis below.m3; mg/L; kg; pH; Tcontinuous flow; representative samples and bypass eventssame period as Qdirect freshwater discharge onlyper 1 kg reference flowlaboratory methods; flow calibration; molecular factors/speciation; receiver and treatment boundary

Raw record units may differ; retain the selected native reference property/unit and basis-compatibility evidence after conversion. Unmeasured amounts receive no default. Investigate actual impurities/auxiliaries and add separate atomic exchanges when present; approximate collection totals do not establish completeness. Each protocol retains unnormalized totals for the same complete site, route and supplied-state/grade reporting pool, including failed/zero-output runs, rework, cleaning, starts/stops and opening/closing work in progress with its attributable burdens. The aggregation basis denotes the final inventory basis; apply normalize_period once to raw totals, not again to an already normalized protocol result.

Calculation Rules

rule_idApplies toFormula or ruleInputsOutputsource_ids
normalize_periodall inventory rowsFor each non-reference exchange i, q_i = X_i / Q exactly once. X_i is the raw attributable stock-corrected exchange for the complete reporting pool defined above, before per-kg division; Q is accepted net supplied urea kg matched to that same site, route, grade/state and pool. Reconcile receipts, production/delivery, returns, opening/closing stocks and WIP with their attributable burdens; do not charge current loads to unmatched shipments or omit failed/zero-output/rework burdens. Prior-period stock requires its matched prior burdens or exclusion from Q. A zero-output subperiod retains its burdens in a justified complete pool with positive Q; if the complete pool has no positive Q, report the per-kg result unavailable, never zero burden or division by zero. Credit each final accepted net lot once after returns and reacceptance; internal rework is not additional product output. Keep urea_finished exactly 1 kg; allocation does not scale physical outputs or alter Q.period exchange; Q; cp_product; applicable row protocolexchange per 1 kg reference flow, or unavailable when no positive matched Q existsec-lvic-aaf-2007
assay_balancefeed_ammonia, feed_co2, urea_finished, waste_urea, wastewater_transferFor a physical mass measured in kg, species kg = physical kg times measured species mass fraction. For feed_co2 recorded in m3, first establish mass from measured gas composition, absolute P, T, wet/dry state, Z and a documented compatible conversion, or obtain species moles from the validated molar/volume-fraction basis and convert with documented molecular masses. Never multiply m3 directly by a mass fraction to obtain kg. Convert liquid volume using measured stream density/state before applying mass fractions; retain full solution mass, assayed constituents and carrier water separately. These component accounts do not replace the actual supplier reference quantity or supplied-product denominator. Conserve total mass and relevant C/N/H/O across all inputs, outputs and stage stocks. Separately establish actual net water formation/consumption and dry-species conversion from stage assays and an independently supported reaction-extent model, including urea synthesis, included hydrolysis and actual side reactions. Do not determine those terms by forcing water or dry-component residuals to close. Stoichiometry is a consistency test, not a yield, complete-conversion or actual-consumption default.assays and fraction bases; molecular masses; verified gas/liquid conversions; actual reaction-extent evidence; stage stocks; cp_feed; cp_product; cp_water; cp_energy; cp_waste; cp_air; cp_effluentspecies kg, conserved mass/element ledger and independently evidenced reaction-water terms with uncertaintyec-lvic-aaf-2007
air_loadnh3_air, co2_fossil_air, co2_bio_air, pm_fine_air, pm_coarse_air, pm_over10_air, methane_air, co_airFor compatible gas-state definitions, source load = sum of concentration times gas volume over matched intervals with explicit unit conversion. Reconcile controlled outlet, fugitives and events once; retain detection-limit treatment and uncertainty.source concentration; volume; duration; cp_airpost-control species/band loadepa-ap42-urea-1993; ec-lvic-aaf-2007
effluent_loadnh3_water, ammonium_water, urea_waterSpecies load = sum of species concentration times discharge volume for matched intervals. Convert mg/L with m3 to kg explicitly; convert kg N to molecular species only with supported assay/speciation and molecular-mass ratios.volume; concentration; assay basis; pH/T; cp_effluentdirect freshwater species massec-lvic-aaf-2007
energy_balancesteam_hp, steam_mp, steam_lp, steam_exportUsable steam heat = incoming mass times incoming specific enthalpy minus actual condensate-return heat, with the measured system boundary and losses disclosed. Keep electrical energy separate; kWh times 3.6 gives MJ. Do not sum internal recovery and external supply twice.steam/condensate meters; state; enthalpy basis; cp_energyheader mass/heat balance and metered electricityec-lvic-aaf-2007
allocation_ledgerall inventory rowsApply documented shares only to inseparable shared environmental burdens after direct attribution. Shares sum to one for their declared burden pool. Retain all physical coproduct quantities in an unallocated ledger; no fixed share is specified.direct attribution; causal/economic basis; burden pool; output quantitiesseparate allocated burden ledgerec-lvic-aaf-2007

Data Quality Requirements

requirement_idApplies toRequirementEvidence
identityall inventory rowsVerify physical species, phase, formulation, route, medium, primary property and units; a UUID is identity evidence only. Record unresolved waste identity and basis/provider gaps.direct identities; supplier/receiver specification
periodall inventory rowsUse one declared representative period and site/route; disclose production rate, startup/shutdown, seasonal finishing conditions and missing records. Never import one-factory historical consumption as a universal amount.production/meter logs; assay and source scope
closureurea_manufactureReconcile physical mass, nitrogen, carbon, water and each steam header, including opening/closing stocks, reaction water, products, losses and all destinations; investigate residuals against measurement uncertainty, not an invented tolerance.separate stage physical ledger; uncertainty budget
completenessall inventory rowsCheck actual formulation, passivation, cleaning, maintenance and gas/effluent impurities. Add each additional actual chemical, waste or emission as a separate verified atomic exchange; unknowns cannot be declared zero or complete.site process map; procurement and source monitoring
backgroundproduct inputs; waste outputsMatch background supply/treatment state, grade, reference quantity, geography/period and allocation. Unconfirmed gas/steam bases or receiving conditions make the dataset link incomplete.provider metadata; meter and treatment compatibility

9. Validation Rules

rule_idapplies_torulesource_ids
validate_scopeurea_manufactureReject supplied solutions, UAN, incompatible grades/routes and intentional coating/conditioning additives. Verify reference UUID/state, product qualifiers and one finished reference output.unsd-cpc3-urea; yara-technical-urea
validate_denominatorall inventory rowsReference amount, inventory normalization and linked protocol aggregation all use 1 kg accepted supplied urea and the same measured Q. Reject purity- or N-normalized values mislabeled as supplied-product mass.ec-lvic-aaf-2007
validate_atomicall inventory rowsEach row is one atomic exchange. Check UUID species/route/CAS, native property/unit and Chinese name; reject correction flows, near-name substitutes and incompatible media. Blank identity remains explicit; verified identity does not establish a complete provider link.ec-lvic-aaf-2007
validate_balancesurea_manufactureRequire physical mass/water/N/C/steam closure evidence and equal-quantity internal links. Verify allocation burdens separately; never multiply physical coproduct outputs by allocation shares.ec-lvic-aaf-2007
validate_emissionsurea_manufactureCover actual post-control vents, finishing and loading dust, leaks/events, evaporated water and final effluent/transfer fate. Use disjoint dust bands, molecular nitrogen species and fossil/biogenic carbon provenance; do not infer default positive emissions or delete measured biogenic CO2.ec-lvic-aaf-2007; epa-ap42-urea-1993
validate_gapsall inventory rowsBefore claiming dataset completeness, resolve all applicable waste UUIDs, actual SKU/assays, utility basis/provider matches, additional detected species and receiver conditions. Non-detect, measured zero, absent interface and unknown quantity remain distinct; undisclosed gaps fail completeness.ec-lvic-aaf-2007

10. Published Dataset Profile

FieldValue
dataset_rolesecondary_dataset; background_dataset
downstream_useupstream urea input with known grade and route
allowed_useactual declared additive-free solid urea, factory-gate boundary and quality limitations
excluded_useno end-use fertilisation/SCR service, UAN/supplied solutions, additive formulation, incompatible technology or unresolved basis links
required_metadataproduct qualifiers; route/site/period; physical reference basis; all applicable atomic flows; physical unallocated and allocated-burden ledgers; background/treatment interfaces
required_quality_disclosuremeasured/calculated/estimated distinction; representativeness, detection limits, uncertainty, missing items and basis-match state; future protocols are not existing measured data
update_triggerchanges in SKU/formulation, purity/moisture, synthesis/finishing technology, headers/providers, controls or destination

11. Data Sources

Source idTypeReferenceUsed for
ec-lvic-aaf-2007official_guidanceEuropean Commission, LVIC-AAF BREF, August 2007. Official full text, §1.5.1 (printed 33/PDF 61), §8.2.1 and Figure 8.1 (324–326/PDF 352–354), Tables 8.5–8.10 (329–335/PDF 357–363), §8.4.12–8.4.13 (357–359/PDF 385–387), §8.5 (362/PDF 390).Historical synthesis/recovery/particle-formation and water-treatment boundary; separate utility/state and balance measurements. Cases/BAT levels do not supply universal amounts, yield, recipe or current legal thresholds.
epa-ap42-urea-1993official_guidanceUS EPA, AP-42 §8.2 Urea, July 1993, reformatted January 1995. Official full text, §8.2.1–8.2.3, Figure 8.2-1, pp.8.2-1–8.2-3.Independent historical process/source map; finishing dust, ammonia and conditioning distinction. Route-specific/controlled factors and old factory observations are not defaults.
yara-technical-urealiteratureYara International, Technical Urea, sections “You can get Urea in two forms” and “How we produce Urea”, accessed 2026-10-13 UTC.Producer confirmation of prill/granule and additive-free prill option, ammonia/CO2 manufacture, solid versus solution state. No SKU/quantity defaults.
unsd-cpc3-ureaofficial_guidanceUNSD, CPC Version 3.0 subclass 34611 — Urea and class 3461 breakdown, accessed 2026-10-13 UTC.Classification location and distinction from subclass 34616 UAN; narrower scope recommendation, not proof of complete classification coverage.

Raw downloads

These files are byte-identical to the canonical files for this revision in the repository.

Structured rule index

This index comes from verified structured.yaml and retains the canonical English rule text.

System boundary rules · 5
Rule IDApplies toRuleSource IDs
boundary_stagesurea_manufactureInclude receiving, compression/pumping, synthesis, stripping/decomposition and recovery, concentration, selected particle formation, cooling/screening, storage/loading and their gas/water controls. Phase records remain separately measurable within one foreground unit.ec-lvic-aaf-2007, epa-ap42-urea-1993
boundary_recycleurea_manufactureRecord internal flow endpoints in the same physical unit/state. Recovered material is neither new purchased feed nor avoided burden. Include external losses and treatment transfers once.ec-lvic-aaf-2007
boundary_utilitiesurea_manufactureRetain steam-header imports, recoveries, exports and condensate return separately. Source Table 8.19 excludes particle formation from its energy example; collected energy must also include actual finishing, cooling and controls.ec-lvic-aaf-2007
boundary_waterurea_manufactureSeparate internal process-water reuse, external reuse product, wastewater-to-treatment and direct natural discharge. Biological treatment and its chemicals/emissions require a separate treatment unit; no universal recipe is given.ec-lvic-aaf-2007
boundary_scopeurea_manufactureConfirm additive-free route from procurement/formulation records; isolate incompatible variants. Atmospheric source inventories include detected feed impurities; any additional actual substance must be a separately identified atomic row, not silently omitted or represented by total VOC/total nitrogen.epa-ap42-urea-1993, ec-lvic-aaf-2007, yara-technical-urea
Allocation rules · 5
Rule IDApplies toRuleSource IDs
allocation_rule_1foreground_burden_allocationThese allocation rules are authored modelling requirements. The BREF supports the integrated material/energy context, not an ISO allocation hierarchy or market-price evidence.
allocation_avoidurea_manufactureFirst subdivide by actual meters and process origin; assign attributable feeds, utilities and emissions directly. Internal recycling is not a coproduct. The selected foreground reference is urea, not ammonia manufacture.ec-lvic-aaf-2007
allocation_physicalurea_manufactureKeep all physical coproduct outputs, stage balances and internal links at measured full quantity. Allocation shares act on shared environmental burdens, not physical output mass, water or heat.ec-lvic-aaf-2007
allocation_residualurea_manufactureFor genuinely inseparable shared burdens with usable exported steam or accepted recovered water, document the causal relationship, basis and denominator and test sensitivity. If no defensible physical relationship exists, disclose a chosen economic allocation using actual comparable-period net values; no default share or price is prescribed. Reject unsupported shares rather than forcing a single-product balance.ec-lvic-aaf-2007
allocation_co2feed_co2Disclose CO2 provider capture/purification/compression energy and upstream allocation. Do not award a capture credit and also deduct product-retained carbon as a negative emission. Downstream release is outside the factory-gate boundary; disclose carbon provenance and quantity for later modelling.ec-lvic-aaf-2007
Validation rules · 6
Rule IDApplies toRuleSource IDs
validate_scopeurea_manufactureReject supplied solutions, UAN, incompatible grades/routes and intentional coating/conditioning additives. Verify reference UUID/state, product qualifiers and one finished reference output.unsd-cpc3-urea, yara-technical-urea
validate_denominatorall inventory rowsReference amount, inventory normalization and linked protocol aggregation all use 1 kg accepted supplied urea and the same measured Q. Reject purity- or N-normalized values mislabeled as supplied-product mass.ec-lvic-aaf-2007
validate_atomicall inventory rowsEach row is one atomic exchange. Check UUID species/route/CAS, native property/unit and Chinese name; reject correction flows, near-name substitutes and incompatible media. Blank identity remains explicit; verified identity does not establish a complete provider link.ec-lvic-aaf-2007
validate_balancesurea_manufactureRequire physical mass/water/N/C/steam closure evidence and equal-quantity internal links. Verify allocation burdens separately; never multiply physical coproduct outputs by allocation shares.ec-lvic-aaf-2007
validate_emissionsurea_manufactureCover actual post-control vents, finishing and loading dust, leaks/events, evaporated water and final effluent/transfer fate. Use disjoint dust bands, molecular nitrogen species and fossil/biogenic carbon provenance; do not infer default positive emissions or delete measured biogenic CO2.ec-lvic-aaf-2007, epa-ap42-urea-1993
validate_gapsall inventory rowsBefore claiming dataset completeness, resolve all applicable waste UUIDs, actual SKU/assays, utility basis/provider matches, additional detected species and receiver conditions. Non-detect, measured zero, absent interface and unknown quantity remain distinct; undisclosed gaps fail completeness.ec-lvic-aaf-2007
Processes and inputs/outputs · 1
Process IDProcess nameInput flowsOutput flows
urea_manufactureUrea manufacture through bulk delivery818

Complete field inspector

Loads this record’s complete manifest and structured projection on demand; values are never truncated. Requires JavaScript.

On this page