Modular stone-CNC vacuum workholding pod assembly
- Lifecycle status
- Candidate
- Content maturity
- Authored methodology
- Current version
- 0.1.0Last updated
- Readiness
- Review required
Methodology and translation states come from the source record; publishing this website does not change their review status.
Content languages
Status, classification and source details
Readiness
- Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.
Classification mapping
Source
1. Scope and Applicability
Manufacture by assembly of a new standalone modular two-level vacuum workholding pod for a stationary CNC stone machining table. The defined route receives individually finished top/base plates, structural and air-distribution posts, friction pad, upper/lower perimeter seals, interface O-rings, straight push-in fitting and separate ordinary/vented screws. It includes incoming geometry/identity inspection, conditional qualified local minor preparation, matched assembly/seal seating/torque, upper/lower vacuum-path and geometric acceptance, independent complete net weighing and dispatch. Actual drawing, compound/material, interface and included component configuration are declared for each pod; a source illustration does not identify material alloy or polymer chemistry.
Exclude complete stone CNC machines, general vacuum pumps/generators/manifolds/hoses, lifting/handling suction cups, whole clamping tables or sets, independently sold replacement seals/pads/repair kits, refurbishment and customer stone-cutting services. Bought complete-pod resale/testing-only, integral one-piece or other host/material architecture requires separate applicability. Plate/post machining, casting and finishing, pad/seal compounding/moulding/vulcanization and screw/fitting production are upstream supplied-part processes, not implicit local operations. External host, workpiece, table, pump, test fixture and packaging excluded from product M. Actual manufacturing test support and rework burdens included; no operating life, holding capacity, machining yield or full cradle-to-gate assertion.
Existing mineral-and-cold-glass-working-machine-tools covers complete hosts and expressly excludes separately sold components. Existing broad tool/work-holder methodology covers broad dedicated holders and offers reusable make/buy, normalization and acceptance controls; it is relevant prior methodology, not an absent record. This narrower modular stone-pod assembly case needs independent matched two-level seal protrusion/contact datum, solid versus vented screw and air-post circuit routing, installed pad/compound/supplier scope, table-side versus workpiece-side leak acceptance and frame-free standalone net M. General chuck/closed hydraulic expansion rules do not establish these interface facts. The new candidate is a bounded subroute refinement, not another universal work-holder PCR or code-only duplicate. Mapping/category placement between44251 workholders and44252 host-specific accessories is unresolved scientific review; no accepted mapping claimed. No other author unfrozen canonical content inspected.
2. Product Category Identity
| Field | Value |
|---|---|
| canonical_pcr_id | pcr.metal-products-machinery-and-equipment.special-purpose-machinery.mineral-machine-tool-accessories |
| classification_refs | CPC:3.0:44252; narrower; candidate placement review, no accepted mapping |
| covered_products | Manufacture by assembly of a new standalone modular two-level vacuum workholding pod for a stationary CNC stone machining table. The defined route receives individually finished top/base plates, structural and air-distribution posts, friction pad, upper/lower perimeter seals, interface O-rings, straight push-in fitting and separate ordinary/vented screws. It includes incoming geometry/identity inspection, conditional qualified local minor preparation, matched assembly/seal seating/torque, upper/lower vacuum-path and geometric acceptance, independent complete net weighing and dispatch. Actual drawing, compound/material, interface and included component configuration are declared for each pod; a source illustration does not identify material alloy or polymer chemistry. |
| excluded_products | Exclude complete stone CNC machines, general vacuum pumps/generators/manifolds/hoses, lifting/handling suction cups, whole clamping tables or sets, independently sold replacement seals/pads/repair kits, refurbishment and customer stone-cutting services. Bought complete-pod resale/testing-only, integral one-piece or other host/material architecture requires separate applicability. Plate/post machining, casting and finishing, pad/seal compounding/moulding/vulcanization and screw/fitting production are upstream supplied-part processes, not implicit local operations. External host, workpiece, table, pump, test fixture and packaging excluded from product M. Actual manufacturing test support and rework burdens included; no operating life, holding capacity, machining yield or full cradle-to-gate assertion. |
| representative_product | One independently accepted modular stone-table workholding pod of one declared geometry/height/seal/circuit configuration; BLICK anatomy illustrates a historical square model, product page a separate round model. |
| production_route | Incoming finished-part verification and conditional preparation; Matched pod mechanical and seal assembly; Geometric and two-surface vacuum acceptance; Complete pod weighing and separate packaging |
| market_state | New complete fitted clean dry pod sold alone. External pump/manifold/tubes/table/workpiece not fitted output, protective packaging separate. |
3. Reference Flow
| Field | Value |
|---|---|
| What | Manufacture and independently accept one configured stone-CNC vacuum pod accessory. |
| How much | 1kg accepted complete net pod output using actual M kg per same-configuration unit. One unit means one fitted pod, not cup set/table/host or workpiece load. |
| How well | Released geometry/material/compound and supplied content, installed upper/lower seals/pad/posts/fitting/solid-vented screws, dimensional and separate declared circuit leakage results from the actual current plan. No universal vacuum, holding force, tolerance or fatigue threshold. |
| How long or cycle | One manufacturing acceptance and delivery cycle; no operational lifetime or stone-cutting service. |
| reference_flow_link | finished_machine |
| Field | Value |
|---|---|
| Reference amount | 1 |
| Reference product flow | Complete modular stone-CNC vacuum workholding pod |
| Reference flow property | Mass 93a60a56-a3c8-11da-a746-0800200b9a66 |
| Reference unit group | Units of mass 93a60a57-a4c8-11da-a746-0800200c9a66 |
| Reference unit | kg |
| Required qualifiers | pod model/serial/drawing revision/shape/height; designated stone-CNC table interface and workpiece contact datum; top/base/post/air-post actual supplied geometry/grade/coating; pad and each seal compound/hardness/profile and supplier lot; actual connector tube/thread/gasket inclusion; separate solid/vented screws and torque/vent routing; actual upper/lower cavity connectivity and leak test rig, vacuum/hold time/instrument criteria from current plan; whole fitted clean dry pod original net M kg and independent part-mass closure; period/site/accepted same-configuration count/rework/support allocation; supplier gates and unresolved flow/upstream/classification gaps |
4. Measurement and Unit Rules
| rule_id | Applies to | Required property | Required unit | Rule |
|---|---|---|---|---|
| reference_mass | reference product | Mass 93a60a56-a3c8-11da-a746-0800200b9a66 | kg | M = accepted net mass of one complete unit of the same configuration in kg; collect using cp_mass. |
| electricity_energy | prepare_power; assembly_power; acceptance_power; dispatch_power | Energy 93a60a56-a3c8-11da-a746-0800200c9a66 | MJ | Meter actual kWh and multiply by3.6MJ/kWh; no pump rating times assumed duty. |
5. System Boundary
Boundary Abstraction
| Field | Value |
|---|---|
| declared_starting_condition | Individually finished matched plate/post/pad/seal/fitting/screw inputs received; incoming qualification, actual conditional preparation, assembly, independent geometric/sealed-circuit acceptance and complete pod dispatch. |
| starting_condition_role | foreground_start |
| product_classification_scope | CPC3.0:44252 context; specific stone-table modular vacuum pod;44251 overlap review |
| recursive_input_rule | Finished supplied plate/post machining/coating, elastomer production and hardware fabrication upstream. No raw alloy/resin inputs charged again with bought parts. Bought complete pod resale excluded; external CNC/pump not retained output. |
| upstream_dataset_requirement | Match actual finished-part drawing/material/compound/coat/gate and supplied content, power voltage and actual transport/support/waste treatment before boundary extension. Unknown component chemistry/flow IDs disclosed. |
| disclosure | Site/period/configuration/accepted count and actual bought/local operations, test rig/support attribution, missing upstream/transport/treatment/classification; foreground assembly not complete cradle-to-gate. |
| rule_id | applies_to | rule | source_ids |
|---|---|---|---|
| boundary_supply | prepare; assembly | One actual component per row; supplied machined metal-looking plates/posts need original grade/coating records, no image-to-alloy inference. Finished pad/seals require individual compound/profile and actual adhesive if used as separate formulation. | anatomy-pod-method |
| boundary_support | acceptance | Table-side and workpiece-side reference surfaces, external pump, hose, gauge and test plate are reusable test support, not shipped pod. Meter actual demand; document support reuse and attribution. No routine customer slab cutting or ghosting waste counted. | ghost-pod-method |
| boundary_qualification | acceptance | Test configured upper/lower circuits according to original current plan; historical anatomy dimensions/quantity and advertised precision not universal criteria. Exact contemporary approved tolerances/vacuum/time/leak limit must have traceable drawing/test origin. | about-pod-method; anatomy-pod-method |
6. Process Inventory Structure
Process Map
| process_id | process_name | inclusion | inclusion_condition | role | quantitative_reference |
|---|---|---|---|---|---|
prepare | Incoming finished-part verification and conditional preparation | required | Verify each supplied part grade/compound/geometry/finish and datum. Actual qualified minor deburring/cleaning is conditional; no bulk fabrication inferred. | foreground_manufacturing | 1kg accepted complete pod; actual conditional exchanges only |
assembly | Matched pod mechanical and seal assembly | required | Build one released top/base/post configuration, seat pad/top/bottom seals and individual O-rings, install exact connector and separate vented/solid screws; preserve vacuum channels and torque records. | foreground_manufacturing | 1kg accepted complete pod; actual conditional exchanges only |
acceptance | Geometric and two-surface vacuum acceptance | required | Measure configured height/contact parallelism, pad/seal seating and circuit connectivity. Verify each declared workpiece-side/table-side seal and fitting path using actual current calibrated acceptance plan, isolate test-rig leaks and reusable test stock; no customer cutting test presumed. | foreground_manufacturing | 1kg accepted complete pod; actual conditional exchanges only |
dispatch | Complete pod weighing and separate packaging | required | Record accepted serial/configuration and original calibrated net M of the whole fitted dry pod excluding table/workpiece/pump/fixture and external packaging; label and dispatch separately. | foreground_manufacturing | 1kg accepted complete pod; actual conditional exchanges only |
Process: Incoming finished-part verification and conditional preparation (prepare)
Verify each supplied part grade/compound/geometry/finish and datum. Actual qualified minor deburring/cleaning is conditional; no bulk fabrication inferred.
Inputs
Product flows
Finished CNC stone vacuum-pod base plate (base_plate)
One actual supplied finished base plate, declared grade/coating, drawing, seal seat and lower datum; measured kg, supplier machining upstream. Metal-looking source image does not establish aluminium alloy.
- Selected flow: Finished CNC stone vacuum-pod base plate
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_prepare.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_prepare - Sources:
Finished CNC stone vacuum-pod top plate (top_plate)
One actual finished top plate with channel geometry/pad mounting face, grade/coating and upper datum, kg; not generic raw sheet or whole cup again.
- Selected flow: Finished CNC stone vacuum-pod top plate
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_prepare.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_prepare - Sources:
Finished vacuum-pod structural support post (support_post)
One actual post grade/height/diameter/end-face drawing kg; identical multiple pieces counted by actual installed quantity, different length/grade each separate.
- Selected flow: Finished vacuum-pod structural support post
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_prepare.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_prepare - Sources:
Finished vacuum-pod air-distribution post (air_post)
One actual supplied drilled-port post, grade and internal routing, kg, distinct from plain structural post; verify actual upper/lower circuit connection.
- Selected flow: Finished vacuum-pod air-distribution post
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_prepare.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_prepare - Sources:
Alternating current (prepare_power)
Actual below1kV incoming inspection, conditional qualified local touch-up and preparation, no upstream plate machining assumed local.
- Selected flow: Alternating current
50657322-939c-4829-a87b-47c093bfa6a7 - Flow property / unit: Energy
93a60a56-a3c8-11da-a746-0800200c9a66/ MJ - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_prepare.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_prepare - Sources:
Tap water (wash_water)
Conditional actual municipal cleaning makeup kg only; actual aqueous cleaners separate identified formulations, not water abstraction or wastewater.
- Selected flow: Tap water
d1e0e36c-07f0-4a75-bdcb-efb5d9e2ac36 - Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_prepare.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_prepare - Sources:
Waste flows
Elementary flows
Outputs
Product flows
Waste flows
Pod-part aqueous cleaning effluent sent to treatment (wash_effluent)
Only actual measured contaminated liquid stream with original composition and destination, kg; not tap water or elementary clean-water emission. Split other actual waste streams.
- Selected flow: Pod-part aqueous cleaning effluent sent to treatment
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_prepare.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_prepare - Sources:
Elementary flows
Particulate matter, particle size unspecified (particle_air)
Only documented conditional dry mechanical touch-up with actual post-control particulate sampling, immediate unspecified air and unspecified size. No dust presumed from inspection/wet cleaning; captured material separately identified.
- Selected flow: Particulate matter, particle size unspecified
0ce3dedb-caca-407b-a856-a90470eb8ec0 - Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_prepare.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_prepare - Sources:
Process: Matched pod mechanical and seal assembly (assembly)
Build one released top/base/post configuration, seat pad/top/bottom seals and individual O-rings, install exact connector and separate vented/solid screws; preserve vacuum channels and torque records.
Inputs
Product flows
Finished vacuum-pod workpiece friction pad (pad)
One actual supplied finished part with individual supplier compound/material formulation, grade/hardness/geometry and mass kg; no raw resin/vulcanization counted locally. Do not infer rubber type from colour, substitute liquid sealant or pool pad/top/bottom/O-ring. Identical multiples recorded, distinct compounds/sizes split.
- Selected flow: Finished vacuum-pod workpiece friction pad
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_assembly - Sources:
Finished vacuum-pod upper perimeter seal (top_seal)
One actual supplied finished part with individual supplier compound/material formulation, grade/hardness/geometry and mass kg; no raw resin/vulcanization counted locally. Do not infer rubber type from colour, substitute liquid sealant or pool pad/top/bottom/O-ring. Identical multiples recorded, distinct compounds/sizes split.
- Selected flow: Finished vacuum-pod upper perimeter seal
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_assembly - Sources:
Finished vacuum-pod lower perimeter seal (bottom_seal)
One actual supplied finished part with individual supplier compound/material formulation, grade/hardness/geometry and mass kg; no raw resin/vulcanization counted locally. Do not infer rubber type from colour, substitute liquid sealant or pool pad/top/bottom/O-ring. Identical multiples recorded, distinct compounds/sizes split.
- Selected flow: Finished vacuum-pod lower perimeter seal
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_assembly - Sources:
Finished vacuum-pod post-interface O-ring (post_oring)
One actual supplied finished part with individual supplier compound/material formulation, grade/hardness/geometry and mass kg; no raw resin/vulcanization counted locally. Do not infer rubber type from colour, substitute liquid sealant or pool pad/top/bottom/O-ring. Identical multiples recorded, distinct compounds/sizes split.
- Selected flow: Finished vacuum-pod post-interface O-ring
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_assembly - Sources:
Finished straight push-in vacuum-pod tube fitting (straight_fitting)
One supplied actual connector tube OD/thread/interface seal and material, received kg, assembled complete; installed integrated O-ring included once, not duplicated. External tubing/manifold is outside pod output.
- Selected flow: Finished straight push-in vacuum-pod tube fitting
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_assembly - Sources:
Finished vacuum-pod lower flat-head screw (lower_screw)
One actual screw grade/coating/head/thread/length drawing kg; preserve solid versus through-vented bore. Source keys9/10/12/13 are one historical model, not universal M10 dimensions or quantity. Original supplied material records required; not infer steel from colour.
- Selected flow: Finished vacuum-pod lower flat-head screw
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_assembly - Sources:
Finished vacuum-pod lower vented flat-head screw (lower_vent_screw)
One actual screw grade/coating/head/thread/length drawing kg; preserve solid versus through-vented bore. Source keys9/10/12/13 are one historical model, not universal M10 dimensions or quantity. Original supplied material records required; not infer steel from colour.
- Selected flow: Finished vacuum-pod lower vented flat-head screw
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_assembly - Sources:
Finished vacuum-pod upper mounting screw (upper_screw)
One actual screw grade/coating/head/thread/length drawing kg; preserve solid versus through-vented bore. Source keys9/10/12/13 are one historical model, not universal M10 dimensions or quantity. Original supplied material records required; not infer steel from colour.
- Selected flow: Finished vacuum-pod upper mounting screw
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_assembly - Sources:
Finished vacuum-pod upper vented mounting screw (upper_vent_screw)
One actual screw grade/coating/head/thread/length drawing kg; preserve solid versus through-vented bore. Source keys9/10/12/13 are one historical model, not universal M10 dimensions or quantity. Original supplied material records required; not infer steel from colour.
- Selected flow: Finished vacuum-pod upper vented mounting screw
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_assembly - Sources:
Alternating current (assembly_power)
Actual below1kV assembly/torque tooling demand only; external vacuum service for acceptance attributed in acceptance power, no bought complete pod double charge.
- Selected flow: Alternating current
50657322-939c-4829-a87b-47c093bfa6a7 - Flow property / unit: Energy
93a60a56-a3c8-11da-a746-0800200c9a66/ MJ - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_assembly - Sources:
Waste flows
Elementary flows
Outputs
Product flows
Waste flows
Elementary flows
Process: Geometric and two-surface vacuum acceptance (acceptance)
Measure configured height/contact parallelism, pad/seal seating and circuit connectivity. Verify each declared workpiece-side/table-side seal and fitting path using actual current calibrated acceptance plan, isolate test-rig leaks and reusable test stock; no customer cutting test presumed.
Inputs
Product flows
Alternating current (acceptance_power)
Actual below1kV dimensional/metrology and test-rig vacuum pump energy attributed to pod tests; pump is reusable support not retained output or an industrial-vacuum-service proxy.
- Selected flow: Alternating current
50657322-939c-4829-a87b-47c093bfa6a7 - Flow property / unit: Energy
93a60a56-a3c8-11da-a746-0800200c9a66/ MJ - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_acceptance.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_acceptance - Sources:
Waste flows
Elementary flows
Outputs
Product flows
Waste flows
Elementary flows
Process: Complete pod weighing and separate packaging (dispatch)
Record accepted serial/configuration and original calibrated net M of the whole fitted dry pod excluding table/workpiece/pump/fixture and external packaging; label and dispatch separately.
Inputs
Product flows
Alternating current (dispatch_power)
Actual below1kV weighing/packing demand; net product M collected before external packaging, no fictitious permanent pump installed.
- Selected flow: Alternating current
50657322-939c-4829-a87b-47c093bfa6a7 - Flow property / unit: Energy
93a60a56-a3c8-11da-a746-0800200c9a66/ MJ - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_dispatch.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_dispatch - Sources:
Low-density polyethylene foil (PE-LD) (film)
Conditional actual noncellular nonadhesive PE-LD protective foil kg; external packaging outside M and actual other packaging separate.
- Selected flow: Low-density polyethylene foil (PE-LD)
2cecd3a7-d90e-44b4-aec5-1d9dfb907477 - Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: Apply normalize_mass to q_item; reference_mass; cp_dispatch.
- Value mode: foreground_record
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow; collected per one accepted finished unit
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_dispatch - Sources:
Waste flows
Elementary flows
Outputs
Product flows
Complete modular stone-CNC vacuum workholding pod (finished_machine)
One actual accepted standalone two-level pad/plate/post pod, exact included seal/connector/screw configuration and finished net M kg; not assorted parts, complete CNC host, external vacuum pump/manifold/tube, replacement kit or lifting cup.
- Selected flow: Complete modular stone-CNC vacuum workholding pod
- Flow property / unit: Mass
93a60a56-a3c8-11da-a746-0800200b9a66/ kg - Amount rule: 1 kg
- Value mode: fixed_value
- Specificity: site_specific
- Normalization basis: per 1 kg reference flow
- Basis kind: reference_flow
- Evidence kind: collected_record
- Collection protocol:
cp_mass - Sources:
Waste flows
Elementary flows
7. Allocation Rules
| rule_id | applies_to | rule | source_ids |
|---|---|---|---|
| allocation_direct | all processes | First separate work orders and meter/issue/stock/rework by same supplied configuration. Bought parts already contain their upstream manufacture; do not double-charge locally. Actual loss/rework/support burden divided by same-configuration accepted count, not ordered count. | |
| allocation_shared | shared test/preparation | For genuinely shared demand use measured causal machine/test time or metered load, disclose current original basis, denominator and sensitivity; economic basis only after documented physical causality unavailable. No flat ratio, rated capacity or universal scrap/recycling credit. |
8. Foreground Data Collection, Calculation, and Quality Rules
Data Collection Protocols
| protocol_id | process_id | flow_role | record_type | raw_fields | collection_method | unit | frequency | temporal_coverage | site_scope | aggregation_rule | quality_evidence |
|---|---|---|---|---|---|---|---|---|---|---|---|
| cp_mass | dispatch | accepted complete output | measurement | model; configuration; serial number; accepted net mass M | Use traceable weighing records for the accepted complete unit of the same configuration. | kg | every accepted complete pod | matched manufacturing acceptance period | actual complete pod weighing station | accepted net mass per unit | whole fitted clean dry unit original calibrated readings/tare; independent installed-part mass closure; no table/pump/workpiece/test plate/packaging |
| cp_prepare | prepare | independent atomic exchanges | foreground_record | part/drawing/grade/compound/supply state; independent kg issues returns stock; individual circuit/torque/height/test results; meter/sampling readings and time; same-configuration accepted count | Record each actual exchange separately with supplier part and issue/return/stock kg, calibrated utility meters, original post-control species sampling/exhaust/time only when actual. Preserve drawing/compound/height/connection configuration, work orders, matched accepted units, rejects/rework/support and waste destination. | kg; MJ | per unit/test and full period | same-configuration manufacturing/acceptance cycle | actual assembly/test site and declared supplied-part gates | attributable process exchange / accepted units | supplied component content/material and calibration/test uncertainty; stock and accepted count closure |
| cp_assembly | assembly | independent atomic exchanges | foreground_record | part/drawing/grade/compound/supply state; independent kg issues returns stock; individual circuit/torque/height/test results; meter/sampling readings and time; same-configuration accepted count | Record each actual exchange separately with supplier part and issue/return/stock kg, calibrated utility meters, original post-control species sampling/exhaust/time only when actual. Preserve drawing/compound/height/connection configuration, work orders, matched accepted units, rejects/rework/support and waste destination. | kg; MJ | per unit/test and full period | same-configuration manufacturing/acceptance cycle | actual assembly/test site and declared supplied-part gates | attributable process exchange / accepted units | supplied component content/material and calibration/test uncertainty; stock and accepted count closure |
| cp_acceptance | acceptance | independent atomic exchanges | foreground_record | part/drawing/grade/compound/supply state; independent kg issues returns stock; individual circuit/torque/height/test results; meter/sampling readings and time; same-configuration accepted count | Record each actual exchange separately with supplier part and issue/return/stock kg, calibrated utility meters, original post-control species sampling/exhaust/time only when actual. Preserve drawing/compound/height/connection configuration, work orders, matched accepted units, rejects/rework/support and waste destination. | kg; MJ | per unit/test and full period | same-configuration manufacturing/acceptance cycle | actual assembly/test site and declared supplied-part gates | attributable process exchange / accepted units | supplied component content/material and calibration/test uncertainty; stock and accepted count closure |
| cp_dispatch | dispatch | independent atomic exchanges | foreground_record | part/drawing/grade/compound/supply state; independent kg issues returns stock; individual circuit/torque/height/test results; meter/sampling readings and time; same-configuration accepted count | Record each actual exchange separately with supplier part and issue/return/stock kg, calibrated utility meters, original post-control species sampling/exhaust/time only when actual. Preserve drawing/compound/height/connection configuration, work orders, matched accepted units, rejects/rework/support and waste destination. | kg; MJ | per unit/test and full period | same-configuration manufacturing/acceptance cycle | actual assembly/test site and declared supplied-part gates | attributable process exchange / accepted units | supplied component content/material and calibration/test uncertainty; stock and accepted count closure |
Calculation Rules
| rule_id | Applies to | Formula or rule | Inputs | Output | source_ids |
|---|---|---|---|---|---|
| normalize_mass | base_plate; top_plate; support_post; air_post; prepare_power; wash_water; wash_effluent; particle_air; pad; top_seal; bottom_seal; post_oring; straight_fitting; lower_screw; lower_vent_screw; upper_screw; upper_vent_screw; assembly_power; acceptance_power; dispatch_power; film | q_ref = q_item / M; q_item = exchange amount per one accepted finished unit; q_ref = exchange amount per 1 kg reference flow. | q_item; M; cp_mass | q_ref |
q_item is actual attributed exchange after issue/return/stock/rework balances divided by complete accepted same-configuration pod count. M comes independently from the same fitted net configuration. Preserve kg or MJ numerator; purchased finished part masses measured independently, counts supplementary. A count/area/volume identity is not automatically unsuitable, but conversion requires original same-part physical measurement and uncertainty; never rewrite its public property to Mass. No capacity/load/catalog shipping mass or invented unit weight.
Data Quality Requirements
| requirement_id | Applies to | Requirement | Evidence |
|---|---|---|---|
| quality_mass | finished_machine | Original same-configuration whole pod weighing with all installed specified plates/posts/pad/seals/O-rings/fitting/screws and any retained adhesive. Use calibrated suitable-capacity balance, controlled fixture tare, date/serial/configuration/repeats/uncertainty. Exclude host/table/pump/manifold/hoses/workpiece/test plate/temporary fixtures/packaging and loose spares. Independently sum actual installed supplied part masses and actual retained additions versus M; count/ship mass/catalog dimensions cannot replace physical originals. | actual complete-unit weighing, supplier/part independent mass balance |
| quality_geometry | prepare; acceptance | Current approved matched plate/post heights, assembly datum, top/base contact parallelism and flatness, pad seating/friction-surface cleanliness and sealed perimeter geometry. Preserve actual drawing acceptance criterion and measured readings; one historical square200x200 anatomy and current round page are different products. Advertised+0.05/-0.00 tolerance is manufacturer case only, not universal pass criterion. | anatomy-pod-method; about-pod-method; current drawing/metrology originals |
| quality_seal | assembly; acceptance | Trace individual actual pad, top/bottom seal and interface O-ring material/compound/lot/profile, compression/protrusion/seating and compatibility with declared table/workpiece and cleaning media. Do not infer NBR/PU/silicone from colour or hard-rubber class from generic seal. Bought finished seals upstream, actual adhesive/grease/cleaner additions separately identified and counted once. Damaged/incorrect seats/rework documented; service notice supports checking seal/fitting condition but supplies no factory hardness/pressure threshold. | anatomy-pod-method; ghost-pod-method; actual supplier compound/assembly records |
| quality_circuit | assembly; acceptance | Verify original air-post ports and supplied fitting type/thread/tube OD/internal included seal. Distinguish top and base ordinary/vented screws; bore/torque/restriction cannot be collapsed into generic screws. Independently test every declared table-side/workpiece-side path, vacuum isolation and leak/hold performance at original plan pressure/time/limit with calibrated gauges and validated rig blank leak. Record actual support energy/test plate reuse; no lifting safety or stone-cut throughput claim. | anatomy-pod-method; ghost-pod-method; original current circuit/leak/torque tests |
| quality_identity | all flows | Public44252 finished parts and44251 workholders are relevant broad category candidates, not exact supplied modular pod proof. Classification placement reviewed independently from chemical/form/state applicability. Sealing-elements vulcanized/hard-rubber class does not prove actual specified compound; Steel screw does not prove source-specific grade/coating/vent state. Preserve actual property/unit chain; do not adopt component set/complete pump or vacuum service as one physical part. | public originals/property-unit chain and actual supplier qualification |
| quality_emission | particle_air | Only actual documented conditional dry touch-up post-control unspecified-size particulate to immediate unspecified air. No emission inferred from inspection/assembly/wet cleaning; captured debris, aqueous contamination and any measured size/species each separate correctly identified waste/elementary medium. Municipal water is technosphere product, not freshwater resource or wastewater; background electricity emissions not local air. | actual post-control sampling and liquid/solid waste records |
| quality_complete | dataset | Close actual supplier BOM/issues/returns/stock and accepted count. Add any real separate adhesive, grease, cleaner formulation, wiping cloth, rejected part/material, spent liquid, captured debris, test coupon consumed and each packaging material when present; every row one actual physical part or chemical/media species. No pooled materials/waste, assumed quantity, solder/casting/rubber cure at assembly factory, or claimed complete upstream coverage. Scientific review pending; actual factory dataset originals required before use. | actual complete stock/BOM/meter/test closure |
9. Validation Rules
| rule_id | applies_to | rule | source_ids |
|---|---|---|---|
| validation_reference | finished_machine | Exactly1kg accepted complete fitted pod output, precise reference name equals finished_machine. Candidate UUID gap registered under exact row_id. Require original cp_mass actual M and independent fitted-part closure; formula/schema pass is not scientific approval. | |
| validation_basis | inventory | Stable lowercase row/rule/protocol references, actual kg/MJ numerator, same-configuration accepted count and independent M agree in both languages. No host/set/test plate mixed denominator or catalogue/net mass confusion. | |
| validation_scope | dataset | New independently supplied two-level stone-pod assembly with original pad/seal/circuit/datum acceptance; whole host, bought finished-pod resale, lifting cup and repair service excluded. Exact category/method overlap review remains open, not an accepted mapping. | |
| validation_atomic | all flows | One physical specified part or chemical/medium per row. Exact official Chinese UUID name and actual reference property/unit retained; gaps explicit, measured emissions conditional. |
10. Published Dataset Profile
| Field | Value |
|---|---|
| dataset_role | foreground_manufacturing_module |
| downstream_use | secondary_dataset; background_dataset |
| allowed_use | Manufacture by assembly of a new standalone modular two-level vacuum workholding pod for a stationary CNC stone machining table. The defined route receives individually finished top/base plates, structural and air-distribution posts, friction pad, upper/lower perimeter seals, interface O-rings, straight push-in fitting and separate ordinary/vented screws. It includes incoming geometry/identity inspection, conditional qualified local minor preparation, matched assembly/seal seating/torque, upper/lower vacuum-path and geometric acceptance, independent complete net weighing and dispatch. Actual drawing, compound/material, interface and included component configuration are declared for each pod; a source illustration does not identify material alloy or polymer chemistry. |
| excluded_use | Exclude complete stone CNC machines, general vacuum pumps/generators/manifolds/hoses, lifting/handling suction cups, whole clamping tables or sets, independently sold replacement seals/pads/repair kits, refurbishment and customer stone-cutting services. Bought complete-pod resale/testing-only, integral one-piece or other host/material architecture requires separate applicability. Plate/post machining, casting and finishing, pad/seal compounding/moulding/vulcanization and screw/fitting production are upstream supplied-part processes, not implicit local operations. External host, workpiece, table, pump, test fixture and packaging excluded from product M. Actual manufacturing test support and rework burdens included; no operating life, holding capacity, machining yield or full cradle-to-gate assertion. |
| required_metadata | pod model/serial/drawing revision/shape/height; designated stone-CNC table interface and workpiece contact datum; top/base/post/air-post actual supplied geometry/grade/coating; pad and each seal compound/hardness/profile and supplier lot; actual connector tube/thread/gasket inclusion; separate solid/vented screws and torque/vent routing; actual upper/lower cavity connectivity and leak test rig, vacuum/hold time/instrument criteria from current plan; whole fitted clean dry pod original net M kg and independent part-mass closure; period/site/accepted same-configuration count/rework/support allocation; supplier gates and unresolved flow/upstream/classification gaps |
| required_quality_disclosure | Candidate scientific review pending; actual matched supplied component material/compound/gates, geometry/dual-side circuit original acceptance, net M/uncertainty/independent mass closure, site/period/accepted count and support/rework attribution, all missing IDs/upstream/transport/treatment and unresolved category placement. Per-kg accessory assembly not comparable holding service or full cradle-to-gate. |
| update_trigger | Part supplier/material/compound/interface, pad/seal/vent routing, height/datum/test plan, configuration/make-buy gate/site/period, new flow identities/source evidence or classification review outcome. |
11. Data Sources
| Source id | Type | Reference | Used for |
|---|---|---|---|
| product-pod-method | handbook | BLICK, 200mm Round Suction Cup, undated manufacturer HTML, product/height/fitting and separate replacement-seal supply; unpaginated. https://www.blickindustries.com/product/suction-cup-200-round/ | Stone/glass workholding family and configured product supply; round case not same BOM as square drawing; no price/dimension/capacity or lifetime rule. |
| about-pod-method | handbook | BLICK, About, undated official manufacturer HTML, workholding solutions and individual dimensional checking; unpaginated. https://www.blickindustries.com/about/ | Manufacturer workholding and individual checked cup context; advertised precision example not prescribed universal tolerance or proof of actual supplier materials/factory test data. |
| anatomy-pod-method | handbook | BLICK, Anatomy of a Suction Cup, June2022 retained manufacturer diagram, PDFpage1, 200x200 model12-200-10 exploded view and keys1-13. https://www.blickindustries.com/wp-content/uploads/2022/06/Anatomy200x200_20220620.pdf | Historical modular top/base/pad/seals/post/air-post/fitting/O-ring/solid versus vented screw anatomy only. No current mandatory dimensions/counts/alloy/compound or complete commercial included-kit assumption. Actual drawing and supply gate govern. |
| ghost-pod-method | handbook | BLICK, Vacuum Pod Ghost Mark Information, retained April2024 manufacturer service document, PDFpage1 seal and fitting condition; page2 customer tubing/pod placement not manufacturing consumption. https://www.blickindustries.com/wp-content/uploads/2024/04/BI_Vacuum-Pod_Ghost-Mark_Info.pdf | Service-condition counterevidence shows seal/fitting condition and actual leakage matter; motivates independent declared factory interface tests without importing customer throughput/placement, ghost-mark diagnosis, pressure/hardness threshold or certification. |
Raw downloads
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Structured rule index
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System boundary rules · 3
| Rule ID | Applies to | Rule | Source IDs |
|---|---|---|---|
boundary_supply | prepare; assembly | One actual component per row; supplied machined metal-looking plates/posts need original grade/coating records, no image-to-alloy inference. Finished pad/seals require individual compound/profile and actual adhesive if used as separate formulation. | anatomy-pod-method |
boundary_support | acceptance | Table-side and workpiece-side reference surfaces, external pump, hose, gauge and test plate are reusable test support, not shipped pod. Meter actual demand; document support reuse and attribution. No routine customer slab cutting or ghosting waste counted. | ghost-pod-method |
boundary_qualification | acceptance | Test configured upper/lower circuits according to original current plan; historical anatomy dimensions/quantity and advertised precision not universal criteria. Exact contemporary approved tolerances/vacuum/time/leak limit must have traceable drawing/test origin. | about-pod-method, anatomy-pod-method |
Allocation rules · 2
| Rule ID | Applies to | Rule | Source IDs |
|---|---|---|---|
allocation_direct | all processes | First separate work orders and meter/issue/stock/rework by same supplied configuration. Bought parts already contain their upstream manufacture; do not double-charge locally. Actual loss/rework/support burden divided by same-configuration accepted count, not ordered count. | |
allocation_shared | shared test/preparation | For genuinely shared demand use measured causal machine/test time or metered load, disclose current original basis, denominator and sensitivity; economic basis only after documented physical causality unavailable. No flat ratio, rated capacity or universal scrap/recycling credit. |
Validation rules · 4
| Rule ID | Applies to | Rule | Source IDs |
|---|---|---|---|
validation_reference | finished_machine | Exactly1kg accepted complete fitted pod output, precise reference name equals finished_machine. Candidate UUID gap registered under exact row_id. Require original cp_mass actual M and independent fitted-part closure; formula/schema pass is not scientific approval. | |
validation_basis | inventory | Stable lowercase row/rule/protocol references, actual kg/MJ numerator, same-configuration accepted count and independent M agree in both languages. No host/set/test plate mixed denominator or catalogue/net mass confusion. | |
validation_scope | dataset | New independently supplied two-level stone-pod assembly with original pad/seal/circuit/datum acceptance; whole host, bought finished-pod resale, lifting cup and repair service excluded. Exact category/method overlap review remains open, not an accepted mapping. | |
validation_atomic | all flows | One physical specified part or chemical/medium per row. Exact official Chinese UUID name and actual reference property/unit retained; gaps explicit, measured emissions conditional. |
Processes and inputs/outputs · 4
| Process ID | Process name | Input flows | Output flows |
|---|---|---|---|
prepare | Incoming finished-part verification and conditional preparation | 6 | 2 |
assembly | Matched pod mechanical and seal assembly | 10 | 0 |
acceptance | Geometric and two-surface vacuum acceptance | 1 | 0 |
dispatch | Complete pod weighing and separate packaging | 2 | 1 |
Complete field inspector
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