TianGong PCR

Agricultural mouldboard plough manufacture

Lifecycle status
Candidate
Content maturity
Authored methodology
Current version
0.1.0Last updated
Readiness
Review required

Methodology and translation states come from the source record; publishing this website does not change their review status.

Content languages

zh-CN · Aligned
Status, classification and source details

Readiness

  • Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.

Classification mapping

CPC 3.0:44111 · narrower

Source

1. Scope and Applicability

This PCR covers manufacture of new complete tractor-mounted and semi-mounted mouldboard ploughs that cut and invert soil with a share and mouldboard, including reversible and slatted-body configurations. It defines a foreground manufacturing data package from identified incoming stock or purchased components to factory acceptance and dispatch packaging. Farm use, hectare-based ploughing service, tractor manufacture, soil carbon, crop yield, replacement parts sold alone, disc ploughs, rotary tillers, harrows, subsoilers and remanufacturing are excluded. A kilogram of differently configured ploughs is not evidence of equal field performance.

2. Product Category Identity

FieldValue
canonical_pcr_idpcr.metal-products-machinery-and-equipment.special-purpose-machinery.agricultural-plough
classification_refsCPC 3.0 44111; mouldboard subset; no accepted mapping implied
covered_productsComplete conventional/reversible mouldboard ploughs with declared body count and mounted/semi-mounted support
excluded_productsDisc plough; tiller; tractor; standalone spare share; farm service
representative_productA configured steel-frame tractor-mounted reversible mouldboard plough; no representative weight is prescribed
production_routeStock cutting/forming, route-specific forging/thermal treatment and joining, protective finishing, assembly, acceptance; purchased finished components may replace fabrication
market_stateNew accepted factory-gate complete implement, identified delivery configuration

3. Reference Flow

FieldValue
WhatManufacture an accepted complete mouldboard plough intended for soil inversion; use-phase service is outside this unit
How much1 kg net accepted complete implement of one declared configuration
How wellConforms to the declared drawing/BOM, fitted safety/reset system and factory acceptance protocol; no universal field performance is imposed
How long or cycleOne manufacturing and acceptance cycle; no assumed service life or hectares
reference_flow_linkfinished_plough
FieldValue
Reference amount1
Reference product flowPloughs 130fc770-822f-45ae-a438-070df7696c00
Reference flow propertyMass 93a60a56-a3c8-11da-a746-0800200b9a66
Reference unit groupUnits of mass 93a60a57-a4c8-11da-a746-0800200c9a66
Reference unitkg
Required qualifiersmodel; body count; mouldboard/slatted design; conventional/reversible; hitch category; support wheel; working width; wear-part grade and thermal state; frame material; adjustment and overload protection; supplied hydraulics/options; finished coating; accepted net mass M; packaging exclusion; foreground starting condition; supplier/foreground split

4. Measurement and Unit Rules

rule_idApplies toRequired propertyRequired unitRule
reference_massreference productMass 93a60a56-a3c8-11da-a746-0800200b9a66kgM = accepted net mass of one complete machine of the same configuration in kg; collect using cp_mass.
energy_basiselectricityNet calorific value 93a60a56-a3c8-11da-a746-0800200c9a66MJRetain the electrical meter basis; use the energy unit-group factor 1 kWh = 3.6 MJ. Do not interpret electricity as fuel calorific input. Selected 35–330 kV flow needs a matching supply boundary.
gas_volumethermal_gasVolume 93a60a56-a3c8-22da-a746-0800200c9a66m3Record actual or standard conditions with meter correction evidence; volume-to-mass conversion requires gas composition and measured density at the declared conditions.

5. System Boundary

Boundary Abstraction

FieldValue
declared_starting_conditionIdentified received steel stock or finished supplier components, at declared receiving gate; all external inputs and inbound transport coverage disclosed
starting_condition_roleforeground manufacturing start
product_classification_scopeCPC 3.0 44111 mouldboard subset
recursive_input_ruleA purchased complete plough entering modification remains a separately recorded same-category input with its supplier dataset; stop recursion at that identified input and disclose the changed configuration
upstream_dataset_requirementLink steel, each purchased component and utility to compatible upstream datasets; without complete verified upstream linkage describe foreground manufacture only
disclosureSite/time; starting states; outsourced treatment; route exceptions; missing suppliers; transport; capital-equipment coverage; waste-treatment destination
rule_idapplies_torulesource_ids
boundary_manufactureall processesInclude actual manufacturing, internal handling, rework, attributable utilities, acceptance testing and dispatch packaging within the declared site/process chain. Record outsourced heat treatment as supplier activity instead of also counting its fuel locally. This is a foreground protocol, not proof of complete cradle-to-gate coverage.
boundary_routethermal; joiningSelect operations from drawings and route cards. Manufacturer examples support forging and heat treatment for some shares; DuraMaxx wear bodies illustrate absence of drilling/punching/welding. Neither is universal. Add each actual carburising medium, quench oil, cleaner, abrasive, structural tube, wheel, hose and safety component as an individually identified exchange before claiming configuration completeness.lemken-plough-bodies; kverneland-share-production; kverneland-steel-technology
boundary_environmentall processesElementary flows cross to the environment only. Supplied process water is a product input; externally treated rinse effluent is a waste output. Quantify route-specific air/water releases only from measurements or documented constituent balances; unknown species must not be invented or merged into NOx/VOC placeholders.

6. Process Inventory Structure

Process Map

process_idprocess_nameinclusioninclusion_conditionrolequantitative_reference
formingStock preparation, cutting and formingconditionalWhen frame or body blanks are fabricated inside the declared foregroundforeground productionper 1 kg reference flow
thermalWear-part forging and thermal treatmentconditionalWhen forging, hardening, tempering or carburising is performed inside the declared foregroundforeground productionper 1 kg reference flow
joiningJoining of structural partsconditionalWhen welded joints are present in the foreground routeforeground productionper 1 kg reference flow
finishingCleaning and protective finishingconditionalWhen performed inside the foreground; powder coating is one conditional route, not a universal requirementforeground productionper 1 kg reference flow
assemblyConfigured assembly and acceptancerequiredAll complete implementsforeground productionper 1 kg reference flow
packingFactory dispatch packagingconditionalWhen dispatch protection crosses the foreground boundaryforeground productionper 1 kg reference flow

These rows are conditional atomic exchanges, not a universal recipe. Extend them from the exact BOM/route and meter register; report demonstrable absence as not applicable, and unknown amounts as gaps. Internal part transfers conserve configuration and mass but are not external purchases. No ranges are assigned from manufacturer marketing claims.

Process: Stock preparation, cutting and forming (forming)

Inputs

Product flows
frame plate (frame_plate)

Only hot-rolled low-alloy high-strength plate matching the mill certificate. Add a separate identified hollow-section row when used; do not represent a tube as plate.

  • Selected flow: Steel Plate 421db3a5-394d-410b-8ebf-af23a37fc878
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_forming.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_forming
frame section (frame_section)

Only when the frame BOM uses received hollow section; record steel grade, dimensions and welding/seam state. Plate inputs must not duplicate supplier-made sections.

  • Selected flow: Finished rectangular structural steel hollow section
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_forming.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_forming
wear blank (wear_blank)

Only when the share is made from this certified stock in the foreground; finished purchased shares enter assembly instead.

  • Selected flow: Micro-alloyed boron steel ploughshare blank
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_forming.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_forming
  • Sources: lemken-plough-bodies
forming power (forming_power)

Meter cutting, pressing and machining at the user supply boundary; selected identity applies only to 35–330 kV supply. Other voltage requires a matching identity.

  • Selected flow: Alternating current 4d0361a3-56cc-45f9-aa42-bb9103285bf9
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Unit group: 93a60a57-a3c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_forming.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_forming

Outputs

Waste flows
machining chips (machining_chips)

Steel machining chips generated at a Chinese site only. Record drained mass and oil contamination; distinguish them from clean cutting offcuts.

  • Selected flow: Steel scrap, machining chips c978e4fc-350b-4fb6-8021-90eb5a6ed034
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_forming.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_forming
cutting offcuts (cutting_offcuts)

Weigh offcuts leaving the foreground; internal recirculation is a transfer, not a second external input.

  • Selected flow: Steel scrap, offcuts ae44c4ac-bcd5-4a16-b0a5-d674ffeaab6b
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_forming.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_forming

Process: Wear-part forging and thermal treatment (thermal)

Inputs

Product flows
thermal power (thermal_power)

Electric furnace, induction and auxiliary power only when operated; keep carburising separate from burner fuel. No universal treatment temperature or duration is imposed.

  • Selected flow: Alternating current 4d0361a3-56cc-45f9-aa42-bb9103285bf9
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Unit group: 93a60a57-a3c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_thermal.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_thermal
  • Sources: kverneland-share-production
thermal gas (thermal_gas)

Only pipeline gaseous natural gas burned on site. Retain meter pressure, temperature and standard-volume basis; do not use this identity for an unspecified carburising atmosphere.

  • Selected flow: natural gas in the gaseous state 4f19ca0e-7b3b-11dd-ad8b-0800200c9a66
  • Flow property / unit: Volume 93a60a56-a3c8-22da-a746-0800200c9a66 / m3
  • Unit group: 93a60a57-a3c8-12da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_thermal.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_thermal
quench water (quench_water)

Treated industrial water supplied across the foreground for a water-based quench route. Meter make-up, not recirculating tank throughput.

  • Selected flow: Process Water 94a04f7e-2d5c-41f0-b182-d54a3b373a02
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_thermal.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_thermal
quench polymer (quench_polymer)

Only when the verified quench formulation contains this concentrate; record formulation, concentration and replenishment. Oil quenching requires its own separate row.

  • Selected flow: Polyalkylene glycol quench concentrate
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_thermal.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_thermal

Outputs

Elementary flows
fossil co2 (fossil_co2)

Only documented fossil-fuel combustion emissions to air with unspecified subcompartment. Obtain site measurements or a fuel-carbon balance with composition and oxidation evidence; never borrow a generic factor. Different air subcompartments require matching flows.

  • Selected flow: carbon dioxide (fossil) 08a91e70-3ddc-11dd-923d-0050c2490048
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_thermal.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_thermal

Process: Joining of structural parts (joining)

Inputs

Product flows
joining power (joining_power)

Meter welding equipment power; a no-weld wear-body route does not remove welded frame operations elsewhere.

  • Selected flow: Alternating current 4d0361a3-56cc-45f9-aa42-bb9103285bf9
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Unit group: 93a60a57-a3c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_joining.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_joining
  • Sources: lemken-plough-bodies
weld wire (weld_wire)

Only the self-shielded carbon-steel flux-cored wire described by the selected record. Solid-wire gas-shielded welding needs separate wire and gas rows.

  • Selected flow: Flux Cored Wire 1b74a576-06e0-4764-97ce-11a73f8a4752
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_joining.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_joining

Outputs

Waste flows
weld slag (weld_slag)

Only collected slag from the specified welding route; retain composition and disposal classification. It is not an elementary air emission.

  • Selected flow: Solidified flux-cored steel welding slag
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_joining.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_joining

Process: Cleaning and protective finishing (finishing)

Inputs

Product flows
finish power (finish_power)

Include measured cleaning, booth and curing power if used. Fuel-fired curing requires its own fuel and evidenced emissions rows.

  • Selected flow: Alternating current 4d0361a3-56cc-45f9-aa42-bb9103285bf9
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Unit group: 93a60a57-a3c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_finishing.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_finishing
powder (powder)

Only purchased powder coating; record resin chemistry, pigment and additives separately in its formulation disclosure. Liquid paint is not this exchange.

  • Selected flow: Powder Coating 6e3010f9-fbd3-48f6-95fc-c1b38d2800d2
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_finishing.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_finishing
rinse water (rinse_water)

Treated industrial rinse make-up when wet cleaning is used; cleaning reagents each need their own chemical row with concentration.

  • Selected flow: Process Water 94a04f7e-2d5c-41f0-b182-d54a3b373a02
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_finishing.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_finishing

Outputs

Waste flows
rinse effluent (rinse_effluent)

Only effluent sent to an external treatment facility; measure volume and composition. On-site treatment belongs in the expanded foreground and needs its own inventory. Do not substitute freshwater or a treated effluent flow.

  • Selected flow: Untreated aqueous metal-cleaning rinse effluent
  • Flow property / unit: Volume 93a60a56-a3c8-22da-a746-0800200c9a66 / m3
  • Unit group: 93a60a57-a3c8-12da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_finishing.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_finishing
powder waste (powder_waste)

Only at a Chinese manufacturing site: unrecoverable collected solid powder overspray leaving the factory; recovered powder returned internally is not an external waste output.

  • Selected flow: Powder coating waste 9aa53a82-5462-400e-9096-efab7718201f
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_finishing.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_finishing

Process: Configured assembly and acceptance (assembly)

Inputs

Product flows
purchased share (purchased_share)

Only externally purchased finished shares; declare count, grade, hardness and mass. Do not count raw stock and supplier manufacture again.

  • Selected flow: Finished hardened boron-steel mouldboard ploughshare
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly
  • Sources: lemken-plough-bodies
purchased mouldboard (purchased_mouldboard)

Only externally purchased completed mouldboards; retain solid/slatted design, grade and surface state. The full body set also requires its frog, landside and shin, each identified in the BOM.

  • Selected flow: Finished hardened steel plough mouldboard
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly
  • Sources: lemken-plough-bodies
steel bolt (steel_bolt)

Record grade, dimensions, finish and total delivered mass; shear-bolt protection is a declared configuration, not interchangeable with ordinary bolts.

  • Selected flow: Finished steel hexagon bolt
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly
steel nut (steel_nut)

Record grade, finish and mass for this component only.

  • Selected flow: Finished steel hexagon nut
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly
steel washer (steel_washer)

Record finish, size and mass separately from bolts and nuts.

  • Selected flow: Finished steel flat washer
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly
pivot pin (pivot_pin)

When included in the hitch or reversal assembly; record hardened state, size and mass.

  • Selected flow: Finished steel plough pivot pin
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly
reset spring (reset_spring)

Only when leaf-spring reset is fitted; a hydraulic reset system requires its actual components instead.

  • Selected flow: Finished steel overload-reset leaf spring
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly
support tyre (support_tyre)

When a rubber-tyred support wheel is supplied; weigh tyre separately from rim and retain size and construction. Do not use a count-reference generic tyre UUID as a mass-reference exchange.

  • Selected flow: Finished pneumatic rubber plough support tyre
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly
support rim (support_rim)

When the support wheel is fitted; purchased rim only, not a trailer-specific component without applicability evidence.

  • Selected flow: Finished steel plough support-wheel rim
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly
hydraulic hose (hydraulic_hose)

When a finished hydraulic hose is delivered with the implement; record reinforcement, rubber chemistry, pressure rating, fittings and mass. Fittings not included by the supplier need separate rows.

  • Selected flow: Hydraulic hose e2fc1719-69dc-4281-8eae-383af8d9a405
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly
assembly screw (assembly_screw)

Steel screws only where used, weighed by specified size and finish; bolts, nuts and washers each require separate atomic rows.

  • Selected flow: Steel screw aa43b425-20e7-49c0-9ea9-ecf7b1004951
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly
hydraulic cylinder (hydraulic_cylinder)

When reversible or width-adjustment configuration uses this cylinder. Record bore, stroke, seals and acceptance; do not substitute cylinder blanks.

  • Selected flow: Complete double-acting hydraulic steel cylinder
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly
hydraulic oil (hydraulic_oil)

Only first-fill finished hydraulic fluid meeting the selected refined-oil route; record grade and mass actually delivered with the implement. Exclude tractor reservoir fill.

  • Selected flow: Hydraulic Fluid eafff56c-3487-4345-9f24-00429f61c556
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly
assembly power (assembly_power)

Meter assembly tools and factory acceptance tests; no farm tractor fuel or field ploughing is included.

  • Selected flow: Alternating current 4d0361a3-56cc-45f9-aa42-bb9103285bf9
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Unit group: 93a60a57-a3c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_assembly.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_assembly

Outputs

Product flows
finished plough (finished_plough)

One kilogram of the accepted complete implement, with declared frame, full body set, hitch, fitted adjustment/safety devices and supplied options. Transport packaging and the tractor are excluded from its net mass.

  • Selected flow: Ploughs 130fc770-822f-45ae-a438-070df7696c00
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: 1 kg
  • Value mode: fixed_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_mass

Process: Factory dispatch packaging (packing)

Inputs

Product flows
wood pack (wood_pack)

Only this actual timber component; record moisture and reuse count from site records. Add each other packaging component as a separate row; packaging is outside net implement mass.

  • Selected flow: Kiln-dried sawn coniferous timber, at mill 50904047-e5b0-4110-990a-53751d250267
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Unit group: 93a60a57-a4c8-11da-a746-0800200c9a66
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_packing.
  • Value mode: calculated_value
  • Specificity: site_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_packing

7. Allocation and Co-product Handling

rule_idapplies_torulesource_ids
allocation_directall processesUse direct job/lot records and subdivision first. For shared equipment measure job machine-hours and measured load, reconcile assigned plus unassigned consumption to the meter, and retain the physical causal basis. Mass allocation is allowed only when a site test establishes proportional processing demand; unequal plough configurations cannot automatically be allocated by unit count or finished mass.
allocation_scrapwaste outputsRecord steel chips, offcuts and coating residue with destination and revenue status. Sale alone does not establish a co-product or authorize an avoided-steel credit. Keep waste-treatment and recycling burdens/benefits explicit in the chosen study method; disclose any economic allocation, price period and sensitivity when physical allocation is unsupported.
allocation_reworkforming; assemblyAttribute rejects and rework to their originating configuration and count accepted output once. Recoverable internal steel/powder circulations are tracked separately from net purchased inputs and external wastes.

8. Foreground Data Collection, Calculation, and Quality Rules

Data Collection Protocols

protocol_idprocess_idflow_rolerecord_typeraw_fieldscollection_methodunitfrequencytemporal_coveragesite_scopeaggregation_rulequality_evidence
cp_massassemblyaccepted net massweighingmodel; configuration; serial number; accepted net mass MWeigh the accepted complete machine on a calibrated scale, excluding transport packaging; reconcile the same configuration and acceptance record.kgeach accepted machinedeclared production perioddeclared factory and configurationaccepted net mass per machinescale calibration; BOM; serial acceptance
cp_formingformingindividual input/output exchangesmeter and job ledgerrow_id; route; material grade; quantity; numerator unit; accepted count; configuration; stock change; reject; assigned load/time; meter conditionsWeigh each material/waste separately; meter each utility; obtain supplier delivery/BOM records for finished components; measure documented emissions. Trace every row to its own instrument or voucher and the accepted configuration.kg; MJ; m3each job; monthly reconciliationsame declared production period as cp_mass; include seasonal utilizationforeground and documented subcontractor splitattributable exchange amount / accepted machinescalibration; job card; invoice; waste manifest; emissions test; allocation reconciliation
cp_thermalthermalindividual input/output exchangesmeter and job ledgerrow_id; route; material grade; quantity; numerator unit; accepted count; configuration; stock change; reject; assigned load/time; meter conditionsWeigh each material/waste separately; meter each utility; obtain supplier delivery/BOM records for finished components; measure documented emissions. Trace every row to its own instrument or voucher and the accepted configuration.kg; MJ; m3each job; monthly reconciliationsame declared production period as cp_mass; include seasonal utilizationforeground and documented subcontractor splitattributable exchange amount / accepted machinescalibration; job card; invoice; waste manifest; emissions test; allocation reconciliation
cp_joiningjoiningindividual input/output exchangesmeter and job ledgerrow_id; route; material grade; quantity; numerator unit; accepted count; configuration; stock change; reject; assigned load/time; meter conditionsWeigh each material/waste separately; meter each utility; obtain supplier delivery/BOM records for finished components; measure documented emissions. Trace every row to its own instrument or voucher and the accepted configuration.kg; MJ; m3each job; monthly reconciliationsame declared production period as cp_mass; include seasonal utilizationforeground and documented subcontractor splitattributable exchange amount / accepted machinescalibration; job card; invoice; waste manifest; emissions test; allocation reconciliation
cp_finishingfinishingindividual input/output exchangesmeter and job ledgerrow_id; route; material grade; quantity; numerator unit; accepted count; configuration; stock change; reject; assigned load/time; meter conditionsWeigh each material/waste separately; meter each utility; obtain supplier delivery/BOM records for finished components; measure documented emissions. Trace every row to its own instrument or voucher and the accepted configuration.kg; MJ; m3each job; monthly reconciliationsame declared production period as cp_mass; include seasonal utilizationforeground and documented subcontractor splitattributable exchange amount / accepted machinescalibration; job card; invoice; waste manifest; emissions test; allocation reconciliation
cp_assemblyassemblyindividual input/output exchangesmeter and job ledgerrow_id; route; material grade; quantity; numerator unit; accepted count; configuration; stock change; reject; assigned load/time; meter conditionsWeigh each material/waste separately; meter each utility; obtain supplier delivery/BOM records for finished components; measure documented emissions. Trace every row to its own instrument or voucher and the accepted configuration.kg; MJ; m3each job; monthly reconciliationsame declared production period as cp_mass; include seasonal utilizationforeground and documented subcontractor splitattributable exchange amount / accepted machinescalibration; job card; invoice; waste manifest; emissions test; allocation reconciliation
cp_packingpackingindividual input/output exchangesmeter and job ledgerrow_id; route; material grade; quantity; numerator unit; accepted count; configuration; stock change; reject; assigned load/time; meter conditionsWeigh each material/waste separately; meter each utility; obtain supplier delivery/BOM records for finished components; measure documented emissions. Trace every row to its own instrument or voucher and the accepted configuration.kg; MJ; m3each job; monthly reconciliationsame declared production period as cp_mass; include seasonal utilizationforeground and documented subcontractor splitattributable exchange amount / accepted machinescalibration; job card; invoice; waste manifest; emissions test; allocation reconciliation

Calculation Rules

rule_idApplies toFormula or ruleInputsOutputsource_ids
normalize_massall inventory rowsq_ref = q_item / M; q_item = exchange amount per one accepted finished machine; q_ref = exchange amount per 1 kg reference flow.q_item; M; cp_massq_ref

Batch production: determine attributable exchange and the accepted complete output from the same configuration and period before computing the per-machine record. A pooled dataset with variable masses uses total attributable exchange divided by total accepted net mass; preserve the machine records and do not average per-machine ratios without weights. External emissions factors require a named source and site applicability evidence, and are not supplied by this PCR.

Data Quality Requirements

requirement_idApplies toRequirementEvidence
quality_configurationreference productKeep body count, material, support, reset/hydraulic options and acceptance consistent with M; distinguish gross shipping mass and incomplete kit mass.BOM and calibrated weighing
quality_routeall processesSpecify foreground vs purchased parts; record heat treatment recipe and coating chemistry where used. A manufacturer example is route evidence, not a universal recipe, yield or lifetime.lemken-plough-bodies; kverneland-share-production; kverneland-steel-technology
quality_completenessall inventory rowsReconcile BOM and material balances, utility meters, inventory changes, rejects, packaging and waste destinations. Quantify omitted exchanges and justify each exclusion; gaps are not zero.job ledger and reconciliation
quality_rangeall inventory rowsNo transferable quantity ranges are established. Collect site-specific records and uncertainty; do not use advertised wear-life gains, carburising time or catalogue mass as factory inventory factors.measurement records and explicit evidence gaps

9. Validation Rules

rule_idapplies_torulesource_ids
validate_basisall inventory rowsRequire positive measured M, same accepted configuration, reference output exactly 1 kg, explicit normalize_mass application and compatible numerator units. Record gas conditions and electricity conversion evidence.
validate_identityall inventory rowsVerify each UUID public identity, reference property/unit, route, origin and environment compartment before dataset use. An unresolved flow remains a named exchange without UUID and blocks a claim of complete identity coverage; no forced substitute.
validate_completereference productCheck exact BOM coverage including wheels/rims, bolts/nuts, hoses, seals and overload mechanisms when fitted; add each missing atomic exchange and supplier activity. Check route omissions and direct emission species. Report performed, skipped, uncertainty and remaining gaps; manufacturing checks do not validate farm performance.

10. Published Dataset Profile

FieldValue
dataset_roleConfigured foreground manufacture of a complete mouldboard plough
downstream_usesecondary_dataset; background_dataset
allowed_useSupply compatible configured plough manufacture to a separately modelled equipment life cycle; upstream use only after linkage and coverage review
excluded_useCrop yield, soil carbon, comparative hectares, universal lifetime, disc-plough manufacture, claims of complete cradle-to-gate without upstream verification
required_metadataConfiguration qualifiers; M protocol; site/period; route; receiving state; supplier activities; boundary diagram; property/units; allocation; packaging; waste destinations
required_quality_disclosureIdentity gaps; missing BOM/suppliers; measurement uncertainty; skipped processes; unverified emissions; range evidence gaps; upstream and transport completeness
update_triggerConfiguration, steel grade, treatment route, coating, supplier, utility mix, measured mass or boundary changes

11. Data Sources

Source idTypeReferenceUsed for
lemken-plough-bodieshandbookLEMKEN, Plough Bodies. https://lemken.com/en-en/agricultural-machines/soil-cultivation/ploughing/equipment/bodiesDural/DuraMaxx paragraphs: boron-steel shares, hardened slats, route exceptions and body variants. Manufacturer-specific; no lifetime or quantitative ranges adopted.
kverneland-share-productionhandbookKverneland, HIGH quality production. https://uk.kverneland.com/about-kverneland/kverneland-technology/high-quality-productionShare production paragraph: forging, hardening and tempering example only; no mandatory universal route.
kverneland-steel-technologyhandbookKverneland, STEEL as a science. https://uk.kverneland.com/about-kverneland/kverneland-technology/steel-as-a-scienceComplex production processes paragraph: mouldboard carburising and specimen testing example; gas composition, cycle time and emissions must be measured for the actual route.

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Structured rule index

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System boundary rules · 3
Rule IDApplies toRuleSource IDs
boundary_manufactureall processesInclude actual manufacturing, internal handling, rework, attributable utilities, acceptance testing and dispatch packaging within the declared site/process chain. Record outsourced heat treatment as supplier activity instead of also counting its fuel locally. This is a foreground protocol, not proof of complete cradle-to-gate coverage.
boundary_routethermal; joiningSelect operations from drawings and route cards. Manufacturer examples support forging and heat treatment for some shares; DuraMaxx wear bodies illustrate absence of drilling/punching/welding. Neither is universal. Add each actual carburising medium, quench oil, cleaner, abrasive, structural tube, wheel, hose and safety component as an individually identified exchange before claiming configuration completeness.lemken-plough-bodies, kverneland-share-production, kverneland-steel-technology
boundary_environmentall processesElementary flows cross to the environment only. Supplied process water is a product input; externally treated rinse effluent is a waste output. Quantify route-specific air/water releases only from measurements or documented constituent balances; unknown species must not be invented or merged into NOx/VOC placeholders.
Allocation rules · 3
Rule IDApplies toRuleSource IDs
allocation_directall processesUse direct job/lot records and subdivision first. For shared equipment measure job machine-hours and measured load, reconcile assigned plus unassigned consumption to the meter, and retain the physical causal basis. Mass allocation is allowed only when a site test establishes proportional processing demand; unequal plough configurations cannot automatically be allocated by unit count or finished mass.
allocation_scrapwaste outputsRecord steel chips, offcuts and coating residue with destination and revenue status. Sale alone does not establish a co-product or authorize an avoided-steel credit. Keep waste-treatment and recycling burdens/benefits explicit in the chosen study method; disclose any economic allocation, price period and sensitivity when physical allocation is unsupported.
allocation_reworkforming; assemblyAttribute rejects and rework to their originating configuration and count accepted output once. Recoverable internal steel/powder circulations are tracked separately from net purchased inputs and external wastes.
Validation rules · 3
Rule IDApplies toRuleSource IDs
validate_basisall inventory rowsRequire positive measured M, same accepted configuration, reference output exactly 1 kg, explicit normalize_mass application and compatible numerator units. Record gas conditions and electricity conversion evidence.
validate_identityall inventory rowsVerify each UUID public identity, reference property/unit, route, origin and environment compartment before dataset use. An unresolved flow remains a named exchange without UUID and blocks a claim of complete identity coverage; no forced substitute.
validate_completereference productCheck exact BOM coverage including wheels/rims, bolts/nuts, hoses, seals and overload mechanisms when fitted; add each missing atomic exchange and supplier activity. Check route omissions and direct emission species. Report performed, skipped, uncertainty and remaining gaps; manufacturing checks do not validate farm performance.
Processes and inputs/outputs · 6
Process IDProcess nameInput flowsOutput flows
formingStock preparation, cutting and forming42
thermalWear-part forging and thermal treatment41
joiningJoining of structural parts21
finishingCleaning and protective finishing32
assemblyConfigured assembly and acceptance141
packingFactory dispatch packaging10

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