TianGong PCR

Overhead AC-supplied electric locomotive manufacture

Lifecycle status
Candidate
Content maturity
Authored methodology
Current version
0.1.0Last updated
Readiness
Review required

Methodology and translation states come from the source record; publishing this website does not change their review status.

Content languages

zh-CN · Aligned
Status, classification and source details

Readiness

  • Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.

Classification mapping

CPC 3.0:49511 · narrower

Source

1. Scope and Applicability

Manufacture of new complete steel-bodied electric locomotives powered by overhead AC supply with traction transformer, power converter and asynchronous traction motors, from declared stock or bought-in bodies/modules to configuration-specific manufacturing acceptance. This is a narrower route within CPC 49511. Required running-gear/traction/outfit integration and acceptance are distinguished from optional in-house body fabrication, coating and packing. No transport service is supplied by the reference flow.

Exclude DC-only/third-rail supply, multisystem DC-capable variants, diesel-electric/dual-mode/off-wire traction-battery configurations, self-propelled passenger coaches or EMUs, incomplete bodies/bogies, retrofits, repair, resale, operation, maintenance and end of life. Auxiliary control batteries do not expand the boundary to traction batteries. Mass alone does not establish equivalent power, haulage capacity or train-service performance.

Akiem lists an AC-only configuration and asynchronous traction motors. Siemens distinguishes AC, DC and multisystem variants; its historical 2013 brochure identifies optional converter water-cooling and transformer ester. Alstom 2019 provides a DC locomotive multi-site assembly example only. Neither source supplies a universal recipe, actual current mass, lifetime or manufacturing intensity. Foreground alone is receipt-to-release manufacture; complete cradle-to-gate requires disclosed, compatible supplier upstream linkage. Scientific review remains pending.

2. Product Category Identity

FieldValue
canonical_pcr_idpcr.metal-products-machinery-and-equipment.transport-equipment.externally-powered-electric-locomotive
classification_refsCPC 3.0 49511; narrower overhead AC-only route; context only
covered_productsManufacture of new complete steel-bodied electric locomotives powered by overhead AC supply with traction transformer, power converter and asynchronous traction motors, from declared stock or bought-in bodies/modules to configuration-specific manufacturing acceptance. This is a narrower route within CPC 49511. Required running-gear/traction/outfit integration and acceptance are distinguished from optional in-house body fabrication, coating and packing. No transport service is supplied by the reference flow.
excluded_productsExclude DC-only/third-rail supply, multisystem DC-capable variants, diesel-electric/dual-mode/off-wire traction-battery configurations, self-propelled passenger coaches or EMUs, incomplete bodies/bogies, retrofits, repair, resale, operation, maintenance and end of life. Auxiliary control batteries do not expand the boundary to traction batteries. Mass alone does not establish equivalent power, haulage capacity or train-service performance.
representative_productOne serial/configuration-linked accepted complete overhead AC electric locomotive with measured net M
production_routeConditional body preparation/joining and coating, running gear and AC traction installation, outfitting, manufacturing acceptance, conditional protection
market_stateNew accepted complete configured locomotive at declared manufacturing gate

3. Reference Flow

FieldValue
WhatManufacture a complete configured overhead AC-supplied electric locomotive
How much1 kg accepted complete net locomotive mass; actual per-unit exchanges normalized with positive measured M
How wellActual vehicle-specific structural, electrical, brake and release requirements with applicable acceptance evidence; no equal-mass haulage equivalence
How long or cycleOne manufacture and manufacturing-acceptance cycle; no operating lifetime assumed
reference_flow_linkfinished_machine
FieldValue
Reference amount1
Reference product flowRail locomotives powered from an external source of electricity 1532ccb7-1703-4ca3-bd21-bfe65dac7ded
Reference flow propertyMass 93a60a56-a3c8-11da-a746-0800200b9a66
Reference unit groupUnits of mass 93a60a57-a4c8-11da-a746-0800200c9a66
Reference unitkg
Required qualifiersbuilder/model/serial and drawing revision; overhead AC voltage/frequency and pantograph configuration; transformer/converter/motor type, rating, cooling and supplier completeness; body steel grade/route; bogie/wheelset/gear/brake configuration; cab/control/auxiliary battery chemistry; actual first-filled fluids and fixed ballast; accepted complete net M in kg from traceable actual weighing records; packaging, persons, loose consumables, sand and temporary test/transport fixture exclusions; physically measured detached integral delivered fittings; acceptance test/gate/site/period; supplier upstream and shared-resource scope

Declare every qualifier. Public broad finished-locomotive identity is used only for the narrower actual configuration. M includes installed body, running gear, traction/control/auxiliary assemblies, declared service-fluid fills and fixed design ballast. Exclude persons, loose sand/consumables, spares, removable protection and temporary test/transport loads. Separate physically measured integral detached delivery parts from separately sold spares. Catalogue mass, nominal axle load multiplied by axle count or hauled train weight cannot establish M.

4. Measurement and Unit Rules

rule_idApplies toRequired propertyRequired unitRule
reference_massreference productMass 93a60a56-a3c8-11da-a746-0800200b9a66kgM = accepted net mass of one complete unit of the same configuration in kg; collect using cp_mass.
mass_record_provenancecp_massMasskgRetain original current calibrated actual complete-vehicle weighing or documented wheel/axle-load weighing covering all wheels of the same vehicle on the stated level method, with calibration, zero/tare, repeatability, serial/date/operator and uncertainty. Sum actual simultaneously applicable wheel/axle measurements, reconcile accepted configuration, measured fluid fills/fixed ballast and itemized temporary loads. Convert a working-order measurement to declared net scope only using traceable separately measured additions/deductions. No catalogue weight, design axle-load limit, gross/train weight or unexplained acceptance figure substitutes.
unit_conversionutilities and chemicalsoriginal measured propertyactual row unitKeep Mass, Volume, energy and count distinct. Meter electricity in kWh; 1 kWh = 3.6 MJ from the verified energy unit group. Convert volume or purchased item count to mass only with actual same-formulation density/temperature or measured same-configuration item mass; retain original data. No assumed fluid density or component mass.

5. System Boundary

Boundary Abstraction

FieldValue
declared_starting_conditionReceived specified steel stock, bought-in complete bodies, bogies and traction/auxiliary modules with declared supplier scope
starting_condition_roleForeground receipt-to-accepted manufacturing-gate release
product_classification_scopeComplete overhead AC-only electric locomotive, not train service
recursive_input_ruleDo not generate the finished locomotive as its own input. Bought-in bodies/modules bypass included operations; actual in-house parts require their own measured component inventories
upstream_dataset_requirementMatch actual material/formulation, electrical configuration, module completeness/property, site/period and supplier production; disclose unlinked upstream
disclosurebuilder/model/serial and drawing revision; overhead AC voltage/frequency and pantograph configuration; transformer/converter/motor type, rating, cooling and supplier completeness; body steel grade/route; bogie/wheelset/gear/brake configuration; cab/control/auxiliary battery chemistry; actual first-filled fluids and fixed ballast; accepted complete net M in kg from traceable actual weighing records; packaging, persons, loose consumables, sand and temporary test/transport fixture exclusions; physically measured detached integral delivered fittings; acceptance test/gate/site/period; supplier upstream and shared-resource scope
rule_idApplies toRulesource_ids
boundary_foregroundall stagesInclude actual manufacture, attributable rework and pre-gate factory acceptance runs. Treat test electricity, sand, support heat and waste separately when present. Exclude commercial hauling, post-gate delivery, fleet maintenance and lifetime regeneration. Include outsourced fabrication/support service only with explicit supplier scope, service unit and attribution; add each service separately.
boundary_completenesspurchased assembliesCount each received physical assembly with its included constituent parts and fluids once. A complete bogie containing traction motors replaces duplicate motor/wheel/brake inputs. A received complete body replaces its included stock and processing, requiring a separately documented body input. Finish all actual BOM, fluid, gas, solvent, refrigerant, tooling and waste/emission identities before a completed dataset; these candidate cards are not a universal exhaustive bill.

6. Process Inventory Structure

Process Map

process_idprocess_nameinclusioninclusion_conditionrolequantitative_reference
body_fabricationCarbody stock preparation and joiningconditionalActual in-house steel carbody fabrication.foregroundone accepted configured locomotive, normalized using M
surface_finishSurface preparation and protective coatingconditionalActual foreground cleaning, blasting or coating.foregroundone accepted configured locomotive, normalized using M
running_gearBogie and running-gear integrationrequiredEvery complete accepted locomotive.foregroundone accepted configured locomotive, normalized using M
traction_installOverhead AC traction-system installationrequiredCovered overhead AC-supplied configuration.foregroundone accepted configured locomotive, normalized using M
outfittingBrake, cab and auxiliary integrationrequiredComplete declared accepted configuration.foregroundone accepted configured locomotive, normalized using M
acceptanceElectrical, mechanical and complete-configuration acceptancerequiredBefore declared manufacturing release gate.foregroundone accepted configured locomotive, normalized using M
packingDelivery protection and detached integral fittingsconditionalActual removable protection or delivery-detached integral fittings.foregroundone accepted configured locomotive, normalized using M

Body fabrication feeds optional finish and running-gear/traction/outfit integration, followed by complete-configuration acceptance and conditional protection. Stages may overlap; resources are assigned once. All exchange cards are conditional on actual composition/configuration, even within required stages. Each is one physical or chemical exchange; no emission or welding/coating recipe is compulsory.

Process: Carbody stock preparation and joining (body_fabrication)

Cut/form actual certified plate and profiles, assemble underframe/body and roof, join to documented weld procedures and inspect dimensions/joints. A bought-in complete body replaces its contained stock/fabrication. Solid-wire and shielding-gas cards apply only to the actual route; other cutting/welding consumables must be separate.

Inputs

Product flows
Hot-rolled low-alloy steel locomotive carbody plate (body_plate)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Hot-rolled low-alloy steel locomotive carbody plate
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_body_fabrication.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_body_fabrication
  • Sources: siemens-electric
Hot-rolled steel locomotive underframe structural profile (body_profile)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Hot-rolled steel locomotive underframe structural profile
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_body_fabrication.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_body_fabrication
  • Sources: siemens-electric
Solid low-alloy steel gas-shielded welding wire (solid_wire)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Solid low-alloy steel gas-shielded welding wire
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_body_fabrication.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_body_fabrication
  • Sources: siemens-electric
Carbon dioxide (co2_shield)

Only pure supplied CO2 for actual Chinese plant welding matching the public route; not argon premix or an assumed fossil elementary release.

  • Selected flow: Carbon dioxide 27f41c1c-535e-4d2a-bce9-2c7f4de11549
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_body_fabrication.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_body_fabrication
  • Sources: siemens-electric
Argon/carbon-dioxide premixed welding shielding gas (argon_mix)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Argon/carbon-dioxide premixed welding shielding gas
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_body_fabrication.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_body_fabrication
  • Sources: siemens-electric
Alternating-current electricity at factory intake (body_fabrication_electricity)

Meter actual attributable electricity in kWh and convert 1 kWh = 3.6 MJ within the energy unit group; test import/export and onsite generation remain separately measured.

  • Selected flow: Alternating-current electricity at factory intake
  • Flow property / unit: Net calorific value / MJ
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_body_fabrication.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_body_fabrication
  • Sources: siemens-electric

Outputs

Waste flows
Steel scrap, offcuts (steel_offcut)

Weigh segregated untreated cutting offcuts exported after internal reuse; retain recipient and exclude downstream treatment/avoided-production credit.

  • Selected flow: Steel scrap, offcuts ae44c4ac-bcd5-4a16-b0a5-d674ffeaab6b
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_body_fabrication.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_body_fabrication
  • Sources: siemens-electric
Captured iron-oxide-rich welding filter dust (weld_dust)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Captured iron-oxide-rich welding filter dust
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_body_fabrication.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_body_fabrication
  • Sources: siemens-electric

Process: Surface preparation and protective coating (surface_finish)

Record actual coating formulation, application area/layers and preparation. Epoxy base/hardener are conditional formulations, not mandatory technology. Prefinished supplier assemblies replace duplicate coating; captured waste is not an elementary airborne release.

Inputs

Product flows
Process Water (clean_water)

Actual purchased treated process water for cleaning, not an environmental water resource or internally recirculated water.

  • Selected flow: Process Water 94a04f7e-2d5c-41f0-b182-d54a3b373a02
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_surface_finish.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_surface_finish
  • Sources: siemens-electric
Spherical cast-steel blasting shot (abrasive)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Spherical cast-steel blasting shot
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_surface_finish.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_surface_finish
  • Sources: siemens-electric
Formulated epoxy rail-vehicle coating base component (epoxy_base)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Formulated epoxy rail-vehicle coating base component
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_surface_finish.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_surface_finish
  • Sources: siemens-electric
Polyamine rail-vehicle epoxy coating hardener formulation (epoxy_hardener)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Polyamine rail-vehicle epoxy coating hardener formulation
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_surface_finish.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_surface_finish
  • Sources: siemens-electric
Alternating-current electricity at factory intake (surface_finish_electricity)

Meter actual attributable electricity in kWh and convert 1 kWh = 3.6 MJ within the energy unit group; test import/export and onsite generation remain separately measured.

  • Selected flow: Alternating-current electricity at factory intake
  • Flow property / unit: Net calorific value / MJ
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_surface_finish.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_surface_finish
  • Sources: siemens-electric

Outputs

Waste flows
Spent steel blasting shot with removed coating residue (spent_abrasive)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Spent steel blasting shot with removed coating residue
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_surface_finish.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_surface_finish
  • Sources: siemens-electric
Aqueous steel-carbody cleaning effluent transferred for treatment (clean_effluent)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Aqueous steel-carbody cleaning effluent transferred for treatment
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_surface_finish.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_surface_finish
  • Sources: siemens-electric

Process: Bogie and running-gear integration (running_gear)

Install documented bogies/wheelsets, suspension and mechanical drive, align and inspect. A purchased bogie is one physically complete assembly; record whether it includes wheels, motors, gearing and brakes and suppress duplicate constituent inputs. If fabricated in house, replace the assembly with measured component processes and exchanges.

Inputs

Product flows
Complete finished steel locomotive carbody with underframe and roof (body_received)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Complete finished steel locomotive carbody with underframe and roof
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_running_gear.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_running_gear
  • Sources: siemens-electric
Bogie assembly (bogie_received)

Purchased complete locomotive bogie assembly of recorded configuration: declare wheelsets, brakes, traction motors and gearbox inclusions; count included parts once. Public generic bogie identity does not supply manufacturing factors or certify axle layout.

  • Selected flow: Bogie assembly ce7fe0f9-b245-44f1-a779-3a364f2234a9
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_running_gear.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_running_gear
  • Sources: siemens-electric
Finished forged-steel locomotive wheelset with axle and wheels (wheelset)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Finished forged-steel locomotive wheelset with axle and wheels
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_running_gear.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_running_gear
  • Sources: siemens-electric
Lubricating oil (gear_oil)

Only separately issued petroleum-derived formulated lubricating oil actually first-filled in the gearbox; record grade and exclude any supplier prefill already in an assembly.

  • Selected flow: Lubricating oil 66628f20-9d33-4997-bd6c-6357453fa268
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_running_gear.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_running_gear
  • Sources: siemens-electric
Alternating-current electricity at factory intake (running_gear_electricity)

Meter actual attributable electricity in kWh and convert 1 kWh = 3.6 MJ within the energy unit group; test import/export and onsite generation remain separately measured.

  • Selected flow: Alternating-current electricity at factory intake
  • Flow property / unit: Net calorific value / MJ
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_running_gear.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_running_gear
  • Sources: siemens-electric

Process: Overhead AC traction-system installation (traction_install)

Integrate actual pantograph, main breaker, traction transformer, power converter and asynchronous traction motors with documented high-voltage isolation, cooling and control. Bought-in assemblies count prefills once. Historical Siemens ester/water-cooling examples support optional route recognition only; mineral/synthetic ester and cooling variants require actual SDS and dedicated exchanges.

Inputs

Product flows
Complete overhead-wire locomotive pantograph current collector (pantograph)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Complete overhead-wire locomotive pantograph current collector
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_traction_install.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_traction_install
  • Sources: siemens-environment
Complete rail-locomotive high-voltage vacuum main circuit breaker (main_breaker)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Complete rail-locomotive high-voltage vacuum main circuit breaker
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_traction_install.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_traction_install
  • Sources: siemens-environment
Complete oil-filled overhead-AC locomotive traction transformer (traction_transformer)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Complete oil-filled overhead-AC locomotive traction transformer
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_traction_install.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_traction_install
  • Sources: siemens-environment
Complete locomotive IGBT traction converter assembly (traction_converter)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Complete locomotive IGBT traction converter assembly
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_traction_install.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_traction_install
  • Sources: siemens-environment
Traction motor (traction_motor)

Actual complete asynchronous locomotive traction motor supplied separately; omit when already inside the received bogie. Generic public rail traction motor is narrowed by actual type/power/cooling records; no candidate comment mass-share estimate is adopted.

  • Selected flow: Traction motor c1704402-e49d-43aa-baef-c84209588243
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_traction_install.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_traction_install
  • Sources: siemens-environment
Synthetic-ester transformer insulating liquid formulation (ester_fill)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Synthetic-ester transformer insulating liquid formulation
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_traction_install.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_traction_install
  • Sources: siemens-environment
Inhibited ethylene-glycol/water traction-cooling fluid formulation (coolant_fill)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Inhibited ethylene-glycol/water traction-cooling fluid formulation
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_traction_install.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_traction_install
  • Sources: siemens-environment
Alternating-current electricity at factory intake (traction_install_electricity)

Meter actual attributable electricity in kWh and convert 1 kWh = 3.6 MJ within the energy unit group; test import/export and onsite generation remain separately measured.

  • Selected flow: Alternating-current electricity at factory intake
  • Flow property / unit: Net calorific value / MJ
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_traction_install.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_traction_install
  • Sources: siemens-environment

Process: Brake, cab and auxiliary integration (outfitting)

Install actual pneumatic braking, compressor, couplers, cab glazing, wiring, control electronics and auxiliary systems. Auxiliary battery is control/start-up support only; traction battery and diesel off-wire power are excluded. Nickel-cadmium and lead-acid are separate conditional chemistry cards. Add every actual omitted cabin fitting, insulation, fastener, hose and control cabinet independently, with supplier completeness.

Inputs

Product flows
Insulated copper rail-locomotive cable harness (copper_cable)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Insulated copper rail-locomotive cable harness
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_outfitting.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_outfitting
  • Sources: siemens-electric
Filled lead-acid locomotive auxiliary-control battery (aux_lead_battery)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Filled lead-acid locomotive auxiliary-control battery
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_outfitting.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_outfitting
  • Sources: siemens-electric
Filled nickel-cadmium locomotive auxiliary-control battery (aux_nicd_battery)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Filled nickel-cadmium locomotive auxiliary-control battery
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_outfitting.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_outfitting
  • Sources: siemens-electric
Complete electric locomotive brake-air compressor unit (air_compressor)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Complete electric locomotive brake-air compressor unit
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_outfitting.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_outfitting
  • Sources: siemens-electric
Complete pneumatic locomotive brake-control valve block (brake_valve)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Complete pneumatic locomotive brake-control valve block
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_outfitting.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_outfitting
  • Sources: siemens-electric
Laminated safety-glass locomotive cab windscreen (cab_glass)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Laminated safety-glass locomotive cab windscreen
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_outfitting.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_outfitting
  • Sources: siemens-electric
Finished steel locomotive automatic coupler assembly (coupler)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Finished steel locomotive automatic coupler assembly
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_outfitting.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_outfitting
  • Sources: siemens-electric
Alternating-current electricity at factory intake (outfitting_electricity)

Meter actual attributable electricity in kWh and convert 1 kWh = 3.6 MJ within the energy unit group; test import/export and onsite generation remain separately measured.

  • Selected flow: Alternating-current electricity at factory intake
  • Flow property / unit: Net calorific value / MJ
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_outfitting.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_outfitting
  • Sources: siemens-electric

Process: Electrical, mechanical and complete-configuration acceptance (acceptance)

Trace actual insulation/functional/brake tests and attributable manufacturing acceptance runs and rework. Trial traction electricity is included only before gate; operational train-haulage energy and lifetime regeneration are excluded. Meter actual test import/export separately; no catalogue regeneration saving or mandatory exhaust assumed for this electric locomotive. Optional factory-burner support has distinct fuel and evidenced species cards.

Inputs

Product flows
Dry graded quartz locomotive adhesion sand (adhesion_sand)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Dry graded quartz locomotive adhesion sand
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_acceptance.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_acceptance
  • Sources: siemens-electric
Methane-rich fossil pipeline natural gas supplied to factory burner (burner_gas)

Only this actual specified physical exchange where present; retain supplier specification/completeness and independently measured net issue or transfer. Demonstrated absence is not_applicable; missing quantity is a gap. Add different actual variants separately.

  • Selected flow: Methane-rich fossil pipeline natural gas supplied to factory burner
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_acceptance.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_acceptance
  • Sources: siemens-electric
Alternating-current electricity at factory intake (acceptance_electricity)

Meter actual attributable electricity in kWh and convert 1 kWh = 3.6 MJ within the energy unit group; test import/export and onsite generation remain separately measured.

  • Selected flow: Alternating-current electricity at factory intake
  • Flow property / unit: Net calorific value / MJ
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_acceptance.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_acceptance
  • Sources: siemens-electric

Outputs

Product flows
Rail locomotives powered from an external source of electricity (finished_machine)

Accepted complete overhead AC-supplied electric locomotive with actual configuration and positive measured net M. Public broad locomotive identity is narrowed by all required qualifiers; no train service or locomotive mass is inferred.

  • Selected flow: Rail locomotives powered from an external source of electricity 1532ccb7-1703-4ca3-bd21-bfe65dac7ded
  • Flow property / unit: Mass / kg
  • Amount rule: 1 kg
  • Value mode: fixed_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: method_formula
  • Collection protocol: cp_mass
  • Sources: siemens-electric

Outputs

Elementary flows
carbon dioxide (fossil) (burner_co2)

Only independently evidenced fossil CO2 from attributable optional factory support combustion to air, unspecified, immediate release. Record actual species/method/outlet; no locomotive exhaust or total-NOx substitution.

  • Selected flow: carbon dioxide (fossil) 08a91e70-3ddc-11dd-923d-0050c2490048
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_acceptance.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_acceptance
  • Sources: siemens-electric
nitrogen monoxide (burner_no)

Only independently evidenced NO from attributable optional factory support combustion to air, unspecified, immediate release. Record actual species/method/outlet; no locomotive exhaust or total-NOx substitution.

  • Selected flow: nitrogen monoxide 08a91e70-3ddc-11dd-96ee-0050c2490048
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_acceptance.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_acceptance
  • Sources: siemens-electric
nitrogen dioxide (burner_no2)

Only independently evidenced NO2 from attributable optional factory support combustion to air, unspecified, immediate release. Record actual species/method/outlet; no locomotive exhaust or total-NOx substitution.

  • Selected flow: nitrogen dioxide 08a91e70-3ddc-11dd-96e5-0050c2490048
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_acceptance.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_acceptance
  • Sources: siemens-electric

Process: Delivery protection and detached integral fittings (packing)

Measure removable protection separately and exclude it from M. Detached integral fittings must be separately physically measured and reconciled to the same accepted locomotive configuration. Spares, transport fixtures and post-gate delivery are excluded.

Inputs

Product flows
Low-density polyethylene foil (PE-LD) (pe_protection)

Only actual unlaminated non-adhesive LDPE protective film; independently weigh and exclude from M. Other packaging materials require separate exact cards.

  • Selected flow: Low-density polyethylene foil (PE-LD) 2cecd3a7-d90e-44b4-aec5-1d9dfb907477
  • Flow property / unit: Mass / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_packing.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_packing
  • Sources: siemens-electric
Alternating-current electricity at factory intake (packing_electricity)

Meter actual attributable electricity in kWh and convert 1 kWh = 3.6 MJ within the energy unit group; test import/export and onsite generation remain separately measured.

  • Selected flow: Alternating-current electricity at factory intake
  • Flow property / unit: Net calorific value / MJ
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_packing.
  • Value mode: foreground_record
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
  • Basis kind: process_output
  • Evidence kind: collected_record
  • Collection protocol: cp_packing
  • Sources: siemens-electric

7. Allocation and Co-product Handling

rule_idApplies toRulesource_ids
allocation_ordersshared manufactureSeparate serial/configuration orders; directly attribute measured issues/returns, meters, work hours, tests and rework first. For inseparable shared utilities use demonstrated measured causal operating time/load or coating area/layer requirement: share = order driver / sum of drivers over all covered orders. Keep period, denominator and causality. Equal vehicle count, nominal traction power or axle load is not an automatic allocation rule.
allocation_recoveryreuse and exported exchangesInternal stock/water reuse is a transfer, not fresh input or automatic credit. Exported waste retains recipient and measured transfer, without presumed avoided production. Measure actual test electricity imports and exports separately; subtract export only under an explicit matching meter/system-boundary accounting rule with provider and timing, without a lifetime regeneration factor. Reconcile rejected/reworked units and work in progress to accepted output. Separate saleable co-products before reviewed residual allocation.

8. Foreground Data Collection, Calculation, and Quality Rules

Data Collection Protocols

protocol_idprocess_idflow_rolerecord_typeraw_fieldscollection_methodunitfrequencytemporal_coveragesite_scopeaggregation_rulequality_evidence
cp_massacceptanceaccepted complete locomotive net masstraceable_weighing_recordmodel; configuration; serial; accepted net mass M; original weighing record/date/method; calibrated instrument; wheel/axle measurements if used; measured fills/fixed ballast; measured additions/deductions; excluded persons/sand/test fixtures/packaging; detached integral parts; signed reconciliation; uncertaintyUse traceable weighing records for the accepted complete unit of the same configuration.kgeach accepted unitactual manufacturing/acceptance perioddeclared manufacturing acceptance gateaccepted net mass per unitoriginal calibrated physical measurements and signed configuration mass balance
cp_body_fabricationbody_fabricationCarbody stock preparation and joiningforeground_recordserial/order/configuration; accepted count; exact exchange/formulation/property/unit; issues/returns/stock change; measured component masses; supplier inclusions/prefills; electricity kWh and intake/test import/export; species/outlet; waste recipient; shared driver/denominator; method/calibrationCollect serial/configuration-linked drawings, supplier completeness, weighed issues/returns, calibrated meters, work orders and test/acceptance originals.actual unit for each roweach order/batchdeclared manufacturing perioddeclared plant and disclosed subcontractorsattributable exchange amount / accepted unitsoriginal weighing/meter/supplier receipt/test/transfer records
cp_surface_finishsurface_finishSurface preparation and protective coatingforeground_recordserial/order/configuration; accepted count; exact exchange/formulation/property/unit; issues/returns/stock change; measured component masses; supplier inclusions/prefills; electricity kWh and intake/test import/export; species/outlet; waste recipient; shared driver/denominator; method/calibrationCollect serial/configuration-linked drawings, supplier completeness, weighed issues/returns, calibrated meters, work orders and test/acceptance originals.actual unit for each roweach order/batchdeclared manufacturing perioddeclared plant and disclosed subcontractorsattributable exchange amount / accepted unitsoriginal weighing/meter/supplier receipt/test/transfer records
cp_running_gearrunning_gearBogie and running-gear integrationforeground_recordserial/order/configuration; accepted count; exact exchange/formulation/property/unit; issues/returns/stock change; measured component masses; supplier inclusions/prefills; electricity kWh and intake/test import/export; species/outlet; waste recipient; shared driver/denominator; method/calibrationCollect serial/configuration-linked drawings, supplier completeness, weighed issues/returns, calibrated meters, work orders and test/acceptance originals.actual unit for each roweach order/batchdeclared manufacturing perioddeclared plant and disclosed subcontractorsattributable exchange amount / accepted unitsoriginal weighing/meter/supplier receipt/test/transfer records
cp_traction_installtraction_installOverhead AC traction-system installationforeground_recordserial/order/configuration; accepted count; exact exchange/formulation/property/unit; issues/returns/stock change; measured component masses; supplier inclusions/prefills; electricity kWh and intake/test import/export; species/outlet; waste recipient; shared driver/denominator; method/calibrationCollect serial/configuration-linked drawings, supplier completeness, weighed issues/returns, calibrated meters, work orders and test/acceptance originals.actual unit for each roweach order/batchdeclared manufacturing perioddeclared plant and disclosed subcontractorsattributable exchange amount / accepted unitsoriginal weighing/meter/supplier receipt/test/transfer records
cp_outfittingoutfittingBrake, cab and auxiliary integrationforeground_recordserial/order/configuration; accepted count; exact exchange/formulation/property/unit; issues/returns/stock change; measured component masses; supplier inclusions/prefills; electricity kWh and intake/test import/export; species/outlet; waste recipient; shared driver/denominator; method/calibrationCollect serial/configuration-linked drawings, supplier completeness, weighed issues/returns, calibrated meters, work orders and test/acceptance originals.actual unit for each roweach order/batchdeclared manufacturing perioddeclared plant and disclosed subcontractorsattributable exchange amount / accepted unitsoriginal weighing/meter/supplier receipt/test/transfer records
cp_acceptanceacceptanceElectrical, mechanical and complete-configuration acceptanceforeground_recordserial/order/configuration; accepted count; exact exchange/formulation/property/unit; issues/returns/stock change; measured component masses; supplier inclusions/prefills; electricity kWh and intake/test import/export; species/outlet; waste recipient; shared driver/denominator; method/calibrationCollect serial/configuration-linked drawings, supplier completeness, weighed issues/returns, calibrated meters, work orders and test/acceptance originals.actual unit for each roweach order/batchdeclared manufacturing perioddeclared plant and disclosed subcontractorsattributable exchange amount / accepted unitsoriginal weighing/meter/supplier receipt/test/transfer records
cp_packingpackingDelivery protection and detached integral fittingsforeground_recordserial/order/configuration; accepted count; exact exchange/formulation/property/unit; issues/returns/stock change; measured component masses; supplier inclusions/prefills; electricity kWh and intake/test import/export; species/outlet; waste recipient; shared driver/denominator; method/calibrationCollect serial/configuration-linked drawings, supplier completeness, weighed issues/returns, calibrated meters, work orders and test/acceptance originals.actual unit for each roweach order/batchdeclared manufacturing perioddeclared plant and disclosed subcontractorsattributable exchange amount / accepted unitsoriginal weighing/meter/supplier receipt/test/transfer records

Calculation Rules

rule_idApplies toFormula or ruleInputsOutputsource_ids
normalize_massall inventory rowsq_ref = q_item / M; q_item = exchange amount per one accepted finished unit; q_ref = exchange amount per 1 kg reference flow.q_item; M; cp_massq_ref

For each compatible configuration, net issues minus recorded returns/inventory change and justified shared allocation give attributable totals; divide by accepted unit count for q_item, then by the same measured net M for q_ref. Keep mass exchanges kg/kg and electricity MJ/kg. For mass-varying compatible serial units use attributable totals divided by summed measured accepted net masses with all serial records retained. Separate different supply voltages, traction/cooling, bogie layout, body/finish and supplier completeness. Unknown amount is a gap, never zero; no traction-power, nominal axle-load or catalogue-mass conversion is inferred.

Data Quality Requirements

requirement_idApplies toRequirementEvidence
quality_masscp_massImplement mass_record_provenance using actual current traceable physical weighing and itemized net-configuration reconciliation. Every included wheel/axle belongs to the same unit and state; reconcile measured detachable fittings/fills and ensure no omitted/double-counted weight. Missing original method, calibration, state correction or positive M blocks a complete quantitative dataset and requires review/new measurement.original weighing and configuration correction ledger
quality_bomcomplete configurationReconcile all actual body, bogie/wheelset, traction, brake, auxiliary/cab/control and service-fluid masses to accepted net M. Record purchased assembly inclusions; no duplicated motors in bogies or transformer/cooling prefills. Add actual omitted parts and exchanges before completion.complete drawings/BOM/receipts/weighing/SDS
quality_balanceamounts and speciesRetain calibration, energy meters, issues/returns/reuse, measured fluid composition/density, waste manifests and actual emission method/species/medium. Define empirical QA limits from applicable measured records or verified comparable sources. No universal manufacturing intensity, vehicle mass or burner emission factor is supplied.actual meter/stock/mass balances and uncertainty
quality_coveragedatasetDisclose period/site/configurations, conditional absence, subcontracting, identity/quantity uncertainty, range gaps and missing supplier upstream. Historical product/production examples do not establish present product certification or this locomotive M. This PCR specifies future record requirements; no actual locomotive weighing or plant inventory has been certified.coverage and evidence limitations register

9. Validation Rules

rule_idApplies toRulesource_ids
validate_referencereference productRequire covered complete overhead AC configuration and positive actual net M from cp_mass with mass_record_provenance. Reject nominal axle load, catalogue mass, train weight, operating-service equivalents and missing configuration corrections. Missing actual record evidence requires scientific/data review before a completed quantitative dataset.
validate_atomicall exchangesVerify atomic physical/chemical identity, public reference property/unit group, route/composition/state and supplier boundary. Pantograph is not battery foil, traction transformer is not a rated distribution transformer, motor inside bogie is not a second input, ester is not mineral oil, process water is not environmental withdrawal/effluent. Keep unsupported UUID blank.
validate_measurementall amountsVerify amount, original unit, collection and q_item/M conversion, same serial/configuration/site/period, accepted count, calibration and justified allocation denominator. Energy, volume and item count never become mass by renaming the property. Unknown is not zero.
validate_speciesconditional elementary releasesRequire actual attributable factory-support species and medium. Selected fossil CO2, NO and NO2 are immediate air-unspecified releases; verify fossil provenance for CO2. Do not substitute total NOx, N2O, nitrogen/nitrite, biogenic CO2, water/soil or long-term flows. Captured filter dust is a waste; no exhaust is mandatory for this electric traction route.
validate_releasevehicle acceptanceTrace actual structural/electrical/brake test procedures, results, rework and release authorization for the same configuration and applicable jurisdiction when claimed. Historical brochure or other manufacturer/model certificate does not certify this vehicle. No universal voltage, brake threshold or test-energy saving is imposed.

10. Published Dataset Profile

FieldValue
dataset_roleConfiguration-specific complete electric locomotive foreground manufacture
downstream_usesecondary_dataset; background_dataset after qualified review and declared upstream linkage
allowed_useManufacturing supply-chain models matching AC traction, complete configuration, measured net scope, supplier boundary, gate/site/period
excluded_useTrain-service/lifetime footprint, equal-mass haulage comparison, other power routes, or unsupported complete cradle-to-gate
required_metadatabuilder/model/serial and drawing revision; overhead AC voltage/frequency and pantograph configuration; transformer/converter/motor type, rating, cooling and supplier completeness; body steel grade/route; bogie/wheelset/gear/brake configuration; cab/control/auxiliary battery chemistry; actual first-filled fluids and fixed ballast; accepted complete net M in kg from traceable actual weighing records; packaging, persons, loose consumables, sand and temporary test/transport fixture exclusions; physically measured detached integral delivered fittings; acceptance test/gate/site/period; supplier upstream and shared-resource scope
required_quality_disclosureIdentity/quantity/mass-provenance gaps, uncertainty, absence evidence, full BOM, allocation, acceptance and unlinked upstream
update_triggerSupply/traction/cooling/auxiliary chemistry, body/bogie/finish, supplier completeness, measured M corrections, test boundary and manufacturing site/period changes

11. Data Sources

Source idTypeReferenceUsed for
siemens-electricliteratureSiemens Vectron X AC/DC/MSPublisher headings and paragraphs on AC/DC/MS variants, separated AC/DC main components and accessible control cables. Product-configuration context only; actual site records define this narrower AC route. No catalogue mass/rating or environmental factor adopted.
siemens-environmentliteratureSiemens: Locomotives, Sustainability on track (2013)PDF/printed p.4 optional converter water-cooling and transformer ester; p.8 states features need individual contract confirmation. Historical design example only, not a current universal requirement. No 85 t example, recyclability, lifetime or regenerative-saving percentage adopted.
akiem-vectronliteratureAkiem: Vectron BR 193 technical sheetPDF p.1 technical table identifies asynchronous traction motors and distinguishes the AC-only B18 column from multisystem columns. Operator/lessor product example only; do not transfer working-order 90 t, motor count, voltage, ratings or homologations to a generic locomotive or net M.
alstom-productionliteratureAlstom: First Prima M4 for ONCF, 30 December 2019PDF p.1 manufacturing/assembly and named site responsibilities for bogies, motors, traction components and electronics. Historical DC model is outside the covered AC route: used only to distinguish received modules, assembly and downstream testing/maintenance. No DC voltage, rated power or inferred recipe adopted.

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System boundary rules · 2
Rule IDApplies toRuleSource IDs
boundary_foregroundall stagesInclude actual manufacture, attributable rework and pre-gate factory acceptance runs. Treat test electricity, sand, support heat and waste separately when present. Exclude commercial hauling, post-gate delivery, fleet maintenance and lifetime regeneration. Include outsourced fabrication/support service only with explicit supplier scope, service unit and attribution; add each service separately.
boundary_completenesspurchased assembliesCount each received physical assembly with its included constituent parts and fluids once. A complete bogie containing traction motors replaces duplicate motor/wheel/brake inputs. A received complete body replaces its included stock and processing, requiring a separately documented body input. Finish all actual BOM, fluid, gas, solvent, refrigerant, tooling and waste/emission identities before a completed dataset; these candidate cards are not a universal exhaustive bill.
Allocation rules · 2
Rule IDApplies toRuleSource IDs
allocation_ordersshared manufactureSeparate serial/configuration orders; directly attribute measured issues/returns, meters, work hours, tests and rework first. For inseparable shared utilities use demonstrated measured causal operating time/load or coating area/layer requirement: share = order driver / sum of drivers over all covered orders. Keep period, denominator and causality. Equal vehicle count, nominal traction power or axle load is not an automatic allocation rule.
allocation_recoveryreuse and exported exchangesInternal stock/water reuse is a transfer, not fresh input or automatic credit. Exported waste retains recipient and measured transfer, without presumed avoided production. Measure actual test electricity imports and exports separately; subtract export only under an explicit matching meter/system-boundary accounting rule with provider and timing, without a lifetime regeneration factor. Reconcile rejected/reworked units and work in progress to accepted output. Separate saleable co-products before reviewed residual allocation.
Validation rules · 5
Rule IDApplies toRuleSource IDs
validate_referencereference productRequire covered complete overhead AC configuration and positive actual net M from cp_mass with mass_record_provenance. Reject nominal axle load, catalogue mass, train weight, operating-service equivalents and missing configuration corrections. Missing actual record evidence requires scientific/data review before a completed quantitative dataset.
validate_atomicall exchangesVerify atomic physical/chemical identity, public reference property/unit group, route/composition/state and supplier boundary. Pantograph is not battery foil, traction transformer is not a rated distribution transformer, motor inside bogie is not a second input, ester is not mineral oil, process water is not environmental withdrawal/effluent. Keep unsupported UUID blank.
validate_measurementall amountsVerify amount, original unit, collection and q_item/M conversion, same serial/configuration/site/period, accepted count, calibration and justified allocation denominator. Energy, volume and item count never become mass by renaming the property. Unknown is not zero.
validate_speciesconditional elementary releasesRequire actual attributable factory-support species and medium. Selected fossil CO2, NO and NO2 are immediate air-unspecified releases; verify fossil provenance for CO2. Do not substitute total NOx, N2O, nitrogen/nitrite, biogenic CO2, water/soil or long-term flows. Captured filter dust is a waste; no exhaust is mandatory for this electric traction route.
validate_releasevehicle acceptanceTrace actual structural/electrical/brake test procedures, results, rework and release authorization for the same configuration and applicable jurisdiction when claimed. Historical brochure or other manufacturer/model certificate does not certify this vehicle. No universal voltage, brake threshold or test-energy saving is imposed.
Processes and inputs/outputs · 7
Process IDProcess nameInput flowsOutput flows
body_fabricationCarbody stock preparation and joining62
surface_finishSurface preparation and protective coating52
running_gearBogie and running-gear integration50
traction_installOverhead AC traction-system installation80
outfittingBrake, cab and auxiliary integration80
acceptanceElectrical, mechanical and complete-configuration acceptance34
packingDelivery protection and detached integral fittings20

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