TianGong PCR

Dry-carded thermobonded polyester wadding

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Content maturity
Authored methodology
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Content languages

zh-CN · Aligned
Status, classification and source details

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  • Warnings methodology_not_reviewed Authored methodology is candidate guidance and still requires methodology review.

Classification mapping

CPC 3.0:27991 · narrower

Source

1. Scope and Applicability

This method applies to high-loft polyester cushioning wadding made from externally supplied virgin PET staple and identified PET-core/copolyester-sheath low-melt binder fibre, by dry opening, blending, carding, cross-lapping and electric hot-air thermal bonding, followed by cooling, inspection, slitting and roll/sheet packing. Representative use is an unmade-up furniture or bedding cushioning layer, before assembly into the consumer article.

CPC 27991 is broader than this method. Flock not exceeding 5 mm, textile dust as merchandise, mill neps, cotton or wool wadding, medical wadding, resin-bonded, needle-punched, wetlaid, airlaid, recycled-fibre and fuel-heated routes are not covered. Supply specifications must establish wadding identity; a fabric classified as nonwoven or felt must use the appropriate method even if machinery is similar. No whole-leaf coverage is claimed. Sources: un-cpc3-notes-2025, gulf-wadding-route; parishudh-wadding-routes.

2. Product Category Identity

FieldValue
canonical_pcr_idpcr.food-products-beverages-and-tobacco-textiles-apparel-and-leather-products.textile-articles-other-than-apparel.dry-carded-thermobonded-polyester-wadding
classification_refsCPC 3.0: 27991; narrow semantic subset; no accepted mapping
covered_productsUnmade-up virgin PET/copolyester thermobonded cushioning wadding rolls and sheets
excluded_productsFlock, dust merchandise, mill neps, medical wadding, nonwovens, felt, quilted or laminated articles, loose stuffing and all routes excluded in section 1
representative_productUnfaced high-loft cushioning wadding roll of declared mass composition and measured dimensions
production_routePurchased finished staple → dry opening/blending → carding/cross-lapping → electric hot-air bonding → cooling → slitting/release/packing
market_stateAccepted net wadding mass at declared conditioning state at factory gate; packaging separate

3. Reference Flow

FieldValue
WhatSupply of cushioning wadding meeting the declared purchaser specification
How much1 kg net accepted wadding
How wellDeclared composition, loft/thickness at stated pressure, basis weight, width, bonding integrity and agreed quality acceptance; no assumed insulation value or compliance approval
How long or cycleOne factory-gate production lot; no service-life or equal cushioning service claimed
reference_flow_linkfinished_wadding
FieldValue
Reference amount1
Reference product flowThermobonded polyester wadding
Reference flow propertyMass 93a60a56-a3c8-11da-a746-0800200b9a66
Reference unit groupUnits of mass 93a60a57-a4c8-11da-a746-0800200c9a66
Reference unitkg
Required qualifiersWadding identity; PET/binder core and sheath composition and mass fractions; virgin content; received fibre processing and finish; cut length; fineness; crimp; cross-section; electrical heating route; basis weight; width; thickness and test pressure; conditioning/moisture; bonding acceptance; packing configuration and tare; geography; actual supply voltage; line; reporting period

The reference product name matches the finished output row. A missing product UUID does not waive physical identity or quality records. Mass is a manufacturing comparison basis, not proof of equal thermal or cushioning function.

4. Measurement and Unit Rules

rule_idApplies toRequired propertyRequired unitRule
reference_massfinished_waddingMass 93a60a56-a3c8-11da-a746-0800200b9a66kgUse calibrated net accepted wadding mass, excluding all packaging, core and rejects; inventory basis is per 1 kg reference flow.
mass_statepet_staple; binder_fibre; captured_fibre; particulate_air; ldpe_film; paper_core; finished_wadding; wadding_trimMasskgRecord incoming, conditioned and dry mass states; reconcile moisture by measured tests before balancing. Do not treat water loss as PET loss.
energy_propertyprepare_electricity; bond_electricity; finish_electricityNet calorific value 93a60a56-a3c8-11da-a746-0800200c9a66MJPreserve the public reference property and energy unit group; measured kWh multiplied by 3.6 gives MJ. Never change the identity to Mass.
roll_massfinished_waddingMasskgWeigh net roll mass with actual core/wrap tare. If an area record is used, measure matching basis weight and use area in m2 × basis weight in g/m2 / 1000 to obtain kg; document width/length and sampling. No default GSM or roll weight.

5. System Boundary

Boundary Abstraction

FieldValue
declared_starting_conditionPurchased cut, crimped, supplier-finished virgin PET staple and specified low-melt bicomponent staple received at the conversion site
starting_condition_roleUpstream products; foreground starts at receipt, not polymer or fibre synthesis
product_classification_scopeCushioning wadding subset of CPC 27991; supplier and classification evidence required
recursive_input_rulePurchased already-bonded wadding is outside this full formation route. A subsequent converting dataset links that input once and models incremental operations only. Internal web transfers remain linked within this site.
upstream_dataset_requirementLink actual fibre, binder, electricity and packaging supply datasets with composition, origin and geography matching; disclose proxies
disclosureGate, line, fibre treatment, oven heat source, stock/rework, auxiliary meters, emissions, waste destination, packaging, allocation and omissions
rule_idApplies toRulesource_ids
boundary_foregroundall processesInclude receipt, handling, dry opening/blending, carding/cross-lapping, electric bonding, cooling, quality release, slitting, winding, packing and attributable dust-control utilities through factory gate. This is gate-to-gate manufacture; link upstream inventories before any cradle-to-gate claim.gulf-wadding-route; parishudh-wadding-routes
boundary_exclusionsupstream and downstreamExclude petroleum extraction, PET/copolyester manufacture, fibre extrusion/drawing/cutting, agriculture, downstream upholstery/quilting, distribution, use and disposal. Disclose equipment/infrastructure exclusions. Fibre origin and incoming finish remain upstream qualifiers.un-cpc3-notes-2025
boundary_actual_auxiliariesall processesWet washing, dyeing and resin application are outside this route. No process water, wastewater or combustion emission is presumed. Record real humidification, cooling makeup, lubrication and housekeeping exchanges if attributable, each as a specific atomic row with collection evidence; distinguish supplied water, resource extraction and wastewater. Missing data are not zero.

6. Process Inventory Structure

Process Map

process_idprocess_nameinclusioninclusion_conditionrolequantitative_reference
prepareOpening, blending, carding and cross-lappingrequiredDeclared dry carded routeLinked foreground stageper 1 kg reference flow
bondElectric hot-air bonding and coolingrequiredDeclared low-melt binder routeLinked foreground stageper 1 kg reference flow
finishInspection, slitting, winding and packingrequiredAccepted wadding release; calender smoothing only if presentLinked foreground stageper 1 kg reference flow

These are stages of one connected site inventory. Track the unbonded web and bonded batt by lot and measured transfer mass between stages; reconcile both ends and internal rework without a second external input or duplicate upstream burden. Retain individual operations and meters, rather than averaging unknown routes.

Process: Opening, blending, carding and cross-lapping (prepare)

Record each fibre feed independently; blend and open before carding and layering. Suction and compressor electricity belong to the actual supply boundary.

Inputs

Product flows
Polyester short fiber (pet_staple)

Only virgin PET textile staple supplied already cut, crimped and finished; exclude binder fibre from this row. Record length, fineness, crimp, cross-section, supplier finish and incoming moisture; this identity does not cover recycled fibre.

  • Selected flow: Polyester short fiber 03377e13-45a0-4774-9cc8-37c8c60523f2
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable exchange amount divided by matched accepted net wadding kg; use cp_material. Preserve the stated numerator unit.
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg reference flow
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material
  • Sources:
PET-core copolyester-sheath low-melt bicomponent staple fibre (binder_fibre)

Required for this declared route. Verify the actual core/sheath polymers, mass ratio, cut length and supplier finish; measure recipe by net weighed issues and returns, not a default binder percentage. Other binder polymers require a separate scope assessment.

  • Selected flow: PET-core copolyester-sheath low-melt bicomponent staple fibre
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable exchange amount divided by matched accepted net wadding kg; use cp_material. Preserve the stated numerator unit.
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg reference flow
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_material
  • Sources: gulf-wadding-route; parishudh-wadding-routes
Alternating current (prepare_electricity)

Apply this UUID only to CN grid-average consumption delivered to the user below 1 kV. Meter bale opening, blending, feeding, carding, cross-lapping, suction and attributable compressed-air production separately; reconcile shared meters. For another geography or voltage resolve another identity before use.

  • Selected flow: Alternating current 50657322-939c-4829-a87b-47c093bfa6a7
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Amount rule: Measured attributable exchange amount divided by matched accepted net wadding kg; use cp_energy. Preserve the stated numerator unit.
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg reference flow
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_energy
  • Sources:

Outputs

Waste flows
Captured PET and copolyester fibre dust (captured_fibre)

Conditional on collected dust exported for treatment. Weigh the captured fibre blend net of container tare and record composition, contamination and destination. Material recirculated internally is an internal transfer, not an exported waste or an avoided product.

  • Selected flow: Captured PET and copolyester fibre dust
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable exchange amount divided by matched accepted net wadding kg; use cp_waste. Preserve the stated numerator unit.
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg reference flow
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_waste
  • Sources:
Elementary flows
Particulate matter, particle size unspecified (particulate_air)

Conditional on measured actual particulate release to air with unspecified subcompartment and no measured size fraction. This is released mass after control, not captured fibre, water suspended solids or a default emission. When size or subcompartment is known, split and resolve the matching identities; do not also report the same mass as unspecified PM.

  • Selected flow: Particulate matter, particle size unspecified 0ce3dedb-caca-407b-a856-a90470eb8ec0
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable exchange amount divided by matched accepted net wadding kg; use cp_air. Preserve the stated numerator unit.
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg reference flow
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_air
  • Sources:

Process: Electric hot-air bonding and cooling (bond)

Record oven heating and airflow, cooling and web transfer. The source supports thermal activation, not a mandatory temperature, dwell time or fuel choice.

Inputs

Product flows
Alternating current (bond_electricity)

Only CN user-side grid-average supply below 1 kV. Separately meter electric hot-air heating, fans and cooling; retain real oven settings, residence time, throughput, starts and idle periods. This PCR covers electric heating only; fuel-fired or purchased-heat ovens need another route inventory.

  • Selected flow: Alternating current 50657322-939c-4829-a87b-47c093bfa6a7
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Amount rule: Measured attributable exchange amount divided by matched accepted net wadding kg; use cp_energy. Preserve the stated numerator unit.
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg reference flow
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_energy
  • Sources:

Outputs

Process: Inspection, slitting, winding and packing (finish)

Record measured dimensions, thickness test pressure and accepted lots. Include smoothing only when physically performed; retain every reject and packaging component.

Inputs

Product flows
Alternating current (finish_electricity)

Only CN grid-average user supply below 1 kV. Meter slitting, winding, compression, inspection equipment and wrapping; include actual optional smoothing/calender drives without assigning a universal pressure or energy.

  • Selected flow: Alternating current 50657322-939c-4829-a87b-47c093bfa6a7
  • Flow property / unit: Net calorific value 93a60a56-a3c8-11da-a746-0800200c9a66 / MJ
  • Amount rule: Measured attributable exchange amount divided by matched accepted net wadding kg; use cp_energy. Preserve the stated numerator unit.
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg reference flow
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_energy
  • Sources:
Low-density polyethylene foil (PE-LD) (ldpe_film)

Conditional on actual LDPE protective roll wrap. Use issued net film mass less unused returns; exclude it from reference product net mass. Other films, labels, straps and pallets each need their own atomic rows if present.

  • Selected flow: Low-density polyethylene foil (PE-LD) 2cecd3a7-d90e-44b4-aec5-1d9dfb907477
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable exchange amount divided by matched accepted net wadding kg; use cp_packaging. Preserve the stated numerator unit.
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg reference flow
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_packaging
  • Sources:
Paperboard winding core (paper_core)

Conditional on a supplied winding core. Weigh actual cores, record composition and actual reuse/return history; do not assume a lifetime or transfer the roll gross weight into product mass.

  • Selected flow: Cardboard tube or Paper core 78bf7f6e-519e-4b3d-82f0-eda15b2fee61
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable exchange amount divided by matched accepted net wadding kg; use cp_packaging. Preserve the stated numerator unit.
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg reference flow
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_packaging
  • Sources:

Outputs

Product flows
Thermobonded polyester wadding (finished_wadding)

Accepted unmade-up cushioning wadding roll or sheet, with no facing, quilting, lamination, resin impregnation or added wet finish. Net mass excludes packaging and rejected output. Disclose composition, basis weight, width, thickness under stated pressure and acceptance specification.

  • Selected flow: Thermobonded polyester wadding
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: 1 kg
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg reference flow
  • Basis kind: Reference flow (reference_flow)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_output
  • Sources:
Waste flows
PET and copolyester wadding edge trim (wadding_trim)

Conditional on edge trim or rejected wadding exported off site. Keep bonded trim separate from captured loose dust. Measure composition and treatment destination; internal returns are tracked once in the mass ledger. Sold downgraded wadding is a separate product, not automatically waste.

  • Selected flow: PET and copolyester wadding edge trim
  • Flow property / unit: Mass 93a60a56-a3c8-11da-a746-0800200b9a66 / kg
  • Amount rule: Measured attributable exchange amount divided by matched accepted net wadding kg; use cp_waste. Preserve the stated numerator unit.
  • Value mode: Foreground record (foreground_record)
  • Specificity: Site-specific (site_specific)
  • Normalization basis: per 1 kg reference flow
  • Basis kind: Process output (process_output)
  • Evidence kind: Collected record (collected_record)
  • Collection protocol: cp_waste
  • Sources:

7. Allocation and Co-product Handling

rule_idApplies toRulesource_ids
allocation_subdivisionall processesFirst subdivide lots and meters. Shared electricity, suction and compressor services use measured stage runtime/load or delivered service demonstrably related to consumption, reconciled to plant totals. If that relation cannot be measured, document another physical basis and sensitivity; do not invent a universal factor. Foreground protocol cp_energy owns the evidence.
allocation_reworkmaterial ledgerTrack internal trim return and rework once; do not award an avoided-virgin-fibre credit. Record exported wastes with destination. If saleable downgraded wadding is produced, separately measure its net mass/specification and directly assign separable operations; unresolved joint burdens require a documented physical relation or justified economic alternative with actual price/quantity records and sensitivity.

8. Foreground Data Collection, Calculation, and Quality Rules

Data Collection Protocols

protocol_idprocess_idflow_rolerecord_typeraw_fieldscollection_methodunitfrequencytemporal_coveragesite_scopeaggregation_rulequality_evidence
cp_materialpreparepet_staple; binder_fibrelot weighing and stock ledgerlot; issued kg; returned kg; opening/closing stock; fibre polymer; virgin status; finish; moisture; length; fineness; crimp; core/sheath ratioCalibrated scale and supplier specification; measure each feed separately and reconcile inventory change.kgeach lot/meter interval or representative emission testActual declared reporting period including starts, idle time and rejectsDeclared connected wadding line and allocated site auxiliariesper 1 kg reference flowCalibration; source ledger; lot identity; reconciliation; uncertainty and detection limit where applicable
cp_energyprepare; bond; finishelectricitysubmeters and operating logsstage; meter; start/end kWh; location; voltage; runtime; load; oven heating/fan kWh; compressor allocation; downtimeRead calibrated stage meters; attribute shared services with real measured driver and reconcile totals; multiply kWh by 3.6 for MJ.MJeach lot/meter interval or representative emission testActual declared reporting period including starts, idle time and rejectsDeclared connected wadding line and allocated site auxiliariesper 1 kg reference flowCalibration; source ledger; lot identity; reconciliation; uncertainty and detection limit where applicable
cp_outputfinishfinished_waddingnet weighing and quality releaselot; gross kg; actual core/wrap tare kg; net accepted kg; rejected kg; moisture; GSM; width; length; thickness; pressure; bond integrity; compositionWeigh accepted net wadding with calibrated scale and actual packaging tare; retain matched conditioning, lot tests and purchaser acceptance.kgeach lot/meter interval or representative emission testActual declared reporting period including starts, idle time and rejectsDeclared connected wadding line and allocated site auxiliariesper 1 kg reference flowCalibration; source ledger; lot identity; reconciliation; uncertainty and detection limit where applicable
cp_wasteprepare; finishcaptured_fibre; wadding_trimsegregated weighing and destination recordstage; stream; gross kg; tare kg; dry/conditioned basis; composition; contamination; internal return; exported kg; destinationWeigh each segregated stream; reconcile internal transfers separately from exported residuals; retain treatment acceptance records.kgeach lot/meter interval or representative emission testActual declared reporting period including starts, idle time and rejectsDeclared connected wadding line and allocated site auxiliariesper 1 kg reference flowCalibration; source ledger; lot identity; reconciliation; uncertainty and detection limit where applicable
cp_airprepareparticulate_airconditional release monitoringsource; controls; concentration; exhaust volume; duration; particle fraction; air subcompartment; detection limit; captured kgMeasure released particulate concentration and matched dry/normalised exhaust volume; multiply consistently to obtain kg. Include representative operations and fugitive release assessment. Do not substitute captured dust or set unmeasured release to zero.kgeach lot/meter interval or representative emission testActual declared reporting period including starts, idle time and rejectsDeclared connected wadding line and allocated site auxiliariesper 1 kg reference flowCalibration; source ledger; lot identity; reconciliation; uncertainty and detection limit where applicable
cp_packagingfinishldpe_film; paper_corecomponent issues, returns and tarecomponent; composition; count; weighed net kg; unused returns; actual reuse/return; losses; shipped configurationWeigh each actual packaging component separately and reconcile net issue and documented reuse. Count records require measured component mass; no assumed lifetime.kgeach lot/meter interval or representative emission testActual declared reporting period including starts, idle time and rejectsDeclared connected wadding line and allocated site auxiliariesper 1 kg reference flowCalibration; source ledger; lot identity; reconciliation; uncertainty and detection limit where applicable

Calculation Rules

rule_idApplies toFormula or ruleInputsOutputsource_ids
calc_normalizeall inventory rowsDivide each matched-period attributable net exchange by accepted net wadding kg from cp_output, preserving the numerator unit. The finished output is 1 kg.net exchange; accepted net kg; cp_outputexchange unit per 1 kg reference flow
calc_balancematerial ledgerCompare external fibre/binder input plus stock decrease with accepted product, each exported residual, actual emissions and stock increase on a consistent moisture basis; report and investigate residual, not an assumed loss factor. Internal transfers cancel.cp_material; cp_output; cp_waste; cp_air; stockmass balance and residual
calc_electricityprepare_electricity; bond_electricity; finish_electricityConvert measured attributable kWh to MJ by multiplication by 3.6 before normalization; reconcile stages and avoid counting common suction twice.cp_energyMJ per 1 kg reference flow
calc_air_releaseparticulate_airObtain released kg from consistent measured concentration and exhaust volume for the matched period, accounting for operating duration; disclose extrapolation and detection limits. Then normalize with cp_output.cp_air; cp_outputkg per 1 kg reference flow

Data Quality Requirements

requirement_idApplies toRequirementEvidence
quality_identityall rowsVerify polymer, physical state, supplied finish, mass basis and exact selected flow conditions; preserve official localized names. Blank UUID is an identity gap, never a missing exchange.Supplier certificates and flow identity documents
quality_representativeall processesUse actual period, product specification, line, oven type and yields; report coverage of all runs, rejects and downtime and uncertainty. No default recipe, temperature, energy, waste factor or health approval.Production ledger; calibration; actual operating logs
quality_completenesssite boundaryScreen every real auxiliary, packaging component and release; add specific rows if applicable. Disclose omissions and LCIA coverage, especially unspecified particulate; no missing-data zero.Site survey and balance/coverage checklist

9. Validation Rules

rule_idApplies toRulesource_ids
validate_scopereference productRequire documented wadding rather than felt/nonwoven/medical/converted article identity, declared virgin and binder composition, electric heat route and every reference qualifier. Reject application to unreviewed routes.un-cpc3-notes-2025
validate_measurementall inventory rowsRequire matched denominator, measured net mass, linked collection protocols, actual tare, energy-property preservation and explicit conversions; check all stage totals and balance residual. Missing measurements are inconclusive.
validate_releasewaste and elementary rowsVerify flow type, actual presence, recipient medium, subcompartment, particle size and destination. Captured dust is waste; air release is elementary. Do not borrow water, soil or combustion identities for fibre emissions or equate unspecified PM to PM2.5.
validate_claimsdataset useDeclare identity gaps, omitted operations, measurement coverage and upstream-link limitations. A candidate dataset or structural check establishes neither scientific approval nor publication nor complete cradle-to-gate coverage.

10. Published Dataset Profile

FieldValue
dataset_roleForeground gate-to-gate wadding conversion dataset
downstream_usesecondary_dataset; background_dataset
allowed_useDeclared wadding supply to bedding or furniture assembly after applicability and quality review
excluded_useFull CPC coverage; fibre-production replacement; medical or health compliance; thermal-service equivalence; unlinked cradle-to-gate claim
required_metadataAll reference qualifiers; gate; period; line; supplier origin; electrical voltage/location; recipe; moisture; acceptance; allocation; stock and rework; packaging; waste destination
required_quality_disclosureMeasured coverage, calibration, sampling uncertainty, mass/energy reconciliation, missing identities, proxies, exclusions, elementary characterization gaps and upstream links
update_triggerChange in polymer blend, virgin status, binder, incoming finish, heating source, line, quality specification or supplier/geography; refresh real measurements

11. Data Sources

Source idTypeReferenceUsed for
un-cpc3-notes-2025official_guidanceUNSD, CPC Ver. 3.0 Explanatory Notes, 30 June 2025, printed/PDF p.129, 27991; https://unstats.un.org/unsd/classifications/Econ/Download/In%20Text/CPC_Ver_3.0_Exp_Notes_30Jun2025.pdfHS 56.01 classification boundary and medical exclusion; not production parameters
gulf-wadding-routehandbookGulf Fiber, Products, Thermal-Bonded Polyester Wadding, “The route to WAD”; https://www.gulffiber.co/productsManufacturer route example: carding, low-melt binder, hot-air bonding, cooling and converting. No performance, compliance or numerical parameters adopted; electric source is this PCR scope, not a source claim.
parishudh-wadding-routeshandbookParishudh Fibres, Polywadding & Polyfill; https://parishudhfibres.com/products/polywadding-polyfill/Independent manufacturer distinction of thermal low-melt, chemical and mechanical bonding. No binder percentages or certification claims adopted.

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System boundary rules · 3
Rule IDApplies toRuleSource IDs
boundary_foregroundall processesInclude receipt, handling, dry opening/blending, carding/cross-lapping, electric bonding, cooling, quality release, slitting, winding, packing and attributable dust-control utilities through factory gate. This is gate-to-gate manufacture; link upstream inventories before any cradle-to-gate claim.gulf-wadding-route, parishudh-wadding-routes
boundary_exclusionsupstream and downstreamExclude petroleum extraction, PET/copolyester manufacture, fibre extrusion/drawing/cutting, agriculture, downstream upholstery/quilting, distribution, use and disposal. Disclose equipment/infrastructure exclusions. Fibre origin and incoming finish remain upstream qualifiers.un-cpc3-notes-2025
boundary_actual_auxiliariesall processesWet washing, dyeing and resin application are outside this route. No process water, wastewater or combustion emission is presumed. Record real humidification, cooling makeup, lubrication and housekeeping exchanges if attributable, each as a specific atomic row with collection evidence; distinguish supplied water, resource extraction and wastewater. Missing data are not zero.
Allocation rules · 2
Rule IDApplies toRuleSource IDs
allocation_subdivisionall processesFirst subdivide lots and meters. Shared electricity, suction and compressor services use measured stage runtime/load or delivered service demonstrably related to consumption, reconciled to plant totals. If that relation cannot be measured, document another physical basis and sensitivity; do not invent a universal factor. Foreground protocol cp_energy owns the evidence.
allocation_reworkmaterial ledgerTrack internal trim return and rework once; do not award an avoided-virgin-fibre credit. Record exported wastes with destination. If saleable downgraded wadding is produced, separately measure its net mass/specification and directly assign separable operations; unresolved joint burdens require a documented physical relation or justified economic alternative with actual price/quantity records and sensitivity.
Validation rules · 4
Rule IDApplies toRuleSource IDs
validate_scopereference productRequire documented wadding rather than felt/nonwoven/medical/converted article identity, declared virgin and binder composition, electric heat route and every reference qualifier. Reject application to unreviewed routes.un-cpc3-notes-2025
validate_measurementall inventory rowsRequire matched denominator, measured net mass, linked collection protocols, actual tare, energy-property preservation and explicit conversions; check all stage totals and balance residual. Missing measurements are inconclusive.
validate_releasewaste and elementary rowsVerify flow type, actual presence, recipient medium, subcompartment, particle size and destination. Captured dust is waste; air release is elementary. Do not borrow water, soil or combustion identities for fibre emissions or equate unspecified PM to PM2.5.
validate_claimsdataset useDeclare identity gaps, omitted operations, measurement coverage and upstream-link limitations. A candidate dataset or structural check establishes neither scientific approval nor publication nor complete cradle-to-gate coverage.
Processes and inputs/outputs · 3
Process IDProcess nameInput flowsOutput flows
prepareOpening, blending, carding and cross-lapping32
bondElectric hot-air bonding and cooling10
finishInspection, slitting, winding and packing32

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