Manufacture of configured battery-electric road motorcycles

1. Scope and Applicability

This PCR covers final manufacturing integration of complete battery-electric two-wheel road motorcycles, including scooter-form motorcycles, using declared completed component gates. The representative architecture has a tubular-steel frame, belt/reduction drive, permanent-magnet motor, lithium-ion traction pack, onboard charger and hydraulic brakes. It excludes pedal-assisted bicycles, side-cars, combustion/hybrid motorcycles, three-wheel vehicles, isolated batteries/motors, charging infrastructure and incomplete kits. Different structures or chemistries require an expressly supported route.

The manufacturing unit ends at configured factory acceptance. Customer riding, vehicle-km, passenger transport, charging in use, maintenance and end-of-life are outside scope. This is an integration foreground, not a complete cradle-to-gate inventory. The historical BMW example documents both final assembly and local motor/pack work: declaring completed module gates abstracts that earlier work and never proves that the whole BMW factory outsourced it. Link actual upstream component processes, including on-site earlier stages, before a broader claim.

2. Product Category Identity

Field	Value
canonical_pcr_id	pcr.metal-products-machinery-and-equipment.transport-equipment.electric-motorcycle
classification_refs	CPC 3.0:49913; narrower
covered_products	Complete configured battery-electric two-wheel road motorcycles of the declared component-gate architecture
excluded_products	Pedal-assisted bicycles; side-cars; combustion/hybrid or three-wheel vehicles; standalone parts; charging equipment; riding/repair services
representative_product	A scooter-form road motorcycle with steel frame, belt/reduction drive and liquid-cooled motor; historical CE04 structure example, not a default recipe
production_route	Finished component receipt; chassis assembly; drive/electrical/body integration; conditional fluid fill and cleaning; actual commissioning and net-mass release; conditional packing
market_state	New complete accepted motorcycle with declared installed pack and retained fluids

3. Reference Flow

Field	Value
What	Manufacture of the accepted complete configured battery-electric motorcycle
How much	1 kg
How well	Declared model, installed battery and equipment with actual signed assembly/acceptance evidence; no implied riding-performance equivalence
How long or cycle	One manufacturing campaign; no assumed service life, mileage or battery cycles
reference_flow_link	finished_motorcycle

Field	Value
Reference amount	1
Reference product flow	Motorcycles and cycles fitted with an auxiliary motor, other than those with reciprocating internal combustion piston engines, side-cars 26a257ab-4c71-475b-9059-73b4689fe8c8
Reference flow property	Mass 93a60a56-a3c8-11da-a746-0800200b9a66
Reference unit group	Units of mass 93a60a57-a4c8-11da-a746-0800200c9a66
Reference unit	kg
Required qualifiers	model/serial; two-wheel road configuration; component gates/make-or-buy; frame/drive/brakes; motor/inverter; full installed pack chemistry/voltage/containment and measured kg; auxiliaries/charger; prefill/retained fluids; complete net M kg; factory tests; site/period; supplied accessories and packaging exclusions

4. Measurement and Unit Rules

rule_id	Applies to	Required property	Required unit	Rule
reference_mass	reference product	Mass 93a60a56-a3c8-11da-a746-0800200b9a66	kg	M = accepted net mass of one complete unit of the same configuration in kg; collect using cp_mass.
physical_component_mass	component rows	Mass	kg	Collect independent actual supplied installed component kg with original weight/tare/inclusion and count trace. Do not use nominal battery kWh, power rating or catalogue vehicle weight as kg. Preserve public Number/Energy when a valid matching identity and actual conversion exist; never rewrite it as Mass.
electricity_units	electricity rows	Energy 93a60a56-a3c8-11da-a746-0800200c9a66	MJ	Measure actual kWh at the declared supply interface and convert1kWh=3.6MJ. Retain imports/exports separately and charging meter boundary.
fluid_state	fluid rows	Mass	kg	Wet supplied formulation mass, actual concentration and retained net fill; precharged modules counted once. Volume needs measured batch density and temperature, never an assumed water density.

5. System Boundary

Boundary Abstraction

Field	Value
declared_starting_condition	Completed supplied chassis, powertrain, battery/electrical and body components at their documented gates; actual separately received fluids and utilities
starting_condition_role	Integration foreground; earlier material production, welding/coating, motor/cell/pack manufacture are abstracted upstream even if on-site before this gate
product_classification_scope	CPC3.0:49913 narrower complete battery-electric two-wheel road motorcycle
recursive_input_rule	A same-category purchased complete motorcycle remains one visible input to a separately declared operation; do not recursively duplicate its manufacture or hide it as parts
upstream_dataset_requirement	Match each actual component/chemical/electricity/packaging and receiver/transport service to actual technology, geography and time or disclose specific gaps
disclosure	Module inclusions and prefill; same-site abstracted stages; actual tests/repair/idle; missing BOM and links; packaging, return and recovery destinations

Boundary Rules

rule_id	applies_to	rule	source_ids
boundary_gate	all_processes	Record actual received finished-module scope and chronological operations. Do not simultaneously count finished frame and its steel/coating upstream, or finished battery and its cells/electrolyte. Separate receipts only when outside supplied scope. Extend locally made modules with their actual atomic operations before completeness claims.	bmw-ce04-architecture-2021; bmw-ce04-production-2021
boundary_terminal	finished_motorcycle	End at accepted configured vehicle factory gate; external charger, customer use, maintenance, lifetime disposal and riding distance are excluded. Manufacture1kg cannot compare transport services without an independent functional model.
boundary_exchanges	all_processes	Add every missing physical BOM item, actual utility, packaging and observed waste/release as a separate card before complete inventory claims. No generic parts/materials/VOC/waste exchange and no presumed mandatory emission.

6. Process Inventory Structure

Process Map

process_id	process_name	inclusion	inclusion_condition	role	quantitative_reference
chassis	Chassis running-gear and brake assembly	required	Received finished frame, fork, swingarm, wheels, tyres and brakes	foreground	1 kg accepted complete configured motorcycle
powertrain	Electric powertrain mechanical integration	required	Received finished motor, inverter, reduction gearbox, belt and cooling radiator	foreground	1 kg accepted complete configured motorcycle
electrical	Traction pack and onboard electrical integration	required	Completed supplied pack and matched harness, onboard charger and controls	foreground	1 kg accepted complete configured motorcycle
finishing	Body seat lamp and instrument installation	required	Actual installed finished body and equipment; expand full model BOM	foreground	1 kg accepted complete configured motorcycle
fluids	Conditional separate fluid filling and leak check	conditional	Actual separately supplied coolant/brake fluid not already included in prefilled modules	foreground	1 kg accepted complete configured motorcycle
acceptance	Configuration commissioning tests and net-mass acceptance	required	Actual approved tests, charger input and complete physically weighed configuration	final_product	1 kg accepted complete configured motorcycle
cleaning	Conditional final IPA cleaning	conditional	Only actual approved performed isopropanol cleaning	foreground	1 kg accepted complete configured motorcycle
packing	Conditional dispatch packaging	conditional	Only actual separately supplied dispatch packaging	foreground	1 kg accepted complete configured motorcycle

Process: Chassis running-gear and brake assembly (chassis)

Inputs

Product flows

Finished coated tubular-steel motorcycle main frame (frame)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Finished coated tubular-steel motorcycle main frame
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete telescopic motorcycle front fork (front_fork)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete telescopic motorcycle front fork
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete single-sided motorcycle rear swingarm (swingarm)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete single-sided motorcycle rear swingarm
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete motorcycle rear spring strut (rear_strut)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete motorcycle rear spring strut
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Finished motorcycle front cast-alloy wheel (front_wheel)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Finished motorcycle front cast-alloy wheel
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Finished motorcycle rear cast-alloy wheel (rear_wheel)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Finished motorcycle rear cast-alloy wheel
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Finished pneumatic motorcycle front tyre (front_tyre)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Finished pneumatic motorcycle front tyre
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Finished pneumatic motorcycle rear tyre (rear_tyre)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Finished pneumatic motorcycle rear tyre
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete motorcycle front hydraulic disc-brake assembly (front_brake)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete motorcycle front hydraulic disc-brake assembly
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete motorcycle rear hydraulic disc-brake assembly (rear_brake)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete motorcycle rear hydraulic disc-brake assembly
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Finished steel assembly bolt of one declared grade (steel_bolt)

Record one certified steel bolt design separately supplied for this configuration, measured kg and installed count. Split different designs/grades and exclude bolts already included in supplied assemblies; public generic fastener identity supplies no default mass or roadworthiness approval.

• Selected flow: Steel fasteners cad280ce-7850-46a1-9060-4f8b68bf5532
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

User-side low-voltage AC factory electricity (electricity_chassis)

Measure attributable stage equipment, commissioning, idle and rework electricity at the user-side meter. Keep the actual geography, voltage and provider interface; current German35–330kV public grid identity is not a low-voltage factory supply. Renewable procurement is not grid average merely because voltage matches. Verify a matching actual supplier identity before linking. Meter charger AC input once; rated pack capacity and recovered test energy are not duplicate manufactured product inputs.

• Selected flow: User-side low-voltage AC factory electricity
• Flow property / unit: Energy 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_energy
• Sources:

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Elementary flows

Process: Electric powertrain mechanical integration (powertrain)

Inputs

Product flows

Complete liquid-cooled permanent-magnet motorcycle traction motor (motor)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete liquid-cooled permanent-magnet motorcycle traction motor
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete enclosed motorcycle traction inverter (inverter)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete enclosed motorcycle traction inverter
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete single-stage motorcycle reduction gearbox (gearbox)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete single-stage motorcycle reduction gearbox
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Finished toothed motorcycle drive belt (drive_belt)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Finished toothed motorcycle drive belt
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete motorcycle motor-cooling radiator (radiator)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete motorcycle motor-cooling radiator
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

User-side low-voltage AC factory electricity (electricity_powertrain)

Measure attributable stage equipment, commissioning, idle and rework electricity at the user-side meter. Keep the actual geography, voltage and provider interface; current German35–330kV public grid identity is not a low-voltage factory supply. Renewable procurement is not grid average merely because voltage matches. Verify a matching actual supplier identity before linking. Meter charger AC input once; rated pack capacity and recovered test energy are not duplicate manufactured product inputs.

• Selected flow: User-side low-voltage AC factory electricity
• Flow property / unit: Energy 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_energy
• Sources:

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Elementary flows

Process: Traction pack and onboard electrical integration (electrical)

Inputs

Product flows

Complete enclosed lithium-ion motorcycle traction battery pack (battery_pack)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete enclosed lithium-ion motorcycle traction battery pack
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete supplied low-voltage motorcycle auxiliary battery (aux_battery)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete supplied low-voltage motorcycle auxiliary battery
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete finished motorcycle high-voltage wiring harness (harness)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete finished motorcycle high-voltage wiring harness
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete motorcycle onboard battery charger (charger)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete motorcycle onboard battery charger
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete motorcycle high-to-low-voltage DC converter (converter)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete motorcycle high-to-low-voltage DC converter
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete motorcycle hydraulic ABS control module (abs_controller)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete motorcycle hydraulic ABS control module
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

User-side low-voltage AC factory electricity (electricity_electrical)

Measure attributable stage equipment, commissioning, idle and rework electricity at the user-side meter. Keep the actual geography, voltage and provider interface; current German35–330kV public grid identity is not a low-voltage factory supply. Renewable procurement is not grid average merely because voltage matches. Verify a matching actual supplier identity before linking. Meter charger AC input once; rated pack capacity and recovered test energy are not duplicate manufactured product inputs.

• Selected flow: User-side low-voltage AC factory electricity
• Flow property / unit: Energy 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_energy
• Sources:

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Irreparable complete lithium-ion motorcycle traction pack for disposal (rejected_pack)

Only actual irreparable factory rejects exported to identified receiver with chemistry, included containment, residual charge, serial and measured net kg. Repairable supplier returns and service end-of-life packs are separate boundaries; no default reject fraction or recovery credit.

• Selected flow: Irreparable complete lithium-ion motorcycle traction pack for disposal
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_waste
• Sources:

Elementary flows

Process: Body seat lamp and instrument installation (finishing)

Inputs

Product flows

Complete motorcycle LED headlamp (headlamp)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete motorcycle LED headlamp
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete motorcycle instrument display (display)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete motorcycle instrument display
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Complete upholstered motorcycle seat (seat)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Complete upholstered motorcycle seat
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Finished motorcycle front body panel (body_panel)

One finished physical assembly of the stated design crossing the declared module gate; independently measure supplied installed net kg and retain drawing, serial/lot, actual material/chemistry, count and supplied inclusions. Exclude separately supplied parts on other cards. Fork/strut includes supplied internal lubricant; brake assembly includes only actual supplied discs, calipers, lines and mounts with its prefill state recorded. Motor excludes separately received inverter, gearbox and radiator; battery pack includes its cells, electrolyte, casing and internal protection once. Locally manufacturing a component requires its actual stock and operation inventory instead of simultaneous complete-component receipts.

• Selected flow: Finished motorcycle front body panel
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_parts
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

User-side low-voltage AC factory electricity (electricity_finishing)

Measure attributable stage equipment, commissioning, idle and rework electricity at the user-side meter. Keep the actual geography, voltage and provider interface; current German35–330kV public grid identity is not a low-voltage factory supply. Renewable procurement is not grid average merely because voltage matches. Verify a matching actual supplier identity before linking. Meter charger AC input once; rated pack capacity and recovered test energy are not duplicate manufactured product inputs.

• Selected flow: User-side low-voltage AC factory electricity
• Flow property / unit: Energy 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_energy
• Sources:

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Elementary flows

Process: Conditional separate fluid filling and leak check (fluids)

Inputs

Product flows

Supplied inhibited aqueous ethylene-glycol motor coolant (coolant)

Only actual separately received certified motor-loop coolant is counted; weigh supplied mixture kg and record glycol/water/additive concentration, fill/return/spill and retained mass. Battery in the example is air-cooled; motor coolant is not automatically battery coolant. Precharged module fluid is included once in its module receipt and excluded from additional fill. Other actual coolant formulations require a separate named card.

• Selected flow: Supplied inhibited aqueous ethylene-glycol motor coolant
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_stock.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_stock
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Supplied glycol-ether hydraulic brake-fluid formulation (brake_fluid)

Only actual separate fill of one approved glycol-ether formulation; retain SDS/specification, measured net fill kg, wet chemistry, bleed recovery and retained kg. Do not prescribe this chemistry where the actual approved fluid differs. Supplied prefilled hydraulic module mass is reconciled without duplicate fill; no assumed air emission from brake-fluid input.

• Selected flow: Supplied glycol-ether hydraulic brake-fluid formulation
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_stock.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_stock
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

User-side low-voltage AC factory electricity (electricity_fluids)

Measure attributable stage equipment, commissioning, idle and rework electricity at the user-side meter. Keep the actual geography, voltage and provider interface; current German35–330kV public grid identity is not a low-voltage factory supply. Renewable procurement is not grid average merely because voltage matches. Verify a matching actual supplier identity before linking. Meter charger AC input once; rated pack capacity and recovered test energy are not duplicate manufactured product inputs.

• Selected flow: User-side low-voltage AC factory electricity
• Flow property / unit: Energy 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_energy
• Sources:

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Collected spent aqueous ethylene-glycol motor coolant (spent_coolant)

Only actual contaminated drained/bleed coolant exported to a specified receiver; measure wet net kg and analyse glycol/water/contaminants. Internal reuse is retained within process, not waste export; no invented loss or replacement rate.

• Selected flow: Collected spent aqueous ethylene-glycol motor coolant
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_waste
• Sources:

Elementary flows

Process: Configuration commissioning tests and net-mass acceptance (acceptance)

Inputs

Product flows

User-side low-voltage AC factory electricity (electricity_acceptance)

Measure attributable stage equipment, commissioning, idle and rework electricity at the user-side meter. Keep the actual geography, voltage and provider interface; current German35–330kV public grid identity is not a low-voltage factory supply. Renewable procurement is not grid average merely because voltage matches. Verify a matching actual supplier identity before linking. Meter charger AC input once; rated pack capacity and recovered test energy are not duplicate manufactured product inputs.

• Selected flow: User-side low-voltage AC factory electricity
• Flow property / unit: Energy 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_energy
• Sources:

Waste flows

Elementary flows

Outputs

Product flows

Accepted complete battery-electric road motorcycle (finished_motorcycle)

Complete accepted two-wheel road motorcycle of the declared architecture, including one installed traction battery, onboard motor/inverter/charger, chassis/body and actual retained fluids once. Declare ancillary battery and supplied permanent accessories. Exclude rider, luggage, external charger, loose spare battery/cables, fixtures and transport packaging. The broader public49913 identity is narrowed by these qualifiers and supplies no measured weight or use performance.

• Selected flow: Motorcycles and cycles fitted with an auxiliary motor, other than those with reciprocating internal combustion piston engines, side-cars 26a257ab-4c71-475b-9059-73b4689fe8c8
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: 1 kg
• Value mode: Fixed value (fixed_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Identity reference (identity_reference)
• Collection protocol: cp_mass
• Sources: bmw-ce04-architecture-2021; bmw-ce04-production-2021

Waste flows

Elementary flows

Process: Conditional final IPA cleaning (cleaning)

Inputs

Product flows

User-side low-voltage AC factory electricity (electricity_cleaning)

Measure attributable stage equipment, commissioning, idle and rework electricity at the user-side meter. Keep the actual geography, voltage and provider interface; current German35–330kV public grid identity is not a low-voltage factory supply. Renewable procurement is not grid average merely because voltage matches. Verify a matching actual supplier identity before linking. Meter charger AC input once; rated pack capacity and recovered test energy are not duplicate manufactured product inputs.

• Selected flow: User-side low-voltage AC factory electricity
• Flow property / unit: Energy 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_energy
• Sources:

Liquid isopropyl-alcohol final-cleaning formulation (ipa_cleaner)

Conditional on actually approved performed cleaning using one documented CAS67-63-0 product; record purity/water concentration and actual issue, recovery and retained/residual kg. Cleaning is not necessary for every electric motorcycle and solvent is not automatically fully evaporated.

• Selected flow: Liquid isopropyl-alcohol final-cleaning formulation
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_stock.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_stock
• Sources:

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Collected spent isopropyl-alcohol cleaning solution (spent_ipa)

Actual exported collected IPA-containing cleaning liquid, net wet kg and analysis of water/IPA/contaminants with receiver evidence; distinguish recovered liquid, wipes and atmospheric residual release.

• Selected flow: Collected spent isopropyl-alcohol cleaning solution
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_waste
• Sources:

Elementary flows

Immediate isopropanol release to unspecified outdoor air (ipa_air)

Only actual compound-specific post-control residual CAS67-63-0 release to unspecified air. Use measured concentration, airflow and time or documented closed solvent balance resolving recovery, residue and retention. Preserve limits/uncertainty; distinguish no operation, not measured and below detection. Reject n-propanol, chloropropanol, indoor air, soil and long-term releases; no generic VOC or assumed complete evaporation.

• Selected flow: isopropanol fe0acd60-3ddc-11dd-a843-0050c2490048
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_emission.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_emission
• Sources:

Process: Conditional dispatch packaging (packing)

Inputs

Product flows

User-side low-voltage AC factory electricity (electricity_packing)

Measure attributable stage equipment, commissioning, idle and rework electricity at the user-side meter. Keep the actual geography, voltage and provider interface; current German35–330kV public grid identity is not a low-voltage factory supply. Renewable procurement is not grid average merely because voltage matches. Verify a matching actual supplier identity before linking. Meter charger AC input once; rated pack capacity and recovered test energy are not duplicate manufactured product inputs.

• Selected flow: User-side low-voltage AC factory electricity
• Flow property / unit: Energy 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_energy
• Sources:

Finished corrugated-cardboard motorcycle shipping box (shipping_box)

Only actually supplied separate corrugated box is measured as empty net kg outside vehicle M. Actual wooden pallet, ties, films and cushioning each require their own named cards; reusable inbound rack is not assumed single-use outgoing packaging.

• Selected flow: Finished corrugated-cardboard motorcycle shipping box
• Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
• Amount rule: Apply normalize_mass to q_item; reference_mass; cp_stock.
• Value mode: Calculated from collection (calculated_value)
• Specificity: Site-specific (site_specific)
• Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
• Basis kind: Reference flow (reference_flow)
• Evidence kind: Calculated from collection (calculated_from_collection)
• Collection protocol: cp_stock
• Sources:

Waste flows

Elementary flows

Outputs

Product flows

Waste flows

Elementary flows

7. Allocation and Co-product Handling

rule_id	applies_to	rule	source_ids
allocation_direct	all_processes	First subdivide model-specific orders/meters/operations. Assign actual material and test energy directly where traceable. Retain repair/reject burden with accepted output; do not drop failed vehicles from the period numerator.
allocation_shared	shared operations	Where subdivision is unavailable use actual causal machine-time, metered cycles or documented occupied line-time for the relevant stage, supported by current foreground measurements. Declare formula, driver totals and residual shared loads; compare an alternative defensible driver. Do not allocate unlike battery variants merely by assumed catalogue mass.
allocation_waste	waste and returns	Track actual stock returns, internal recovery and exported receiver states. Waste exports are not motorcycle co-products. No avoided-production credit, arbitrary recovered-material substitution or unobserved scrap yield; any separate recovery model must declare actual receiver route and allocation.

8. Foreground Data Collection, Calculation, and Quality Rules

Data Collection Protocols

protocol_id	process_id	flow_role	record_type	raw_fields	collection_method	unit	frequency	temporal_coverage	site_scope	aggregation_rule	quality_evidence
cp_mass	acceptance	complete motorcycle	calibrated physical net weighing	model; configuration; serial; accepted net mass M; scale/tare; installed battery and fluid state	Weigh the accepted complete unit on a calibrated scale, excluding transport packaging; reconcile the same configuration and acceptance record.	kg	each accepted vehicle/configuration	actual declared representative production period	declared plant and attributable line/module gates	accepted net mass per unit	original scale readings, calibration, tare and signed complete state
cp_parts	all_processes	single finished assembly	supplier/drawing and component weighing	one part design/serial/material/chemistry; receipt/return/installed/rejected net kg; actual supplied installed weight; count; prefill/included hardware; accepted count	Independently weigh actual supplied installed assemblies with calibrated scales or traceable original same-lot weights; record counts only for trace. Verify installed pack kg independently of vehicle M and module supply inclusions. For the input numerator retain actual receipts less supplier returns, including consumed rejected/reworked components, separately from installed kg; reconcile destinations and allocate to accepted output. Do not infer kg from capacity, power or a parts mass share.	kg	each lot/order/configuration	actual declared representative production period	declared plant and attributable line/module gates	actual attributable component kg / accepted units of the same configuration	signed drawings, inclusion certificate and independent weights/count reconciliation
cp_stock	all_processes	single chemical or packaging product	actual issue/return/fill records	one formulation/SDS/concentration or box design; actual net supplied/issue/return/retained kg; fill/spill; prefill; accepted count	Measure actual net stock using calibrated weighing, subtract recorded returns and separate retained/collected/released destinations. Preserve wet composition; use measured batch density/temperature only when original volume requires kg conversion. Avoid duplicate prefill.	kg	each issue/fill/batch	actual declared representative production period	declared plant and attributable line/module gates	actual attributable stock kg / accepted units of the same configuration	scale/tare, SDS, fill/return and material balance
cp_energy	all_processes	single stage electricity	metered electricity and actual commissioning logs	stage/meter/voltage/provider/geography; raw kWh; charging import/export; initial/final charge; test cycles; idle/rework; accepted count	Read calibrated user-side meters and causally attribute actual stage totals, including charging and test equipment once. Convert1kWh=3.6MJ and keep exported recovered energy separate. Nominal pack kWh and motor ratings do not establish input.	MJ	each stage/test and reporting period	actual declared representative production period	declared plant and attributable line/module gates	actual attributable stage MJ / accepted units of the same configuration	meter calibration and actual charge/test/idle reconciliation
cp_waste	all_processes	one exported waste stream	segregated receiver shipment	one waste chemistry/module serial/state; net wet kg/tare; source/receiver; return/recovery; accepted count	Weigh actually exported separately collected waste excluding containers and record analysed wet chemistry or complete module scope. Distinguish irreparable pack disposal from repairable supplier return and service end-of-life.	kg	each shipment/period	actual declared representative production period	declared plant and attributable line/module gates	actual exported net waste kg / accepted units of the same configuration	weighing/analysis/charge-state and source-receiver balance
cp_emission	cleaning	single residual IPA air release	compound-specific measurement	CAS67-63-0; air submedium; post-control concentration/flow/time; solvent balance; limits/uncertainty; accepted count	Quantify actual residual release by matched sampling or a closed documented balance of IPA issue, recovery, residue and retention. No assumed complete evaporation or generic VOC factor; preserve absent/unmeasured/below-detection distinctions.	kg	representative actual cleaning/control period	actual declared representative production period	declared plant and attributable line/module gates	actual released kg / accepted units of the same configuration	sampling/calibration lab records and solvent balance
cp_configuration	all_processes	complete configured motorcycle	as-built and factory acceptance records	model/serial; complete BOM; make-or-buy/gate/inclusions; firmware; actual electrical/brake/leak/charge/drive tests; pack/fluid/delivery state	Trace current approved as-built drawings and supplier inclusions. Record actually performed commissioning, electrical safety, brake/drive function and relevant fluid leak tests against the actual factory plan and disposition; source examples do not prescribe universal thresholds. Declare all optional equipment and net delivery state.	kg	each vehicle/configuration change	actual declared representative production period	declared plant and attributable line/module gates	qualifiers accompany each accepted same-configuration unit	signed complete BOM, supplier, configuration/test/disposition records

Calculation Rules

rule_id	Applies to	Formula or rule	Inputs	Output	source_ids
normalize_mass	all inventory rows	q_ref = q_item / M; q_item = exchange amount per one accepted finished unit; q_ref = exchange amount per 1 kg reference flow.	q_item; M; cp_mass	q_ref
period_conversion	period records	Attribute actual period exchange totals to one accepted configuration using current causal records; divide attributable amount by accepted unit count to obtain q_item. Retain rejects/rework in the numerator and reconcile stock, returned material and measured retained component mass. Do not pool different pack/drive configurations without a declared physical weighted model.	cp_parts; cp_stock; cp_energy; cp_mass	q_item

Data Quality Requirements

requirement_id	Applies to	Requirement	Evidence
mass_provenance	cp_mass	Positive M requires current actual calibrated complete net weighing with scale capacity/resolution, calibration, zero/tare, original readings and signed serial/configuration. Independently measure installed traction/auxiliary packs and supplied motor/module kg; reconcile all permanent hardware and retained fluids against complete M. No catalogue unladen/gross weight, allowable load, battery energy-to-mass estimate or invented per-unit mass. If safe weighing removes a part, retain actual original state and independently measured same-unit add/remove correction.	cp_mass; cp_parts; cp_configuration
net_configuration	finished_motorcycle	M includes the actual complete vehicle, installed specified traction and auxiliary batteries, motor, inverter, gearbox/belt, onboard charger/converter, chassis/body/lights and retained fluid fills once. Exclude rider, luggage, temporary test equipment, external charger, loose charging cable/spare pack and shipping packaging; declare separate delivery products. Pack cell electrolyte and module prefilled lubricants/fluids are not duplicate separate inputs. Actual permanent accessories and all missing BOM items must be reconciled.	cp_mass; cp_parts; cp_stock; cp_configuration
completeness_balance	all exchanges	Expand the controlled complete as-built BOM and real operating records: missing rear lights/indicators, controls, cables/hoses, mounts, mirrors, stand, secondary panels, lubricant, packaging and services each need their own specific exchange. This starting inventory cannot claim complete factory coverage without that expansion and matched upstream/transport/receiver links. Reconcile stock-to-installed/returned/rejected/waste balances, wet fluids and observed compound-specific emissions; report uncertainty, limits, cut-offs and allocation sensitivity.	cp_parts; cp_stock; cp_energy; cp_waste; cp_emission
source_limits	external sources	2021 BMW documents are historical structure/plant examples, not independent quantitative factory observations or current universal recipes. They distinguish air-cooled traction battery from liquid-cooled motor and include local motor and pack-housing/module work before this declared completed-component gate. Do not transfer catalogue mass, range, charging time, green-power marketing, dimensions, pack chemistry fractions or production layout into default quantities or compliance claims. Collect current actual plant/provider/test evidence and independent measurement records.	bmw-ce04-architecture-2021; bmw-ce04-production-2021

9. Validation Rules

rule_id	applies_to	rule	source_ids
validation_reference	reference_flow	Verify complete declared battery-electric two-wheel road motorcycle, positive physical net M kg and independent pack/module measurements. Reference product name/UUID equals finished_motorcycle exactly; broader49913 identity does not imply side-car coverage, service equivalence or complete supplier inventory.
validation_supply	all_processes	Verify actual gates, module inclusions and prefilled fluid status, chronological assembly/test disposition, firmware/battery/drive compatibility and complete BOM. Supply gates cannot silently remove local motor/cell/pack manufacturing from broader claims. Apply actual approved factory acceptance and lawful product requirements independently of historical source examples.	bmw-ce04-architecture-2021; bmw-ce04-production-2021
validation_identity	all flow rows	Verify actual public type, chemical/state/reference property/group/unit, route/supply scope and official bilingual names. Rail traction motor, robot inverter, wind-farm coolant, grouped miscellaneous motorcycle parts and lead-input-to-harness are not these finished individual modules. Preserve public Number/Energy rather than relabel Mass; leave specific unresolved row_ids when identity or conversion is unsupported. IPA air release is not purchased IPA or spent solution.
validation_claims	claims	A mechanical PCR pass does not establish scientific approval, actual measured quantities, full cradle-to-gate coverage, current homologation or kilometre/lifetime equivalence. Report remaining identity, independent evidence, BOM, measurement and link gaps.

10. Published Dataset Profile

Field	Value
dataset_role	Configured battery-electric motorcycle completed-component integration manufacturing foreground; heading does not assert publication
downstream_use	secondary_dataset; background_dataset
allowed_use	Same complete configured motorcycle manufacture scaled by actual net M with matching upstream components and declared operations
excluded_use	Passenger/vehicle-km service, use-phase charging, battery lifetime, repair/disposal service, combustion/other vehicle architectures and approval
required_metadata	Full model/serial/as-built BOM and component gates; installed pack chemistry/voltage/charge/net kg and motor/inverter scope; actual prefill/fluid state; net complete M kg original weights and independent module balance; optional accessories; current plant/period/provider/test/firmware records; allocation and upstream/receiver links
required_quality_disclosure	Configuration/BOM/identity/measurement/link and independent evidence gaps; historical source applicability, actual returns/rejects/recovery/exports; limits/uncertainty and allocation sensitivity
update_trigger	Battery chemistry/installed scope, frame/drive/module supply, fluid/prefill, firmware/acceptance, net weighing state, plant/provider/period or packaging changes

11. Data Sources

Source id	Type	Reference	Used for
bmw-ce04-architecture-2021	handbook	BMW Motorrad USA, The new BMW CE 04,7July2021, Electric Drivetrain Technology; Innovative Electric Drive; Charging; ABS; One-piece Tubular Steel Frame; LED lighting. https://www.press.bmwgroup.com/usa/article/detail/T0337286EN_US/the-new-bmw-ce-04?language=en_US	Historical model architecture only: steel frame, separate electric drive/pack/cooling/charging and running gear; no numerical mass/recipe/range/factor adopted.
bmw-ce04-production-2021	handbook	BMW Group, Start der Serienfertigung BMW CE 04 im BMW Group Werk Berlin,8November2021, Elektromobilitaet und Segmentvielfalt aus der Hauptstadt; Technologiekompetenz und Digitalisierung. https://www.press.bmwgroup.com/deutschland/article/detail/T0356512DE/start-der-serienfertigung-bmw-ce-04-im-bmw-group-werk-berlin?language=de	Historical plant observation: local motor assembly and battery-housing/module work precede final assembly. Defines why completed-component gates need explicit upstream disclosure; same publisher as architecture, not independent quantities.