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Nickel mattes, nickel oxide sinters and other intermediate products of nickel metallurgy

Nickel mattes, nickel oxide sinters and other intermediate products of nickel metallurgy: This PCR covers the gate-to-gate production of nickel mattes, nickel oxide…

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  • Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.

Classification mapping

CPC 3.0:41421 · exact

Source

1. Scope and Applicability

This PCR covers the gate-to-gate production of nickel mattes, nickel oxide sinters, and other nickel-bearing metallurgical intermediates whose intended next use is further nickel or co-metal recovery or refining. Covered routes include sulphidic-concentrate smelting, oxidic laterite preparation and smelting with sulphur addition, roasting or sintering to an oxide intermediate, and hydrometallurgical precipitation of an intermediate. A foreground data package shall select one actual product and route; it shall not average unlike product states without separately reported production and composition data.

The foreground boundary begins when nickel-bearing ore, concentrate, or a specifically identified secondary feed crosses the production-site gate. It includes on-site preparation, drying, calcining, roasting, smelting, converting, slag cleaning, leaching or precipitation when used to make the declared intermediate, product granulation or dewatering, on-site off-gas and wastewater treatment, and management of captured dust and slag up to the site gate. Upstream mining, concentration, purchased energy and reagent production, capital goods, transport before the site gate, and downstream refining to unwrought nickel or chemicals are represented by upstream datasets and are not part of the foreground process.

The category excludes nickel ores and concentrates sold without metallurgical conversion; ferro-nickel and nickel pig iron; unwrought refined nickel; finished nickel alloys; and nickel chemicals sold as final chemical products rather than as declared metallurgical intermediates. Packaging is included only when it crosses the declared product gate and shall then be added as separate atomic material rows.

2. Product Category Identity

FieldValue
canonical_pcr_idpcr.metal-products-machinery-and-equipment.basic-metals.nickel-mattes-nickel-oxide-sinters-and-other-intermediate-products-of-nickel-metallurgy
classification_refsCPC 3.0: 41421 (exact classification context); HS 7501 terminology corroboration
covered_productsLow- or high-grade nickel matte; nickel oxide sinter; hydrometallurgical nickel intermediate; another nickel-bearing intermediate demonstrably sold for further nickel metallurgy
excluded_productsNickel ore or concentrate; ferro-nickel; nickel pig iron; unwrought refined nickel; finished nickel alloy; final-market nickel sulfate, nickel carbonate, or other nickel chemical
representative_productA declared nickel metallurgy intermediate at the production-site gate
production_routeDeclared sulphidic pyrometallurgical, laterite pyrometallurgical, oxide roasting/sintering, hydrometallurgical precipitation, or specifically documented combined route
market_stateAs-shipped solid, granulate, sinter, filter cake, or slurry; moisture, dry solids, nickel content, sulfur content, and co-metal content declared as applicable

3. Reference Flow

FieldValue
WhatNickel-bearing metallurgical intermediate supplied for further nickel or co-metal recovery or refining
How much1,000 kg of declared product as shipped at the production-site gate
How wellProduct form, dry-solids fraction, nickel content, sulfur content, major co-metals, and key impurity specification are measured for the represented lot or campaign
How long or cycleOne declared production campaign or reporting period, with lot-weighted output normalized to 1,000 kg
reference_flow_linkout_reference_product
FieldValue
Reference amount1,000 kg
Reference product flowNickel metallurgy intermediate product (UUID unresolved)
Reference flow propertyMass 93a60a56-a3c8-11da-a746-0800200b9a66
Reference unit groupUnits of mass 93a60a57-a4c8-11da-a746-0800200c9a66
Reference unitkg
Required qualifiersProduct name and form; route; ore/feed class; as-shipped mass; dry-solids fraction or moisture; nickel content; sulfur content; cobalt and copper content when material; impurity specification; site and geography; reporting period; recovered-acid treatment; slag and dust recycle status

When constructing a foreground data package, the items listed in Required qualifiers must be declared in dataset metadata, process notes, reference flow comment, product description, or an equivalent data package field. Missing required qualifiers make the reference flow definition incomplete for that data package.

4. Measurement and Unit Rules

rule_idApplies toRequired propertyRequired unitRule
reference_massReference product and mass-based exchangesMass 93a60a56-a3c8-11da-a746-0800200b9a66kgNormalize all inventory to 1,000 kg of product as shipped; retain unrounded measured mass before normalization.
dry_mass_disclosureProduct and nickel-bearing feedMass 93a60a56-a3c8-11da-a746-0800200b9a66kgReport as-shipped mass and measured moisture or dry-solids fraction; calculate dry mass without silently changing the reference flow to dry product.
contained_nickelProduct, feed, slag, and dustMass 93a60a56-a3c8-11da-a746-0800200b9a66kg NiCalculate contained nickel from the measured material mass and representative nickel assay; state whether the assay is wet- or dry-basis.
gas_volume_conditionsNatural gas and industrial oxygenVolume 93a60a56-a3c8-22da-a746-0800200c9a66m3Record metered volume and its temperature, pressure, and dry/wet reference condition; do not combine unlike volume reference conditions.
energy_conversionAlternating-current electricityNet calorific value 93a60a56-a3c8-11da-a746-0800200c9a66MJPreserve the metered energy record and document any kWh-to-MJ conversion using 1 kWh = 3.6 MJ.

5. System Boundary

Boundary Abstraction

FieldValue
declared_starting_conditionNickel-bearing ore, concentrate, or specifically identified secondary feed received at the production-site gate with mass, moisture, nickel assay, and route-relevant composition recorded
starting_condition_roleForeground input boundary for conversion to the declared nickel metallurgy intermediate
product_classification_scopeNickel mattes, nickel oxide sinters, and other intermediate products of nickel metallurgy; excludes ores/concentrates and refined nickel products
recursive_input_ruleIf an input is itself a covered nickel metallurgy intermediate, record that exact input as a separate product exchange with an upstream dataset and do not recursively include its prior production in this foreground process.
upstream_dataset_requirementEvery purchased feed, fuel, electricity, oxygen, water, and reagent crossing the site gate requires a geography-, technology-, and product-state-appropriate upstream dataset.
disclosureDeclare route, feed type, preparation state, recovered heat, oxygen plant boundary, off-gas sulfur recovery, slag cleaning and recycle, dust recycle, water recycle, wastewater treatment, direct-release compartments, and any excluded shared infrastructure.
rule_idApplies toRulesource_ids
boundary_route_selectionForeground routeInclude the actual preparation, thermal, hydrometallurgical, conditioning, off-gas, and water-treatment operations used to produce the declared intermediate; do not substitute an average of unmeasured routes.eu-jrc-nfm-bref-2017
boundary_upstream_inputsPurchased inputsStop the foreground boundary at the site gate and link each purchased feed, energy carrier, water, oxygen, and reagent to an upstream dataset.eu-jrc-nfm-bref-2017
boundary_direct_releasesAir and water emissionsInclude measured or calculated direct releases after on-site abatement; upstream electricity-generation emissions shall not be duplicated as foreground emissions.eu-jrc-nfm-bref-2017
boundary_recovery_loopsSlag, dust, sulfur, and heat recoveryModel on-site returns as internal loops and report only net site-gate exchanges; disclose transfers to another site as technosphere outputs or wastes according to their actual status.eu-jrc-nfm-bref-2017

6. Process Inventory Structure

Process Map

process_idprocess_nameinclusioninclusion_conditionrolequantitative_reference
nickel_intermediate_productionNickel intermediate production and on-site treatmentrequiredInclude the measured unit operations for the declared route; route-specific rows apply only when that exchange crosses the selected foreground boundary.Foreground conversion, product conditioning, off-gas treatment, water treatment, and residue management1,000 kg declared product as shipped

Process: Nickel intermediate production and on-site treatment (nickel_intermediate_production)

This consolidated process prevents route-by-exchange Cartesian duplication. Each card is one atomic exchange. Apply only cards whose stated route condition occurs, and add any other actual site exchange as its own atomic row before dataset publication.

Inputs

Product flows
Nickel sulphide concentrate (in_nickel_sulfide_concentrate)

Record this input only for a route receiving a concentrated sulphidic nickel feed.

  • Selected flow: Nickel sulphide concentrate (UUID unresolved)
  • Flow property / unit: Mass / kg
  • Amount rule: Net measured concentrate mass crossing the site gate
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material_receipts
  • Sources: eu-jrc-nfm-bref-2017
Nickel laterite ore (in_nickel_laterite_ore)

Record this input only for a route receiving oxidic laterite, including a declared limonite or saprolite state.

  • Selected flow: Nickel laterite ore (UUID unresolved)
  • Flow property / unit: Mass / kg
  • Amount rule: Net measured laterite mass crossing the site gate
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material_receipts
  • Sources: eu-jrc-nfm-bref-2017
Silica flux (in_silica_sand)

Record silica sand when used as flux in the declared thermal route.

  • Selected flow: silica sand 854527a0-1a8f-43af-b7c5-8c20d22e61ff
  • Flow property / unit: Mass / kg
  • Amount rule: Net measured silica sand charged
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material_receipts
  • Sources: eu-jrc-nfm-bref-2017
Sulfur addition (in_sulfur)

Record elemental sulfur only when it is added to form a sulphide matte or for another declared metallurgical reaction.

  • Selected flow: Sulfur 36a73796-51c8-44d6-9615-c4bc338274ec
  • Flow property / unit: Mass / kg
  • Amount rule: Net measured elemental sulfur charged
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material_receipts
  • Sources: eu-jrc-nfm-bref-2017
Metallurgical coke (in_metallurgical_coke)

Record metallurgical coke only when used as reductant or furnace fuel.

  • Selected flow: metallurgical coke a94c42b1-7fa9-42f3-a9d1-1e7353e8490d
  • Flow property / unit: Mass / kg
  • Amount rule: Net measured metallurgical coke charged
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material_receipts
  • Sources: eu-jrc-nfm-bref-2017
Gaseous natural gas (in_natural_gas)

Record purchased gaseous natural gas combusted in dryers, kilns, furnaces, or auxiliary units.

  • Selected flow: natural gas in the gaseous state 4f19ca0e-7b3b-11dd-ad8b-0800200c9a66
  • Flow property / unit: Volume / m3
  • Amount rule: Net metered natural-gas volume at declared reference conditions
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_energy_and_gas
  • Sources: eu-jrc-nfm-bref-2017
Alternating-current electricity (in_electricity)

Record net imported alternating-current electricity for process and auxiliary equipment.

  • Selected flow: alternating current 3d76981f-964a-4865-b588-0e067a2a1163
  • Flow property / unit: Net calorific value / MJ
  • Amount rule: Net metered imported electricity after deducting separately metered site-gate exports
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_energy_and_gas
  • Sources: eu-jrc-nfm-bref-2017
Industrial oxygen (in_industrial_oxygen)

Record purchased or over-the-fence industrial oxygen; exclude on-site oxygen-production electricity only when that production is represented by a separate upstream dataset.

  • Selected flow: Industrial oxygen bd4b0f96-2090-4806-a648-335ab20ff401
  • Flow property / unit: Volume / m3
  • Amount rule: Net metered oxygen volume at declared reference conditions
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_energy_and_gas
  • Sources: eu-jrc-nfm-bref-2017
Process water (in_process_water)

Record net make-up process water after measured internal water recycle.

  • Selected flow: Process Water 94a04f7e-2d5c-41f0-b182-d54a3b373a02
  • Flow property / unit: Mass / kg
  • Amount rule: Net measured process-water input crossing the site gate
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_water_records
  • Sources: eu-jrc-nfm-bref-2017
Sulfuric acid input (in_sulfuric_acid)

Record sulfuric acid only when purchased or transferred into a hydrometallurgical route; do not net it against recovered sulfuric acid output.

  • Selected flow: Sulfuric acid 7ee2e3c3-bee7-4520-92b7-3e23afbfcd6f
  • Flow property / unit: Mass / kg
  • Amount rule: Net measured sulfuric-acid solution mass, with concentration declared
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_reagent_records
  • Sources: eu-jrc-nfm-bref-2017
Aqueous ammonia (in_aqueous_ammonia)

Record aqueous ammonia only for an ammonia-leach or precipitation route.

  • Selected flow: Aqueous ammonia 058124f8-5e84-4070-b6c0-4bacac3a0024
  • Flow property / unit: Mass / kg
  • Amount rule: Net measured aqueous-ammonia solution mass, with concentration declared
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_reagent_records
  • Sources: eu-jrc-nfm-bref-2017
Hydrogen sulfide reagent (in_hydrogen_sulfide)

Record hydrogen sulfide only when supplied as the precipitation reagent for a nickel-cobalt sulphide intermediate.

  • Selected flow: Hydrogen sulfide (UUID unresolved)
  • Flow property / unit: Mass / kg
  • Amount rule: Net measured hydrogen-sulfide mass, excluding carrier gas mass
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_reagent_records
  • Sources: eu-jrc-nfm-bref-2017
Sodium hydroxide (in_sodium_hydroxide)

Record sodium hydroxide only when used for pH control, precipitation, scrubbing, or water treatment within the foreground boundary.

  • Selected flow: Sodium hydroxide e0abcced-0611-4c24-9290-5a2c5a0c4169
  • Flow property / unit: Mass / kg
  • Amount rule: Net measured sodium-hydroxide solution or solid mass, with concentration and physical state declared
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_reagent_records
  • Sources: eu-jrc-nfm-bref-2017
Waste flows

No waste input is generically required. A site that receives a specific nickel-bearing waste shall add that exact atomic waste flow with measured mass, composition, treatment role, and upstream status.

Elementary flows

No elementary input is generically required. Resource extractions belong in upstream datasets for purchased materials and energy.

Outputs

Product flows
Declared nickel metallurgy intermediate (out_reference_product)

This is the category-wide reference product; its exact product name and state shall be declared because no single public UUID covers every included intermediate.

  • Selected flow: Nickel metallurgy intermediate product (UUID unresolved)
  • Flow property / unit: Mass / kg
  • Amount rule: 1,000 kg after normalizing measured dispatch mass for the declared reporting period
  • Value mode: Calculated value (calculated_value)
  • Specificity: Product-specific (product_specific)
  • Normalization basis: 1,000 kg declared product as shipped
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_product_dispatch
  • Sources: un-cpc-3-0-structure-2025, china-mof-tariff-2013, eu-jrc-nfm-bref-2017
Recovered sulfuric acid (out_sulfuric_acid)

Record sulfuric acid exported from an on-site off-gas acid plant as a co-product; do not record internally consumed acid as a gross output.

  • Selected flow: Sulfuric acid 7ee2e3c3-bee7-4520-92b7-3e23afbfcd6f
  • Flow property / unit: Mass / kg
  • Amount rule: Net measured sulfuric-acid solution mass crossing the site gate, with concentration declared
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_product_dispatch
  • Sources: eu-jrc-nfm-bref-2017
Waste flows
Nickel smelter slag (out_nickel_smelter_slag)

Record net nickel smelter slag leaving the site after internal slag cleaning and returns; disclose recovery or disposal destination and nickel assay.

  • Selected flow: nickel smelter slag 4fcb4fe9-a429-4de3-aaf0-a0ed897fd4ce
  • Flow property / unit: Mass / kg
  • Amount rule: Net measured slag mass crossing the site gate
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_waste_records
  • Sources: eu-jrc-nfm-bref-2017
Nickel-bearing collected flue-gas dust (out_nickel_flue_gas_dust)

Record net captured nickel-bearing flue-gas dust transferred off site after subtracting measured internal recycle.

  • Selected flow: Nickel-bearing flue-gas dust (UUID unresolved)
  • Flow property / unit: Mass / kg
  • Amount rule: Net measured captured-dust mass crossing the site gate
  • Value mode: Foreground record (foreground_record)
  • Specificity: Technology-specific (technology_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_waste_records
  • Sources: eu-jrc-nfm-bref-2017
Elementary flows
Direct fossil carbon dioxide to air (out_carbon_dioxide_fossil)

Record direct fossil carbon dioxide from on-site combustion and carbon reductant oxidation; exclude upstream electricity emissions.

  • Selected flow: carbon dioxide (fossil) 08a91e70-3ddc-11dd-923d-0050c2490048
  • Flow property / unit: Mass / kg
  • Amount rule: Stack measurement or carbon-balance calculation for direct foreground sources
  • Value mode: Calculated value (calculated_value)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_air_emissions
  • Sources: eu-jrc-nfm-bref-2017
Direct sulfur dioxide to air (out_sulfur_dioxide_air)

Record atomic sulfur dioxide released to the ordinary unspecified-air compartment after capture and acid production; do not substitute a sulfur-oxides umbrella flow.

  • Selected flow: Sulfur dioxide to air, unspecified (UUID unresolved)
  • Flow property / unit: Mass / kg
  • Amount rule: Measured stack and diffuse sulfur dioxide after on-site abatement
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_air_emissions
  • Sources: eu-jrc-nfm-bref-2017
Nickel to air, unspecified (out_nickel_air)

Record total measured nickel mass released to air after on-site capture, using the unspecified-air compartment only when a more specific receiving compartment is unavailable.

  • Selected flow: nickel 08a91e70-3ddc-11dd-96c8-0050c2490048
  • Flow property / unit: Mass / kg
  • Amount rule: Measured stack plus quantified diffuse nickel emissions after abatement
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_air_emissions
  • Sources: eu-jrc-nfm-bref-2017
Nickel to water, unspecified (out_nickel_water)

Record total measured nickel mass in direct treated-water releases, using the unspecified-water compartment only when the receiving water is not available.

  • Selected flow: nickel 08a91e70-3ddc-11dd-96ce-0050c2490048
  • Flow property / unit: Mass / kg
  • Amount rule: Discharge volume multiplied by flow-weighted nickel concentration after on-site treatment
  • Value mode: Calculated value (calculated_value)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1,000 kg declared product as shipped
  • Basis kind: Process output (process_output)
  • Evidence kind: Calculated from collection (calculated_from_collection)
  • Collection protocol: cp_water_emissions
  • Sources: eu-jrc-nfm-bref-2017

7. Allocation and Co-product Handling

rule_idApplies toRulesource_ids
allocation_subdivisionSeparately measured route units and outputsAvoid allocation by subdividing separately metered preparation, smelting, leaching, gas-treatment, acid-production, and residue-treatment operations.eu-jrc-nfm-bref-2017
allocation_internal_returnsOn-site matte, slag, dust, water, acid, and heat returnsTreat measured on-site returns as internal loops; assign their treatment burdens to the foreground process and report only net site-gate exchanges.eu-jrc-nfm-bref-2017
allocation_coproductsExported sulfuric acid or another valuable co-productFirst use a documented physical causal relationship such as sulfur converted to exported acid; if no defensible causal relationship exists, use revenue-based allocation with the price period, currency, and sensitivity to zero-credit treatment disclosed.eu-jrc-nfm-bref-2017
allocation_recovered_metalsSlag, dust, cake, or residue sent for metal recoveryDo not assign avoided primary-metal credits inside the foreground inventory unless the study applies an explicitly documented substitution model; disclose recoverable nickel and co-metal content separately.eu-jrc-nfm-bref-2017

8. Foreground Data Collection, Calculation, and Quality Rules

Data Collection Protocols

protocol_idprocess_idflow_rolerecord_typeraw_fieldscollection_methodunitfrequencytemporal_coveragesite_scopeaggregation_rulequality_evidence
cp_material_receiptsnickel_intermediate_productionFeed, flux, sulfur, and coke inputsWeighbridge, belt scale, batch ticket, invoice, and assaygross mass; tare; moisture; dry solids; Ni; S; Co; Cu; material state; lot idReconcile calibrated receipt and charge records to inventory changekg and mass fractionEach lot and monthly reconciliationSame reporting period as product outputAll included site unitsSum net consumed mass and normalize by dispatch outputScale calibration, stock reconciliation, sampling plan, assay certificate
cp_energy_and_gasnickel_intermediate_productionNatural gas, electricity, and oxygen inputsCustody meter and submeter recordsmeter start/end; import; export; pressure; temperature; gas condition; oxygen purity; outageReconcile site-gate meters with route-unit submetersm3 and MJContinuous or each billing intervalAt least one representative production campaign and the reporting periodAll included site unitsNet imports divided by qualifying product outputMeter calibration, invoice reconciliation, missing-data log
cp_water_recordsnickel_intermediate_productionNet process-water inputIntake and recycle meter recordsmake-up water; returned water; inventory change; source; qualityWater balance using calibrated meterskgDaily or continuous, monthly reconciliationSame reporting period as product outputForeground water systemSite-gate make-up water divided by qualifying outputMeter calibration and water-balance closure
cp_reagent_recordsnickel_intermediate_productionAcid, ammonia, hydrogen sulfide, and sodium hydroxide inputsTank level, flow meter, batch ticket, invoice, concentration assaydelivered mass; opening/closing stock; concentration; purity; physical state; returnReconcile purchases, stock change, and batch dosingkg solution and mass fractionEach delivery and batch, monthly reconciliationSame reporting period as applicable route outputReagent storage and included route unitsNet pure or solution mass as explicitly labelled, normalized by outputTank calibration, concentration certificate, dosing reconciliation
cp_product_dispatchnickel_intermediate_productionReference product and exported acidDispatch scale, tank meter, product assay, inventoryproduct mass; acid mass; moisture; dry solids; Ni; S; Co; Cu; acid concentration; lotReconcile production, inventory change, and dispatchkg and mass fractionEach lot or transferComplete reporting periodAll product finishing and dispatch pointsLot-weighted mass and assays; normalize reference product to 1,000 kgScale calibration, assay QA/QC, inventory reconciliation
cp_waste_recordsnickel_intermediate_productionSlag and captured dust outputsScale tickets, containers, inventory, transfer manifests, assaysmass; Ni; Co; Cu; moisture; origin; internal return; destination; waste statusReconcile generated, internally returned, stored, and transferred quantitieskg and mass fractionEach transfer, monthly reconciliationSame reporting period as product outputAll included collection and treatment unitsReport net site-gate waste after internal returnsManifest, scale calibration, representative assay, stock reconciliation
cp_air_emissionsnickel_intermediate_productionDirect carbon dioxide, sulfur dioxide, and nickel to airContinuous monitor, stack test, fuel/carbon record, diffuse surveygas flow; concentration; operating hours; fuel carbon; coke carbon; captured sulfur; detection limitIntegrate valid measurements; use documented carbon balance only for carbon dioxide gapskgContinuous where available and each required testRepresentative operating states across the reporting periodAll included stacks and quantified diffuse sourcesSum direct releases after abatement and normalize by outputMonitor calibration, valid-data coverage, stack-test report, carbon-balance closure
cp_water_emissionsnickel_intermediate_productionNickel to waterDischarge meter and flow-proportional sampledischarge volume; Ni concentration; detection limit; bypass; receiving waterMultiply integrated discharge by flow-weighted concentrationkgContinuous flow and permit-consistent samplingSame reporting period as product outputAll direct foreground discharge pointsSum post-treatment direct releases and normalize by outputLaboratory accreditation, blanks, duplicates, meter calibration, permit record

Calculation Rules

rule_idApplies toFormula or ruleInputsOutputsource_ids
calc_normalize_outputEvery inventory rownormalized amount = reporting-period net exchange / reporting-period qualifying product mass × 1,000 kgNet exchange; qualifying product dispatch massExchange per 1,000 kg product
calc_dry_massFeed, product, slag, and dustdry mass = as-shipped mass × (1 − moisture mass fraction), or as-shipped mass × measured dry-solids fractionAs-shipped mass; representative moisture or dry-solids fractionDry mass with basis label
calc_contained_nickelNickel-bearing materialscontained Ni = material mass on the assay basis × measured nickel mass fractionMaterial mass; assay basis; Ni fractionkg Ni
calc_gas_referenceNatural gas and oxygenConvert volume only with recorded temperature, absolute pressure, compressibility treatment, and wet/dry basis; retain original metered value.Metered volume and reference conditionsComparable m3 at declared conditions
calc_direct_co2out_carbon_dioxide_fossilPrefer measured direct CO2; otherwise apply a documented carbon balance to consumed fossil fuel and reductant carbon, subtracting measured carbon retained in products or wastes.Fuel and coke carbon; retained carbon; measured CO2kg direct fossil CO2eu-jrc-nfm-bref-2017
calc_nickel_waterout_nickel_waternickel release = sum of discharge volume interval × flow-weighted nickel concentration interval; handle below-detection values by the declared laboratory rule.Discharge volume; nickel concentration; detection limitkg nickel to watereu-jrc-nfm-bref-2017
calc_mass_balanceNi, S, Co, and Cu balanceReconcile measured inputs, product, co-products, wastes, emissions, and inventory change; investigate material imbalance before publication.Assays and masses for all relevant exchangesElement balance and closure statementeu-jrc-nfm-bref-2017

Data Quality Requirements

requirement_idApplies toRequirementEvidence
dq_identityReference productProduct form and intended further-metallurgy use shall demonstrate inclusion in this PCR and exclusion from ore/concentrate, ferro-nickel, and refined-nickel categories.Product specification, contract, process description, and classification record
dq_routeForeground processRoute, furnace or reactor type, feed state, preparation, conditioning, and abatement units shall match the reported inventory rows.Process flow diagram and unit-operation list
dq_assayNickel-bearing materialsUse representative sampling and traceable Ni, S, Co, Cu, moisture, and impurity analyses on the stated wet or dry basis.Sampling plan, laboratory method, certificates, QA/QC results
dq_temporalAll rowsAlign input, output, stock-change, and emission records to the same period and disclose shutdown, start-up, bypass, and campaign changes.Period reconciliation and operating log
dq_completenessSite boundaryReconcile site-gate meters, receipts, dispatch, wastes, and direct releases; explain excluded flows and missing data.Mass, element, energy, and water balance checks
dq_backgroundUpstream datasetsMatch geography, technology, product state, concentration, electricity voltage/grid, oxygen boundary, and gas volume conditions.Dataset metadata and mapping note

9. Validation Rules

rule_idApplies toRulesource_ids
validate_identityProduct categoryReject a dataset that represents ore/concentrate, ferro-nickel, nickel pig iron, unwrought refined nickel, or a final-market nickel chemical instead of a declared metallurgy intermediate.un-cpc-3-0-structure-2025, china-mof-tariff-2013
validate_referenceReference flowRequire exactly 1,000 kg as-shipped reference product and all required product, composition, route, site, and period qualifiers.un-cpc-3-0-structure-2025
validate_route_rowsInventoryRequire every applied row to match the declared route and every actual material, energy, waste, and direct-emission exchange to be represented by one atomic flow.eu-jrc-nfm-bref-2017
validate_uuid_semanticsUUID-bearing rowsConfirm flow type, base name, property, unit group, compartment, and physical state; do not substitute a broader species group or a route-specific product for another row.
validate_internal_loopsRecycle and recoveryReject double counting of internally returned matte, slag, dust, water, acid, or heat as both gross output and new input.eu-jrc-nfm-bref-2017
validate_direct_emissionsAir and water outputsRequire direct foreground emissions after abatement and exclude upstream electricity and purchased-input production emissions from direct rows.eu-jrc-nfm-bref-2017
validate_balancesMaterial accountingRequire disclosed Ni and S balance closure and explanations for all material discrepancies above the site-defined measurement uncertainty.eu-jrc-nfm-bref-2017
validate_rangesQuantity screeningTreat all inventory amounts as foreground values; no external QA range is approved until two independent, original-text-verified, boundary-compatible sources support it.

10. Published Dataset Profile

FieldValue
dataset_roleForeground production dataset eligible for review as a secondary_dataset or background_dataset after all unresolved identities and evidence needs are addressed
downstream_useProduct systems requiring a declared nickel matte, nickel oxide sinter, or other nickel metallurgy intermediate
allowed_useUse for the reported product form, route, feed class, site geography, composition, technology, abatement, and reporting period, or for a justified close match with all differences disclosed
excluded_useDo not use as a proxy for nickel ore/concentrate, ferro-nickel, nickel pig iron, refined nickel, final-market nickel chemicals, or a different intermediate route without documented representativeness
required_metadataPCR id and version; product name and form; route; site and geography; reporting period; feed class; mass/moisture/dry solids; Ni/S/Co/Cu assays; energy and oxygen boundaries; slag/dust/water recycle; direct-release compartments; allocation method; upstream dataset identities
required_quality_disclosureTemporal and technological representativeness; measurement and assay methods; meter and laboratory QA/QC; data completeness; mass and element balance closure; missing-data treatment; allocation sensitivity; unresolved UUID and range-evidence status
update_triggerChange in product form, feed class, route, furnace/reactor, energy or oxygen supply boundary, sulfur capture, slag/dust recycle, wastewater treatment, allocation, or a material shift in mass or element balances

11. Data Sources

Source idTypeReferenceUsed for
un-cpc-3-0-structure-2025official_guidanceUnited Nations Statistics Division, CPC Version 3.0 Structure, 30 June 2025, code 41421. https://unstats.un.org/unsd/classifications/Econ/Download/In%20Text/CPC_Ver_3.0_Structure_30Jun2025.csv (retrieved 2026-09-04)Official English category identity and classification scope
china-mof-tariff-2013official_guidanceMinistry of Finance of the People's Republic of China, 2013 tariff schedule table, lines 75011000, 75012010, and 75012090. https://gss.mof.gov.cn/gzdt/zhengcefabu/201306/P020130708509079068339.pdf (retrieved 2026-09-04)Professional Chinese terminology and HS 7501 boundary corroboration
eu-jrc-nfm-bref-2017official_guidanceCusano, G. et al., Best Available Techniques (BAT) Reference Document for the Non-Ferrous Metals Industries, European Commission JRC, EUR 28648 EN, JRC107041, 2017, doi:10.2760/8224. https://publications.jrc.ec.europa.eu/repository/handle/JRC107041 (retrieved 2026-09-04)Nickel route decomposition, foreground exchanges, recovery loops, direct-emission boundary, collection, and quality rules

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System boundary rules · 4
Rule IDApplies toRuleSource IDs
boundary_route_selectionForeground routeInclude the actual preparation, thermal, hydrometallurgical, conditioning, off-gas, and water-treatment operations used to produce the declared intermediate; do not substitute an average of unmeasured routes.eu-jrc-nfm-bref-2017
boundary_upstream_inputsPurchased inputsStop the foreground boundary at the site gate and link each purchased feed, energy carrier, water, oxygen, and reagent to an upstream dataset.eu-jrc-nfm-bref-2017
boundary_direct_releasesAir and water emissionsInclude measured or calculated direct releases after on-site abatement; upstream electricity-generation emissions shall not be duplicated as foreground emissions.eu-jrc-nfm-bref-2017
boundary_recovery_loopsSlag, dust, sulfur, and heat recoveryModel on-site returns as internal loops and report only net site-gate exchanges; disclose transfers to another site as technosphere outputs or wastes according to their actual status.eu-jrc-nfm-bref-2017
Allocation rules · 4
Rule IDApplies toRuleSource IDs
allocation_subdivisionSeparately measured route units and outputsAvoid allocation by subdividing separately metered preparation, smelting, leaching, gas-treatment, acid-production, and residue-treatment operations.eu-jrc-nfm-bref-2017
allocation_internal_returnsOn-site matte, slag, dust, water, acid, and heat returnsTreat measured on-site returns as internal loops; assign their treatment burdens to the foreground process and report only net site-gate exchanges.eu-jrc-nfm-bref-2017
allocation_coproductsExported sulfuric acid or another valuable co-productFirst use a documented physical causal relationship such as sulfur converted to exported acid; if no defensible causal relationship exists, use revenue-based allocation with the price period, currency, and sensitivity to zero-credit treatment disclosed.eu-jrc-nfm-bref-2017
allocation_recovered_metalsSlag, dust, cake, or residue sent for metal recoveryDo not assign avoided primary-metal credits inside the foreground inventory unless the study applies an explicitly documented substitution model; disclose recoverable nickel and co-metal content separately.eu-jrc-nfm-bref-2017
Validation rules · 8
Rule IDApplies toRuleSource IDs
validate_identityProduct categoryReject a dataset that represents ore/concentrate, ferro-nickel, nickel pig iron, unwrought refined nickel, or a final-market nickel chemical instead of a declared metallurgy intermediate.un-cpc-3-0-structure-2025, china-mof-tariff-2013
validate_referenceReference flowRequire exactly 1,000 kg as-shipped reference product and all required product, composition, route, site, and period qualifiers.un-cpc-3-0-structure-2025
validate_route_rowsInventoryRequire every applied row to match the declared route and every actual material, energy, waste, and direct-emission exchange to be represented by one atomic flow.eu-jrc-nfm-bref-2017
validate_uuid_semanticsUUID-bearing rowsConfirm flow type, base name, property, unit group, compartment, and physical state; do not substitute a broader species group or a route-specific product for another row.
validate_internal_loopsRecycle and recoveryReject double counting of internally returned matte, slag, dust, water, acid, or heat as both gross output and new input.eu-jrc-nfm-bref-2017
validate_direct_emissionsAir and water outputsRequire direct foreground emissions after abatement and exclude upstream electricity and purchased-input production emissions from direct rows.eu-jrc-nfm-bref-2017
validate_balancesMaterial accountingRequire disclosed Ni and S balance closure and explanations for all material discrepancies above the site-defined measurement uncertainty.eu-jrc-nfm-bref-2017
validate_rangesQuantity screeningTreat all inventory amounts as foreground values; no external QA range is approved until two independent, original-text-verified, boundary-compatible sources support it.
Processes and inputs/outputs · 1
Process IDProcess nameInput flowsOutput flows
nickel_intermediate_productionNickel intermediate production and on-site treatment138

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1. Scope and Applicability2. Product Category Identity3. Reference Flow4. Measurement and Unit Rules5. System BoundaryBoundary Abstraction6. Process Inventory StructureProcess MapProcess: Nickel intermediate production and on-site treatment (nickel_intermediate_production)InputsProduct flowsNickel sulphide concentrate (in_nickel_sulfide_concentrate)Nickel laterite ore (in_nickel_laterite_ore)Silica flux (in_silica_sand)Sulfur addition (in_sulfur)Metallurgical coke (in_metallurgical_coke)Gaseous natural gas (in_natural_gas)Alternating-current electricity (in_electricity)Industrial oxygen (in_industrial_oxygen)Process water (in_process_water)Sulfuric acid input (in_sulfuric_acid)Aqueous ammonia (in_aqueous_ammonia)Hydrogen sulfide reagent (in_hydrogen_sulfide)Sodium hydroxide (in_sodium_hydroxide)Waste flowsElementary flowsOutputsProduct flowsDeclared nickel metallurgy intermediate (out_reference_product)Recovered sulfuric acid (out_sulfuric_acid)Waste flowsNickel smelter slag (out_nickel_smelter_slag)Nickel-bearing collected flue-gas dust (out_nickel_flue_gas_dust)Elementary flowsDirect fossil carbon dioxide to air (out_carbon_dioxide_fossil)Direct sulfur dioxide to air (out_sulfur_dioxide_air)Nickel to air, unspecified (out_nickel_air)Nickel to water, unspecified (out_nickel_water)7. Allocation and Co-product Handling8. Foreground Data Collection, Calculation, and Quality RulesData Collection ProtocolsCalculation RulesData Quality Requirements9. Validation Rules10. Published Dataset Profile11. Data Sources