TianGong PCR

Manufacture of configured metal machining centres

Lifecycle status
Candidate
Content maturity
Authored methodology
Current version
0.1.0Last updated
Readiness
Review required

Methodology and translation states come from the source record; publishing this website does not change their review status.

Content languages

zh-CN · Aligned
Status, classification and source details

Readiness

  • Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.

Classification mapping

CPC 3.0:44212 · narrower

Source

1. Scope and Applicability

Factory manufacture of a new complete CNC metal chip-removing machining centre, numerically controlled in at least three axes and equipped with automatic tool changing and a tool magazine. DMG MORI supports this category distinction (PDF physical p.5, printed pp.8–9). Declare one horizontal or vertical spindle design and one configuration, including actual additional rotary axes. This narrower boundary excludes single-station unit-construction machines, multi-station transfer machines, milling machines without automatic tool changing, turning-centred lathes, grinding, beam machining, non-removal forming, separately sold components and remanufacture. Installed rotary tables, chip conveyors or internal coolant equipment belong only if explicitly included in the machine BOM; external robot cells, pallet lines and separate machines are outside. Customer metal-part production, workpiece yield, use-phase energy/coolant, later maintenance, lifetime and end of life are excluded. This methodology models manufacturing, not a machining service.

2. Product Category Identity

FieldValue
canonical_pcr_idpcr.metal-products-machinery-and-equipment.special-purpose-machinery.metal-machining-centre
classification_refsCPC 3.0 44212; narrower candidate boundary; no accepted mapping asserted
covered_productsComplete configured CNC metal machining centres with automatic tool changing
excluded_productsUnit-construction/transfer machines; stand-alone mills, lathes, components and customer machining service
representative_productOne declared vertical three-axis CNC centre; five-axis or horizontal variants require their own configuration and M
production_routeReceipt and make-or-buy reconciliation; actual structural machining/cover fabrication; optional finishing; spindle/axis/tool-changer/CNC integration; geometric and functional acceptance; optional packout
market_stateAccepted complete machine at declared factory gate with declared retained fluid and installed options

3. Reference Flow

FieldValue
WhatManufacture one complete declared metal machining-centre configuration
How much1 kg accepted net configured machine; measured M kg represents one actual machine
How wellMeet the actual model-specific dimensional/geometric, spindle/axis, tool-change, electrical, guarding and functional acceptance plan; retain tolerances and results, without universal accuracy or production-capacity thresholds
How long or cycleOne manufacturing delivery; no service life or operating cycle imposed
reference_flow_linkfinished_machine
FieldValue
Reference amount1
Reference product flowAccepted complete configured CNC metal machining centre
Reference flow propertyMass 93a60a56-a3c8-11da-a746-0800200b9a66
Reference unit groupUnits of mass 93a60a57-a4c8-11da-a746-0800200c9a66
Reference unitkg
Required qualifiersmodel; serial number; single configuration and BOM revision; spindle orientation/taper and motor inclusion; controlled linear/rotary axes and travels; tool-changer/magazine design and capacity; worktable; CNC/drive/control completeness; guards/interlocks; internal coolant/lubrication; installed options and external equipment exclusions; supplier assembly inclusion; actual acceptance plan/results; retained fluid/drain state; net measured M; site; period; starting/ending gates; packaging and loose-spare exclusions

Declare all qualifiers in dataset metadata or equivalent notes. M is the accepted installed configuration after the declared fill/drain condition, excluding transport packaging, shipping fixtures, workpieces, loose tools and separately delivered spares. Record factory retained oil/coolant and included chip conveyor or rotary table explicitly. Equal machine mass does not establish equal machining capability. Manufacturer brochure mass, motor rating, axis travel and envelope are not measured-M conversion factors.

4. Measurement and Unit Rules

rule_idApplies toRequired propertyRequired unitRule
reference_massreference productMass 93a60a56-a3c8-11da-a746-0800200b9a66kgM = accepted net mass of one complete machine of the same configuration in kg; collect using cp_mass.
electricity_energyelectricity_fabrication; electricity_finishing; electricity_assembly; electricity_factory_testNet calorific value 93a60a56-a3c8-11da-a746-0800200c9a66MJRetain metered kWh and the exact conversion 1 kWh = 3.6 MJ. Match supply below1kV and grid-average sourcing; electricity is not mass.
liquid_masscoolant_concentrate_fabrication; coolant_concentrate_factory_test; tap_water_fabrication; tap_water_factory_test; guideway_oil; spent_emulsion_fabrication; spent_emulsion_factory_test; spent_guideway_oilMasskgWeigh as-delivered formulation or exported solution. Volume records require evidenced density, temperature and explicit conversion; concentrate, dilution water, retained fill and spent solution remain distinct.
groundwater_volumegroundwater_fabricationVolume 93a60a56-a3c8-22da-a746-0800200c9a66m3Meter freshwater well abstraction in cp_water_resource; normalized numerator remains m3 and denominator kg machine.

5. System Boundary

Boundary Abstraction

FieldValue
declared_starting_conditionSpecified stock/blanks and separately specified finished assemblies received at the machine factory
starting_condition_roleForeground manufacturing-module inputs, with supplier production and incoming transport separately linked
product_classification_scopeMachining-centre subset of CPC44212; excludes unit-construction and transfer machines
recursive_input_ruleA purchased complete machining centre is supplier-gated input, not a repeated factory module. Bought finished base, spindle or cabinet replaces its local blank/component manufacture
upstream_dataset_requirementMatch grade, blank treatment, component completeness, coolant chemistry/state, voltage/source, geography, transport and waste-treatment gates; disclose unlinked activities
disclosureForeground manufacture alone is not complete cradle-to-gate. Declare actual operations, make-or-buy alternatives, outsourced gates, overhead attribution, packaging and missing upstream/transport/treatment links
rule_idapplies_torulesource_ids
boundary_operationsmanufacturingInclude receipt/configuration control, actual datum machining, sheet cutting/bending, actual joining/deburring/cleaning/coating, configured alignment and wiring, acceptance, attributable rework/rejects and packout. Purchasing stress-relieved castings does not establish an on-site foundry or heat-treatment furnace. If performed or outsourced, expand their specific flows and gates.
boundary_bomall inventory rowsCrosswalk every actual BOM item and operation to one atomic exchange or justified exclusion. Add separate installed covers, seals, wipers, hoses, fittings, couplings, nuts/washers, cables, sensors, interlocks, filters, chip conveyor or rotary-axis modules where present. Add actual welding filler/gas, cleaners/rinse water, pneumatic air, hydraulic oil, grease, fuel, treatment chemicals and each waste/release as separate rows when used. Initial cards are conditional designs, not a universal complete BOM.
boundary_testfactory_testInclude actual geometry/positioning, spindle rotation, tool-change, controller/interlock and acceptance work with measured factory energy, fill/drain, test stock and waste. Record dry/wet proof-cut scope only if performed. Expand cutting-test chips and measured releases as distinct exchanges if generated. No customer workpiece production, idle-use profile, universal test duration or lifetime.
boundary_semanticreference_productAt least three CNC axes plus automatic tool changing and magazine distinguish the selected machining-centre boundary. Existing drilling/boring/milling and lathe PCRs exclude this centre boundary. Do not normalize an entire transfer line or robot cell by one machine M.dmg-machining-centre-whitepaper

6. Process Inventory Structure

Process Map

process_idprocess_nameinclusioninclusion_conditionrolequantitative_reference
fabricationPrecision structural fabricationconditionalActual site machining of blanks or cover fabricationForeground stage; internal WIP stays within moduleper 1 kg reference flow; collected per one accepted finished machine
finishingDeclared surface finishingconditionalOnly actual deburring, preparation or coatingForeground stage; internal WIP stays within moduleper 1 kg reference flow; collected per one accepted finished machine
assemblyConfigured machining-centre integrationrequiredEach complete declared configurationForeground stage; internal WIP stays within moduleper 1 kg reference flow; collected per one accepted finished machine
factory_testFactory inspection and acceptancerequiredEach finished machine; powered or proof-cut tests only as actually specifiedForeground stage; internal WIP stays within moduleper 1 kg reference flow; collected per one accepted finished machine
packoutDispatch protectionconditionalActual factory packagingForeground stage; internal WIP stays within moduleper 1 kg reference flow; collected per one accepted finished machine
OperationStageRequired actual route record
Incoming inspectionassemblyBOM/serial; cast-blank grade and supplier treatment; spindle/axis/control completeness; make-or-buy and installed options
Structural precision machiningfabricationOnly actual blank route: datum milling/drilling, bearing/guide-seat machining, settings, measured material removal, tool consumption, coolant recipe and wastes; outsourced machining separately gated
Cover preparationfabricationActual cutting/bending/joining; one sheet grade and thickness, net issue, offcuts, settings and work hours; actual weld consumables separate
Surface preparation and finishfinishingActual burr/cleanliness checks, abrasive design, wet-cleaning recipe if used, coating formulation and cure settings, recovery, each waste and measured release; no mandatory powder coating
Axis and spindle integrationassemblyGuide-rail mounting, ball-screw alignment/preload, worktable mounting, spindle seating, motor connections, lubrication and torque/geometry records; historical Haas illustrates separated guide/ball-screw/lube hardware
Control and automatic tool changingassemblyCNC/cabinet and drive wiring, grounding, installed changer/magazine, sensors/guards/interlocks, actual actuation medium and internal coolant connections
Factory acceptancefactory_testActual geometry, backlash/positioning, spindle runout, tool-change and safety/functional plan; laser/ballbar only if used, instrument calibration, stated tolerances/results, measured powered/test-cut quantities, retests and net M after declared fill/drain
DispatchpackoutSeparate packaging and transport fixtures from installed machine; protect datum/spindle surfaces with actual individual materials

Process: Precision structural fabrication (fabrication)

Inputs

Product flows
Stress-relieved grey-cast-iron machine-base blank (base_blank)

Only if the actual supplier declares this grey-iron blank and stress-relieved delivery state and the factory machines it. Record grade, treatment, net received mass and machining allowance; finished purchased structure replaces this blank route. Haas does not establish the alloy or treatment.

  • Selected flow: Stress-relieved grey-cast-iron machine-base blank
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources:
Stress-relieved grey-cast-iron machine-column blank (column_blank)

Only if the actual supplier declares this grey-iron blank and stress-relieved delivery state and the factory machines it. Record grade, treatment, net received mass and machining allowance; finished purchased structure replaces this blank route. Haas does not establish the alloy or treatment.

  • Selected flow: Stress-relieved grey-cast-iron machine-column blank
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources:
Cold-rolled non-alloy steel enclosure sheet (cover_sheet)

Only for actual site cutting and bending of one declared grade and thickness. Weigh net stock issues and returns; do not count stock for a bought finished enclosure. Keep other alloys and thicknesses separate.

  • Selected flow: Cold-rolled non-alloy steel enclosure sheet
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources:
Low-voltage grid electricity (electricity_fabrication)

Meter the actual stage including attributable rework. This identity is grid-average AC supplied below 1 kV; another voltage or sourcing route needs a distinct matching exchange.

  • Selected flow: Alternating current 50657322-939c-4829-a87b-47c093bfa6a7
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_energy
  • Sources:
Finished solid cemented-carbide end mill (carbide_tool_fabrication)

Only for actual use of one supplier-declared WC-Co end-mill design in this stage. Allocate measured replacement/consumption mass to the orders it served using documented tool-life records and a causal cutting-work driver. It is a factory consumable, excluded from machine M; no universal wear factor or complete-tool charge per machine.

  • Selected flow: Finished solid cemented-carbide end mill
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_tool.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_tool
  • Sources:
Water-miscible mineral-oil metalworking-fluid concentrate (coolant_concentrate_fabrication)

Only if the actual wet-machining recipe purchases this specified mineral-oil concentrate. Retain SDS, formulation, concentration, net concentrate mass and added water; do not count a ready-mixed purchased emulsion again as concentrate plus water. No universal dilution ratio.

  • Selected flow: Water-miscible mineral-oil metalworking-fluid concentrate
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources:
Supplied drinking-quality tap water (tap_water_fabrication)

Only for actual factory coolant dilution or testing with supplied drinking-quality water. Weigh kg or retain density and temperature for volume conversion; exclude water contained in a purchased ready-mixed fluid and later customer operating water.

  • Selected flow: Tap water d1e0e36c-07f0-4a75-bdcb-efb5d9e2ac36
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources:
Elementary flows
Abstracted freshwater groundwater (groundwater_fabrication)

Only if this factory actually abstracts freshwater from its own well. Meter m3 and retain country/location; add actual pumping and treatment exchanges. Do not also count supplied tap water for the same withdrawal or internal circulation as new abstraction.

  • Selected flow: ground water 4f462198-40cd-4184-8733-86648a20dc3f
  • Flow property / unit: Volume 93a60a56-a3c8-22da-a746-0800200c9a66 / m3
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_water_resource.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_water_resource
  • Sources:

Outputs

Waste flows
Spent mineral-oil aqueous metalworking emulsion (spent_emulsion_fabrication)

Only for actual spent emulsion exported to external treatment from this stage. Weigh solution mass and record composition, oil fraction, contamination, recovery and receiver gate; this is not an elementary water discharge. Internal circulation is not a new export.

  • Selected flow: Spent coolant 62b6a738-fb6a-4570-a95a-9255ec0dcb2b
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_waste
  • Sources:
Untreated clean non-alloy steel enclosure offcut (clean_steel_offcut)

Weigh segregated clean sheet offcuts exported without processing from the declared enclosure fabrication. Internal reused stock is not an export; oily machining chips need another specific waste.

  • Selected flow: Post-industrial steel scrap c143745d-be4f-4d8f-b403-2dcbfe685349
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_waste
  • Sources:
Unprocessed grey-cast-iron machining chips (grey_iron_chip)

Only for actual machining of the declared blank. Weigh the segregated exported chips and retain grade, moisture/oil contamination and receiver route. Dry and oil-laden streams require distinct rows; no generic chip yield.

  • Selected flow: Unprocessed grey-cast-iron machining chips
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_waste
  • Sources:
Collected dry grey-cast-iron machining dust (collected_iron_dust)

Only for measured collected dust exported to a receiver. Retain grade and abrasive contamination; collected solid is separate from an airborne release and from metal powder sold as a product.

  • Selected flow: Collected dry grey-cast-iron machining dust
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_waste
  • Sources:
Elementary flows
Particulate emitted to air, unspecified size (air_particulate)

Only when actual post-control monitoring establishes particulate to air with unspecified size and air subcompartment. Retain outlet concentration, exhaust volume and sampling basis. A specific particle fraction or subcompartment needs a matching identity; do not infer release from machining alone.

  • Selected flow: Particulate matter, particle size unspecified 0ce3dedb-caca-407b-a856-a90470eb8ec0
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_emission.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_emission
  • Sources:
Mineral-oil aerosol emitted to air (air_oil_mist)

Only if actual monitoring distinguishes mineral-oil aerosol mass from water droplets and collected oil waste. Retain composition, post-control concentration, exhaust volume and actual air subcompartment; no mandatory mist release or total-aerosol-to-oil factor.

  • Selected flow: Mineral-oil aerosol emitted to air
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_emission.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_emission
  • Sources:

Process: Declared surface finishing (finishing)

Inputs

Product flows
Low-voltage grid electricity (electricity_finishing)

Meter the actual stage including attributable rework. This identity is grid-average AC supplied below 1 kV; another voltage or sourcing route needs a distinct matching exchange.

  • Selected flow: Alternating current 50657322-939c-4829-a87b-47c093bfa6a7
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_energy
  • Sources:
Dry powder paint (powder_paint)

Only for actual enclosure coating using one declared dry-powder formulation. Weigh net issue after returned/recovered powder and meter actual curing; this does not prescribe powder coating for every design. Wet paint or a different cure heat source needs its own individual exchanges.

  • Selected flow: Powder Coating 6e3010f9-fbd3-48f6-95fc-c1b38d2800d2
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources:
Finished aluminium-oxide abrasive disc (abrasive_disc)

Only if the actual finishing route consumes this one specified disc design. Record binder, grade and attributable replaced disc mass; raw alumina does not represent a finished abrasive.

  • Selected flow: Finished aluminium-oxide abrasive disc
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources:

Outputs

Waste flows
Spent aluminium-oxide abrasive disc (spent_abrasive_disc)

Weigh the actual exported spent disc separately from dust, retaining abrasive, binder and adherent metal composition. Narrow the public polishing-media category to this single disc design.

  • Selected flow: Waste polishing media cdb1838e-d3ec-41e1-87ee-627b9ce95e88
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_waste
  • Sources:
Unrecovered solid powder-paint overspray (powder_overspray)

Weigh actual exported unrecovered overspray after internal recovery and retain formulation and receiver route. Do not impose a universal coating loss rate.

  • Selected flow: Unrecovered solid powder-paint overspray
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_waste
  • Sources:

Process: Configured machining-centre integration (assembly)

Inputs

Product flows
Low-voltage grid electricity (electricity_assembly)

Meter the actual stage including attributable rework. This identity is grid-average AC supplied below 1 kV; another voltage or sourcing route needs a distinct matching exchange.

  • Selected flow: Alternating current 50657322-939c-4829-a87b-47c093bfa6a7
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_energy
  • Sources:
Finished motorised machining-centre spindle cartridge (spindle_cartridge)

Only for a separately purchased component installed in the single declared configuration. Weigh actual delivered mass or use verified lot count-to-mass records. Record taper, bearings, motor inclusion, cooling and supplier completeness; exclude separately counted internals.

  • Selected flow: Finished motorised machining-centre spindle cartridge
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_parts
  • Sources:
Finished ball-screw and nut assembly (ball_screw)

Only for a separately purchased component installed in the single declared configuration. Weigh actual delivered mass or use verified lot count-to-mass records. Record one axis design, stroke, accuracy and included support bearings; Haas is a historical assembly example only.

  • Selected flow: Finished ball-screw and nut assembly
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_parts
  • Sources: haas-base-assembly-2013
Finished steel linear-guide rail (linear_rail)

Only for a separately purchased component installed in the single declared configuration. Weigh actual delivered mass or use verified lot count-to-mass records. Record one rail design, length, finish and mass; rail is separate from a separately supplied carriage.

  • Selected flow: Finished steel linear-guide rail
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_parts
  • Sources: haas-base-assembly-2013
Finished recirculating-ball linear-guide carriage (guide_carriage)

Only for a separately purchased component installed in the single declared configuration. Weigh actual delivered mass or use verified lot count-to-mass records. Record one compatible carriage design, preload and lubrication state, without duplicating balls inside it.

  • Selected flow: Finished recirculating-ball linear-guide carriage
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_parts
  • Sources: haas-base-assembly-2013
Finished AC axis servomotor (axis_servo)

Only for a separately purchased component installed in the single declared configuration. Weigh actual delivered mass or use verified lot count-to-mass records. Record supply, rated output, encoder, brake and supplied drive exclusions. China supply-mix candidate is not assumed applicable to an unspecified site.

  • Selected flow: Finished AC axis servomotor
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_parts
  • Sources:
Finished machined cast-iron worktable (worktable)

Only for a separately purchased component installed in the single declared configuration. Weigh actual delivered mass or use verified lot count-to-mass records. Only where supplier declares this material and finished state; record mounting, rotary-axis inclusion and measured mass. Raw steel billet is not the table.

  • Selected flow: Finished machined cast-iron worktable
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_parts
  • Sources:
Finished automatic tool-changer and magazine assembly (tool_changer)

Only for a separately purchased component installed in the single declared configuration. Weigh actual delivered mass or use verified lot count-to-mass records. Record one supplied integrated changer/magazine assembly, tool capacity, actuation and motor inclusion. Its installation supports the category boundary; no universal capacity or pneumatic route.

  • Selected flow: Finished automatic tool-changer and magazine assembly
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_parts
  • Sources: dmg-machining-centre-whitepaper
Finished wired CNC control cabinet (cnc_cabinet)

Only for a separately purchased component installed in the single declared configuration. Weigh actual delivered mass or use verified lot count-to-mass records. Record cabinet, CNC controller, drives, power electronics and wiring inclusion in one supplied assembly; avoid duplicate pooled controls or included drives.

  • Selected flow: Finished wired CNC control cabinet
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_parts
  • Sources:
Finished steel machining-centre coolant tank (coolant_tank)

Only for a separately purchased component installed in the single declared configuration. Weigh actual delivered mass or use verified lot count-to-mass records. Record steel grade, finish, volume as a configuration qualifier, fittings and supplied pump exclusions; volume is not a mass conversion factor.

  • Selected flow: Finished steel machining-centre coolant tank
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_parts
  • Sources:
Finished polycarbonate machine-guard window (guard_window)

Only for a separately purchased component installed in the single declared configuration. Weigh actual delivered mass or use verified lot count-to-mass records. Only for an actual supplier-declared polycarbonate design; retain thickness, coating, mounting and mass. Another glazing material needs another row.

  • Selected flow: Finished polycarbonate machine-guard window
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_parts
  • Sources:
Finished steel hexagon-head bolt (hex_bolt)

Only for a separately purchased component installed in the single declared configuration. Weigh actual delivered mass or use verified lot count-to-mass records. Weigh one specified bolt grade, size and coating; separately supplied nuts and washers require separate rows. Haas illustrates separate fasteners, not category-wide counts.

  • Selected flow: Finished steel hexagon-head bolt
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_parts
  • Sources: haas-base-assembly-2013
Finished centrifugal coolant pump (coolant_pump)

Only for one separately purchased centrifugal liquid pump fitted to the declared internal coolant circuit. Record motor inclusion, wetted material, operating specification and measured complete mass; do not also count a supplied motor separately.

  • Selected flow: Pump bbd91be4-dc00-44c2-8bc1-f67ee79174a7
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_parts
  • Sources:
Finished ball bearing (ball_bearing)

Only for one separately supplied specified ball-bearing design. Weigh net installed mass and exclude bearings already inside the bought spindle, motor, ball-screw support or pump.

  • Selected flow: Ball or roller bearings 9b10184f-db9d-4cc7-94b5-02ab19ca370d
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_parts.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_parts
  • Sources:
Finished mineral-oil guideway lubricant (guideway_oil)

Only if the actual machine uses this declared formulated oil. Record grade, additives and installed factory fill mass; grease and hydraulic oil need distinct exchanges. Declare remaining fill in M and exclude later customer replacements.

  • Selected flow: Finished mineral-oil guideway lubricant
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources:

Process: Factory inspection and acceptance (factory_test)

Inputs

Product flows
Low-voltage grid electricity (electricity_factory_test)

Meter the actual stage including attributable rework. This identity is grid-average AC supplied below 1 kV; another voltage or sourcing route needs a distinct matching exchange.

  • Selected flow: Alternating current 50657322-939c-4829-a87b-47c093bfa6a7
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_energy.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_energy
  • Sources:
Finished solid cemented-carbide end mill (carbide_tool_factory_test)

Only for actual use of one supplier-declared WC-Co end-mill design in this stage. Allocate measured replacement/consumption mass to the orders it served using documented tool-life records and a causal cutting-work driver. It is a factory consumable, excluded from machine M; no universal wear factor or complete-tool charge per machine.

  • Selected flow: Finished solid cemented-carbide end mill
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_tool.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_tool
  • Sources:
Water-miscible mineral-oil metalworking-fluid concentrate (coolant_concentrate_factory_test)

Only if the actual wet-machining recipe purchases this specified mineral-oil concentrate. Retain SDS, formulation, concentration, net concentrate mass and added water; do not count a ready-mixed purchased emulsion again as concentrate plus water. No universal dilution ratio.

  • Selected flow: Water-miscible mineral-oil metalworking-fluid concentrate
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources:
Supplied drinking-quality tap water (tap_water_factory_test)

Only for actual factory coolant dilution or testing with supplied drinking-quality water. Weigh kg or retain density and temperature for volume conversion; exclude water contained in a purchased ready-mixed fluid and later customer operating water.

  • Selected flow: Tap water d1e0e36c-07f0-4a75-bdcb-efb5d9e2ac36
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources:
Finished low-carbon steel proof-cut test block (proof_cut_block)

Only if the actual acceptance plan performs a cutting test on this specified grade and prepared block. Record issued mass, reused fixtures/stock, machining geometry and returns; do not presume every machine cuts a test block. It is not installed machine mass.

  • Selected flow: Finished low-carbon steel proof-cut test block
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources:

Outputs

Product flows
Accepted complete configured CNC metal machining centre (finished_machine)

Reference output after configuration-specific dimensional, geometric, safety and functional acceptance. Net installed mass includes only the declared delivered machine and retained fill; packaging, workpieces, loose cutting tools, fixtures and separate spares are excluded.

  • Selected flow: Accepted complete configured CNC metal machining centre
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: 1 kg
  • Value mode: fixed_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: collected_record
  • Collection protocol: cp_mass
  • Sources:
Waste flows
Spent mineral-oil aqueous metalworking emulsion (spent_emulsion_factory_test)

Only for actual spent emulsion exported to external treatment from this stage. Weigh solution mass and record composition, oil fraction, contamination, recovery and receiver gate; this is not an elementary water discharge. Internal circulation is not a new export.

  • Selected flow: Spent coolant 62b6a738-fb6a-4570-a95a-9255ec0dcb2b
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_waste
  • Sources:
Untreated clean low-carbon steel test-block remainder (test_steel_residue)

Only for actual exported clean steel remainder after the proof-cut test, excluding retained or reused blocks. Weigh one declared grade without oil contamination and retain unprocessed receiver route.

  • Selected flow: Post-industrial steel scrap c143745d-be4f-4d8f-b403-2dcbfe685349
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_waste
  • Sources:
Spent mineral-oil guideway lubricant (spent_guideway_oil)

Only for actual drained factory-test oil sent to external treatment. Record composition, mass, drain/retained-fill balance and receiver gate; do not presume mandatory drain or include later in-use oil changes.

  • Selected flow: Waste oil 2a68e97a-21fe-43f7-a86e-3e39b653e10a
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_waste.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_waste
  • Sources:

Process: Dispatch protection (packout)

Inputs

Product flows
C-flute corrugated cardboard (cardboard)

Only for actual C-flute dispatch protection containing recycled fibre and at least80% fibre. Weigh net issue and exclude packaging from M; other specifications need another row.

  • Selected flow: Corrugated cardboard 8bde297e-98df-463f-bcb4-0db52bf6e0b5
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources:
LDPE protective foil (ldpe_film)

Only for actual non-cellular, non-adhesive, unreinforced LDPE foil. Retain net mass and grade; do not infer fossil origin or recycled fraction. Packaging is excluded from M.

  • Selected flow: Low-density polyethylene foil (PE-LD) 2cecd3a7-d90e-44b4-aec5-1d9dfb907477
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Apply normalize_mass to q_item; reference_mass; cp_material.
  • Value mode: calculated_value
  • Specificity: product_specific
  • Normalization basis: per 1 kg reference flow; collected per one accepted finished machine
  • Basis kind: reference_flow
  • Evidence kind: calculated_from_collection
  • Collection protocol: cp_material
  • Sources:

7. Allocation and Co-product Handling

rule_idapplies_torulesource_ids
allocation_directshared_operationsSubdivide by actual work order, stage and configuration first. Assign traceable component/stock issues, machining, rework and acceptance directly. Three-axis and five-axis configurations cannot share an assumed per-machine quantity.
allocation_physicalshared_energy_tools_supportCollect a causal physical driver from measured records: actual power profile with machining/assembly/test hours, tool cutting-work served, curing-batch load or coolant change/use. Reconcile assignments to measured shared totals and accepted configuration counts. Unsupported drivers remain unresolved with sensitivity; no generic mass split, equal-count split or economic percentage.
allocation_rejectswaste_and_reworkInclude attributable rejected parts, failed tests and rework in quantities per accepted same-configuration output and period. Net internal stock returns/recovery. Classify exported scrap and receiver treatment explicitly without automatic avoided-primary-metal credits. Genuine co-products require documented market and boundary decisions, not scrap presence alone.

8. Foreground Data Collection, Calculation, and Quality Rules

Data Collection Protocols

protocol_idprocess_idflow_rolerecord_typeraw_fieldscollection_methodunitfrequencytemporal_coveragesite_scopeaggregation_rulequality_evidence
cp_massfactory_testfinished_machinecalibrated weighing and acceptancemodel; configuration; serial number; accepted net mass M; installed options; fluid/drain state; excluded spares/packagingWeigh the accepted complete machine on a calibrated scale, excluding transport packaging; reconcile the same configuration and acceptance record.kgeach unit or justified configuration-specific samplesame declared production period; gaps discloseddeclared manufacturing siteaccepted net mass per machinecalibration; installed BOM; fluid state; acceptance; sampling
cp_configurationall processesactual routeBOM and route reviewmodel; axes; spindle; changer/magazine; BOM revision; supplier completeness; make-or-buy; work orders; rework; accepted count; gatesCrosswalk every actual item and operation to one row or justified exclusion. Reconcile installed options, blank or finished-base alternatives, included motors/drives and factory fluid condition. Record model-specific geometric and functional acceptance tolerances/results without assuming universal accuracy.recordeach configuration change and batchsame declared production period; gaps discloseddeclared manufacturing siteone coherent configured route recordBOM; suppliers; routing; acceptance; outsourced gates
cp_materialfabrication; finishing; assembly; factory_test; packoutindividual stock/formulationstock issue and weighingsingle product; grade/state; formulation; issue/return; stock/WIP; volume/density/temperature; accepted countWeigh net attributable issues and reconcile returns, WIP and recovery. Retain supplier blank treatment and coolant/oil formulation. Concentrate and dilution water are separate; ready-mixed fluid is not counted twice. Volume conversion needs actual evidenced density/temperature.kgeach issue and batch balancesame declared production period; gaps discloseddeclared manufacturing siteattributable net material mass / accepted machines of the same configurationscale; ledger; SDS; recipe; supplier declaration; density
cp_partsassemblysingle finished componentreceipt/weighing/build listpart number; one design; supplier; count; mass; included subparts; installed status; accepted countUse actual delivered mass or verified lot-specific count-to-mass records. Identify complete spindle, changer, cabinet, pump, guide and axis interfaces, included motors/bearings and installed options; prevent duplicate stock or included internals. No power/travel/capacity-to-mass factor.kgeach supply lot and build batchsame declared production period; gaps discloseddeclared manufacturing siteattributable installed component mass / accepted machines of the same configurationscale; supplier inclusion; installed BOM; verified lot mass
cp_toolfabrication; factory_testsingle carbide end milltool replacement and serviced-order ledgerone WC-Co design; measured replacement/consumption mass; reuse; orders served; causal cutting-work driver; accepted countTrack actual tool consumption across served work orders and allocate measured mass using an evidenced causal cutting-work driver. Reconcile reused tool stock, replaced exported tools and wear; no assumed wear factor or full new tool per machine.kgeach replacement and serviced batchsame declared production period; gaps discloseddeclared manufacturing siteattributable tool consumption mass / accepted machines of the same configurationtool scale; replacements; served orders; driver reconciliation
cp_energyfabrication; finishing; assembly; factory_testelectricitymeter and causal driver ledgerstage; voltage/source; meter kWh; interval; shared total; driver; idle/rework; accepted countMeter each actual stage; convert kWh to MJ using 1 kWh = 3.6 MJ. Retain measured allocation-driver totals and reconcile shared meters, idle, rejected work and retests. Factory test duty is not customer use duty.MJeach meter interval and batchsame declared production period; gaps discloseddeclared manufacturing siteattributable electrical energy / accepted machines of the same configurationcalibration; bills; stage/driver records
cp_wastefabrication; finishing; factory_testsingle exported wastecontainer/weighbridge balanceindividual waste; composition; wet/dry; contamination; mass; recovery; receiver; accepted countWeigh segregated exports and reconcile internal recovery and stock. Keep grey-iron chips, collected dust, clean steel offcuts, spent emulsion, spent oil and abrasive disc separate. Retain receiver/treatment evidence; volume-only waste records need evidenced mass conversion.kgeach export and batch balancesame declared production period; gaps discloseddeclared manufacturing siteattributable exported waste mass / accepted machines of the same configurationscale; composition; receiver receipts; treatment boundary
cp_emissionfabricationsingle air substancepost-control outlet monitoringsubstance; composition; concentration/unit; exhaust volume; interval; moisture/temperature/pressure; control; size; medium/submedium; accepted countCalculate one substance mass from post-control concentration and exhaust volume measured on the same interval, retaining conversion and sampling basis. Distinguish mineral oil from water aerosol, size fraction, collected solids and actual air subcompartment; no mandatory release or zero from missing monitoring.kgrepresentative actual emitting intervalssame declared production period; gaps discloseddeclared manufacturing siteattributable measured substance mass / accepted machines of the same configurationmonitoring; calibration; sampling; speciation and conversion
cp_water_resourcefabricationgroundwater abstractionwell meter and site recordwell; freshwater origin; country/location; m3; interval; stage use; reuse; accepted countRead calibrated well volume meter for actual factory freshwater groundwater abstraction. Reconcile stage withdrawals without treating recirculation as new abstraction; retain location and separately account for pumping/treatment.m3each interval and batchsame declared production period; gaps discloseddeclared manufacturing siteattributable abstracted water volume / accepted machines of the same configurationmeter; well/source; location; stage water balance

Calculation Rules

rule_idApplies toFormula or ruleInputsOutputsource_ids
normalize_massall inventory rowsq_ref = q_item / M; q_item = exchange amount per one accepted finished machine; q_ref = exchange amount per 1 kg reference flow.q_item; M; cp_massq_ref

Data Quality Requirements

requirement_idApplies toRequirementEvidence
quality_configurationall inventory rowsM, stock/component quantities, energy and accepted count share one configuration and period. Reconcile supplier inclusion, installed options, blanks versus bought structures, internal WIP, test stock, fill/drain, waste, rejects and returns. Retain instrument uncertainty and justified mass-sampling representativeness.cp_mass; cp_configuration; cp_material; cp_parts; cp_waste
quality_coverageinventory_and_linksDisclose missing UUIDs, BOM items, foreground measurements, causal allocation and upstream/transport/treatment links. Report non-applicable operations with a route reason; missing data are not zero. No universal manufacturing amount, machine mass, lifetime, coolant ratio, chip yield or emission factor is adopted.cp_configuration; cp_energy; cp_tool; cp_emission; cp_water_resource
quality_sourcesdesign_evidenceDMG MORI defines the category, not factory manufacturing quantities. The URL filename mentions2024 while verified PDF metadata indicates2023 creation; printed edition is not established. Haas November2013 sheet1 is a historical base-assembly example only, not proof of current BOM, alloy/treatment, universal hardware counts or production amounts. Verify actual suppliers and factory records.dmg-machining-centre-whitepaper; haas-base-assembly-2013

9. Validation Rules

rule_idapplies_torulesource_ids
validation_referencereference_flowRequire positive measured M, one declared accepted configuration, retained-fill and installed-option boundary, and 1kg finished_machine. Every other row explicitly uses normalize_mass with its own kg, MJ or m3 numerator.
validation_bominventoryReconcile the full actual base/column, spindle, axes, guide/table, changer/magazine, CNC/drives, guard/interlock and fluid systems. Verify make-or-buy, included subparts, actual acceptance, tool attribution, rejects/rework and receiver gates. Incomplete initial cards or missing links require disclosed expansion, never a completeness claim.
validation_identityall inventory rowsCheck public flow type, grade/state/concentration, geography/route, environmental medium/submedium, actual reference property/unit group and official localization. Keep collected oil waste separate from elementary oil mist, tap water from freshwater abstraction, and Aluminium content from total waste mass.
validation_claimsdataset_claimsNo complete cradle-to-gate claim until supplier/transport/treatment and actual route coverage are established. Manufacturing mass cannot establish machining-service equivalence, customer part yield, lifetime, statutory compliance or scientific methodology approval.

10. Published Dataset Profile

FieldValue
dataset_roleConfigured foreground metal machining-centre manufacturing module; this profile heading does not assert PCR publication
downstream_usesecondary_dataset; background_dataset
allowed_useSame complete declared configuration manufacturing, scaled by measured M with separately disclosed supplier, transport and treatment links
excluded_useCustomer machining service/part yield, use energy/coolant, maintenance, lifetime, transfer-line manufacture, separately delivered spare bundles or methodology approval
required_metadataAll reference qualifiers; configuration/BOM; axes/spindle/changer/control; installed options; purchased assembly completeness; fluid/packaging/spare boundary; measured M; site/period/gates; acceptance; measurement/allocation; supplier/receiver links
required_quality_disclosureSampling/measurement uncertainty; actual BOM/route coverage; unresolved identities, allocation and upstream; monitoring gaps; historical source limits; rejects/rework inclusion
update_triggerAxis/spindle/changer/control, supplier completeness, make-or-buy, alloy/treatment, option, fluid state, acceptance plan, site/period/route, energy source or allocation change

11. Data Sources

Source idTypeReferenceUsed for
dmg-machining-centre-whitepaperhandbookDMG MORI, WHITEPAPER: 5-AXIS MACHINING CENTERS: FASTER, HIGHER QUALITY AND LOWER COST MACHINING, physical PDF p.5, printed pp.8–9; edition not verified. https://us.dmgmori.com/resource/blob/817950/facbcc1fbf9e40b2e2a47fc21b0583f0/dmg-mori-whitepaper-5-axis-machining-centers-2024-en-data.pdfCategory distinction: at least three CNC axes, automatic tool changing and tool magazine; vertical/horizontal examples. No operating savings, generic factory quantities, machine mass or lifetime adopted.
haas-base-assembly-2013handbookHaas Automation, VF-1YT/VF-2YT/VF-2SSYT/VM-2 BASE ASSEMBLY, EFFECTIVE NOV-2013, physical PDF p.1, SHEET1OF2 (historical). https://www.haascnc.com/content/dam/haascnc/en/service/diagrams/exploded-view-diagrams/vf-1yt---vf-2yt---vf-2ssyt---vm-2-base-assembly.pdfHistorical separated base, ball-screw, guide and lubrication/fastener assembly illustration. Not current production, material-grade/treatment proof, universal BOM/counts or manufacturing amounts.

Raw downloads

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Structured rule index

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System boundary rules · 4
Rule IDApplies toRuleSource IDs
boundary_operationsmanufacturingInclude receipt/configuration control, actual datum machining, sheet cutting/bending, actual joining/deburring/cleaning/coating, configured alignment and wiring, acceptance, attributable rework/rejects and packout. Purchasing stress-relieved castings does not establish an on-site foundry or heat-treatment furnace. If performed or outsourced, expand their specific flows and gates.
boundary_bomall inventory rowsCrosswalk every actual BOM item and operation to one atomic exchange or justified exclusion. Add separate installed covers, seals, wipers, hoses, fittings, couplings, nuts/washers, cables, sensors, interlocks, filters, chip conveyor or rotary-axis modules where present. Add actual welding filler/gas, cleaners/rinse water, pneumatic air, hydraulic oil, grease, fuel, treatment chemicals and each waste/release as separate rows when used. Initial cards are conditional designs, not a universal complete BOM.
boundary_testfactory_testInclude actual geometry/positioning, spindle rotation, tool-change, controller/interlock and acceptance work with measured factory energy, fill/drain, test stock and waste. Record dry/wet proof-cut scope only if performed. Expand cutting-test chips and measured releases as distinct exchanges if generated. No customer workpiece production, idle-use profile, universal test duration or lifetime.
boundary_semanticreference_productAt least three CNC axes plus automatic tool changing and magazine distinguish the selected machining-centre boundary. Existing drilling/boring/milling and lathe PCRs exclude this centre boundary. Do not normalize an entire transfer line or robot cell by one machine M.dmg-machining-centre-whitepaper
Allocation rules · 3
Rule IDApplies toRuleSource IDs
allocation_directshared_operationsSubdivide by actual work order, stage and configuration first. Assign traceable component/stock issues, machining, rework and acceptance directly. Three-axis and five-axis configurations cannot share an assumed per-machine quantity.
allocation_physicalshared_energy_tools_supportCollect a causal physical driver from measured records: actual power profile with machining/assembly/test hours, tool cutting-work served, curing-batch load or coolant change/use. Reconcile assignments to measured shared totals and accepted configuration counts. Unsupported drivers remain unresolved with sensitivity; no generic mass split, equal-count split or economic percentage.
allocation_rejectswaste_and_reworkInclude attributable rejected parts, failed tests and rework in quantities per accepted same-configuration output and period. Net internal stock returns/recovery. Classify exported scrap and receiver treatment explicitly without automatic avoided-primary-metal credits. Genuine co-products require documented market and boundary decisions, not scrap presence alone.
Validation rules · 4
Rule IDApplies toRuleSource IDs
validation_referencereference_flowRequire positive measured M, one declared accepted configuration, retained-fill and installed-option boundary, and 1kg finished_machine. Every other row explicitly uses normalize_mass with its own kg, MJ or m3 numerator.
validation_bominventoryReconcile the full actual base/column, spindle, axes, guide/table, changer/magazine, CNC/drives, guard/interlock and fluid systems. Verify make-or-buy, included subparts, actual acceptance, tool attribution, rejects/rework and receiver gates. Incomplete initial cards or missing links require disclosed expansion, never a completeness claim.
validation_identityall inventory rowsCheck public flow type, grade/state/concentration, geography/route, environmental medium/submedium, actual reference property/unit group and official localization. Keep collected oil waste separate from elementary oil mist, tap water from freshwater abstraction, and Aluminium content from total waste mass.
validation_claimsdataset_claimsNo complete cradle-to-gate claim until supplier/transport/treatment and actual route coverage are established. Manufacturing mass cannot establish machining-service equivalence, customer part yield, lifetime, statutory compliance or scientific methodology approval.
Processes and inputs/outputs · 5
Process IDProcess nameInput flowsOutput flows
fabricationPrecision structural fabrication86
finishingDeclared surface finishing32
assemblyConfigured machining-centre integration150
factory_testFactory inspection and acceptance54
packoutDispatch protection20

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